SPAREPARTSCATALOG: // CHASSIS 250 XC-F US 2014 ART.-NR.: 3CFF8175N0EN

Transcription

1 SPAREPARTSCATALOG: // CHASSIS ART.-NR.: 3CFF8175N0EN

2 CONTENT FRONT FORK, TRIPLE CLAMP HANDLEBAR, CONTROLS 4 SHOCK ABSORBER FRAME 5 SHOCK ABSORBER DISASSEMBLED 8 EXHAUST SYSTEM 6 PRO LEVER LINKING 9 AIR FILTER 13 SIDE / CENTER STAND SWING ARM 11 TANK, SEAT, COVER FUEL PUMP CHASSIS // 1

3 CONTENT MASK, FENDERS DECAL FRONT WHEEL REAR WHEEL WIRING HARNESS BATTERY HAND BRAKE CYLINDER REAR BRAKE CONTROL BRAKE CALIPER FRONT BRAKE CALIPER REAR ACCESORIES KIT WP SHIMS FOR SETTING CHASSIS // 2

4 CONTENT All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. CHASSIS // 3

5 FRONT FORK, TRIPLE CLAMP 1* 24187N7501 FORG WP 250 XC-F HH COLLAR SCREW M8X50 TX HH COLLAR SCREW M8X25 TX HH COLLAR SCREW M8X40 TX40 4 5* S HH COLLAR SCREW M8X25 TX40 1 6* S AH-COLLAR SCREW M10X35 ISA O-RING 25X3,55 NBR * SCREW F. PLASTIC K60X20AL SW6 2 32* BOTTOM TRIPLE CLAMP CPL. 1 34* TOP FORK PLATE X=22MM XC BLACK STEER.HEAD SCREW M20X1,5 WS= HANDLEBAR CLAMP 28MM XC HANDLEB.SUPP. D=28MM H=32MM 05 x HANDLEB.SUPP. D=28MM H=37MM HANDLEB.SUPP. D=28MM H=42MM 05 x TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP CLAMP F. SPEED. CABLE D=6MM STEERING HEAD COVER SPECIAL SCREW M6X12,5 WS=8 6 92* FORK PROTECT. L/S+R/S WHITE HANDLEBAR SUPPORT KIT D28/H37 x STEARING HEAD REP. KIT x C CHASSIS // 4

6 HANDLEBAR, CONTROLS HANDLEBAR RENTHAL BLACK * BAR PAD RENTHAL SHORT CIRCUIT BUTTON STARTER BUTTON GREY * HANDGUARDS CPL. L+R ORANGE THROTTLE GRIP CPL GRIP SET CABLE TIE 200/3,6MM BLACK x CABLE TIE 140/2,5MM BLACK x 30* MASTER CYLINDER CPL CLUTCH LEVER CPL. BREMBO REP. KIT PISTON * COVER HYD. CLUTCH CPL VALVE BOLT KPL BRAKE FLUID DOT5.1 0,25L PROTECTION CAP LEVER SCREW CPL PUSH ROD CPL CLAMP CPL CLUTCH PIPE THROTTLE CABLE 4T C CHASSIS // 5

7 FRAME BE FRAME ANTRAZIT "777M4" SUB FRAME SX 1 3* SUB FRAME APPLICATION LEFT 1 4* SUB FRAME APPLICATION RIGHT REINFORCING TANK REST RUBBER S HH COLLAR SCREW M8X16 TX WIRING HOLDER 16MM ENGINE BRAC.SCR. M10X S FLAT HEAD SCREW M. ISA45 M8X HH COLLAR SCREW M 8X44 WS BLIND PLUG-IN NUT M5 WN 22A CABLE TIE 300/4,8MM BLACK COU.SUNK SCR. AH ISO7380 M5X BUSH F. FRAME PROTECTION CABLE TIE 140/2,5MM BLACK SELF LOCKING NUT M SELF LOCKING NUT M10 CU WS= HH COLLAR SCREW M8X30 TX HH COLLAR SCREW M6X40 TX FOOT PEG L/S SILVER FOOT PEG R/S SILVER BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL FOOTPEG L.+R. CPL ANGLE PIECE ' PVC-HOSE 7X10 PER METER SPROCKET COVER 350 SX-F CHAIN SLIDING PIECE BELOW BLIND RIVET NUT EM6-60LF/HX x PLASTIC FRAME PROTECTION SET CHAIN SLIDING KIT BELOW CPL SPROCKET COVER KIT x C CHASSIS // 6

8 SIDE / CENTER STAND SIDE STAND CPL SCREW M5X14 TORX SPRING BRACKET F. SIDE ST SIDE STAND BUSHING EXC USA O-RING 18,00X2,00 NBR SPACER BUSH. SPRING BRACKET SIDE STAND STOP SCREW M10X S FLAT HEAD SCREW M. ISA45 M8X O-RING 12,00X2,00 NBR WASHER F. SIDE STAND 12,2X29, O-RING 12,5X1,5 NBR SIDE STAND SPRING STAND BASE RUBBER L=145MM C CHASSIS // 7

9 SHOCK ABSORBER M7501 MONOSH. LINK250/300 XC/XC-F HH COLLAR SCREW M10X52 SW C CHASSIS // 8

10 SHOCK ABSORBER DISASSEMBLED S1 MONOSHOCK UPPER PART CPL S17 DCC COMPR.DAMP.CON. SX 13 USA BUSH KGW 10X R12012 REP. KIT BEAR./SEAL UP BLEED PLUG R 1/ STICKER WP MONOSHOCK O-RING NBR 5,28X1, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" ADJUSTING NUT PLASTIC TENSIONING RING D64 H %ALLENHEAD SCREW M5 L=20 STAIN SPACER RING SPRING 61,3X78X SPACER RING ADJUSTING NUT S SPRING N/MM ORANGE x S SPRING N/MM D11,25 OR. x S SPRING N/MM D11,5 OR S SPRING N/MM D11,75 OR. x S SPRING N/MM ORANGE x SA SPRING d11 ORANGE CPL. x CIRCLIP 58,2X VALVE SPRING D80 CLOSED PISTON ROD NUT M16X REBOUND DISC 16X34 T2 H S PISTON D REBOUND DISC D16X43 H SA ADAPTER D50 H28 CPL SPRING RING REBOUND RUBBER SHIM D29,75 X D19 X T0, S SEAL D18X30X REBOUND SPRING O-RING 41X DU-BUSHING 18X20X DUST SEAL CIRCLIP 53X1, RESERVOIR CAP D=50 H= BUMP RUBBER C CHASSIS // 9

11 SHOCK ABSORBER DISASSEMBLED SA1 MONOSHOCK BOTTOM PART CPL ADAPTOR-BUSH M10x1,50, D= S1 SHOCK ABSORBER FLUID 5 LT 1 99 R12020 REPAIR KIT C CHASSIS // 10

12 PRO LEVER LINKING TRIANGLE LEVER CPL. SX PULL ROD CPL BOLT TIE-ROD BEARING M NEEDLE BUSH HK SHIM 20X32X SHAFT SEAL RING 25X32X BUCKET SHAFT SEAL RING 25X BUSHING SLEEVE 15 X 20 X SHIM D29,75 X D19 X T0, SHAFT SEAL RING 24X30X BUCKET FOR SHAFT SEAL RING BOLT FOR CANTILEVER M HEX NUT M14X1.5 SW BEARING SLEEVE 10X18X25, NEEDLE BUSH HN1816 RS 18/24/ BEARING SLEEVE NEEDLE BEARING HK X28X SHAFT SEAL RING G22x28x STEEL WASHER 15,2X19X0,1 x STEEL WASHER 15,2X19X0,2 x STEEL WASHER 15,2X19X0,3 x WASHER TIE-ROD BEARING M NUT TIE-ROD BEARING TRIANGLE LEVER REP. KIT REAR x TRIANGLE LEVER REP. KIT FRONT x PULL ROD REP. KIT SX/SX-F x C CHASSIS // 11

13 SWING ARM 2* SWINGARM CPL CHAIN SLIDING PROTECTION BUSHING F. CHAIN SLIDING PR EJOT SPIRAL SCREW SF M5X10-K BRAKE LINE GUIDE SPECIAL SCREW M6X13 WS= BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BUSHING SLEEVE F. SWING ARM NEEDLE BEARING HK STOP DISK 22,2X31,7X1 2 14* CHAIN GUIDE REAR CPL. SX SPECIAL SCREW M6X19 WS= HH COLLAR SCREW M6X45 TX BUSH. F. CHAIN FAIL. PROT SWINGARM BOLT M16X1, SELF LOCK.NUT M16X1,5 WS= CLOSING COVER CHAIN GUARD CPL PRESS IN NUT M6 STEEL ZINC 1 98* CHAIN GUIDE KIT REAR SX-F SWINGARM REPAIR KIT x C CHASSIS // 12

14 EXHAUST SYSTEM SILENCER THERMAL PROTECTION FOIL THERMAL PROTECTION FOIL SILENCER HOUSING CONNECTING CAP CPL BUSHING 8.5x12x28x SPRING WASHER DIN0137-B BUSHING 7.5x12x28x DAMP. COMPON. BLACK O-RING 74,00X1,50 FKM 75SH HH COLLAR SCREW M6X30 TX TEN.SPRING L=62MM EY.MOVEABLE TEN.SPRING L=75MM EY.MOVEABLE SCREW TORX M5X ENDCAP CPL ROCKWOOL PREFORMED EXHAUST MANIFOLD SX BUSHING 8.5x12x28x RANGE CHANGE METAL NUT M EXHAUST PARTS KIT x C CHASSIS // 13

15 AIR FILTER 1* C AIR BOX COVER R/S SX COLLAR BUSH. F.REAR FENDER * C AIR BOX COVER L/S SX FILTER BOX CPL. WHITE HH COLLAR SCREW M6X20 TX QUICK RELEASE-NIPPLE BLIND RIVET 3,3X9,7 GROOVED QUICK RELEASE-SPRING HANGER FENDER FOR FILTER BOX 1 11* AIR BOX CLIP AIR FILTER FILTER CARRIER FILTER SUPPORT CPL FILTER SUPPORT BUSH FASTEN. DEVICE FILTER S. SX INTAKEBOOT HOSE CLAMP 45-65MM 1 51* SCREW F. PLASTIC K60X20AL SW BUSHING F. CHAIN SLIDING PR SPLASH PROTECTOR KIT SX/EXC x C CHASSIS // 14

16 TANK, SEAT, COVER SCREW SEAT FASTENING D=6X23/ PVC-HOSE 5,6X10X270MM 1 8* X4 TANK PLUG CPL FUEL TANK CPL. 9L EFI EXC TANK ROLLER 12X26X12 ' * SCREW F. PLASTIC K60X20AL SW ANGLE PIECE 90 DEGREE M10X1 1 35* SEAT SEAT COVER 1 50* C SPOILER KIT SX 2014 WITH DECAL BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X12 TX C CHASSIS // 15

17 FUEL PUMP GASKET KIT FILTER KIT FUEL PUMP CPL. EXC NUT F. FUEL PUMP M FUEL CONNECTOR M VARIABLE ONE-EAR CLAMP 15,7MM FUEL HOSE TANK O-RING VITON F. PLUG CPC FUEL HOSE PREFORMED THR.BODY CLUTCH CPC BLACK CONNECTOR FUEL PUMP FUEL FILTER 1 20* EJOT PT SCREW K60X25-Z SW C CHASSIS // 16

18 MASK, FENDERS START NUMBER PLATE WHITE SX BRAKE HOSE GUIDE BLACK * SCREW F. PLASTIC K60X20AL SW HH COLLAR SCREW M6X10 TX30 1 6* HH COLLAR SCREW M6X16 TX FRONT FENDER ORANGE HH COLLAR SCREW M6X16 TX COLLAR BUSH. F.REAR FENDER REARPART ORANGE SX COLLAR NUT M12X1/WS17 H=5MM BUSHING FOR SEAT FASTENING HH COLLAR SCREW M6X25 TX C CHASSIS // 17

19 DECAL 1* DECAL NUMBER PLATE SX/XC * DECAL REARPART 250 XC-F C CHASSIS // 18

20 FRONT WHEEL FRONT WHEEL CPL. 1,6X21" XC FRONT WHEEL HUB CPL BEA.SPACERTUBE 35X2 L=79, GR.BALL BEAR.6906 DDU2CG23S6NM SHAFT SEAL RING 35X47X7 TC SPACER BUSHING F. FR. WHEEL SPOKE M4,5X226-21" BLACK SPOKE NIPPLE M4,5 AL RIM FRONT 1,6X21" EXCEL AL RIM BAND 21" SPOKE KIT FRONT "21" BLACK x FRONT WHEEL REP. KIT x RIM LOCK 1,60" % NUT FOR WHEEL HOLDER BRAKE DISC FRONT SPECIAL SCREW M6X13 WS= WHEEL SPIN.FR. D=26 M24x1, SPINDLE SCREW M24X1,5 WS= PLUG BUSHING WS= PLUG FOR RIM x AUXILIARY SCREW FRONT C CHASSIS // 19

21 REAR WHEEL REAR WHEEL CPL.2,15X18"XC REAR WHEEL HUB CPL BEARING DISTANCE TUBE 121,5MM GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X1, SHAFT SEAL RING 32X47X7 BSL DISTANCE BUSHING REAR WHEEL SPOKE M4,5X193-18" BLACK SPOKE NIPPLE M4,5 AL RIM REAR 2,15X18" BRAKE DISC REAR SPECIAL SCREW M6X13 WS= RIM BAND 18" AND 19" REAR WHEEL REP. KIT DISTANCE RING REAR SPROCKET 38-T x REAR SPROCKET 42-T x REAR SPROCKET 40-T x REAR SPROCKET 45-T x REAR SPROCKET 48-T x REAR SPROCKET 49-T x REAR SPROCKET 50-T REAR SPROCKET 51-T x REAR SPROCKET 52-T x S COUNTER-SUNK SCREW ISA45 M8X HEXAGON NUT DIN EN1661 M8 SW CHAIN DID 118 ROLLS CONNECTING LINK F RIM LOCK 2,15" % NUT FOR WHEEL HOLDER PLUG FOR RIM x COVERING CAP SFL WHEEL SPINDLE CPL. ' CHAIN TENSIONER R/S SCREW M10X1,25X50 WS= HH COLLAR NUT M10X1,25 WS= COLLAR NUT M25X1,5 WS= C CHASSIS // 20

22 REAR WHEEL DRIVETRAIN KIT EXC 13T/50T x SPOKE KIT REAR 18" BLACK x C CHASSIS // 21

23 WIRING HARNESS 1* WIRING HARNESS XC-F VOLTAGE REGULATOR CABLE TIE 140/2,5MM BLACK x CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x CABLE GUIDE WIRING HOLDER 16MM x RETAINING PLATE CONDENSATOR CONDENSATOR HH COLLAR SCREW M5X30 TX HH COLLAR SCREW M6X20 TX * ELECTRIC BOX INDICATOR LIGHT LED YELLOW FI SUPPORT INDICATOR LIGHT XC SPECIAL SCREW M6X12,5 WS=8 1 15* CABLE INDICATOR LIGHT DUMMY PLUG MAPSELECTSWITCH END PLUG CAN-BUS BULB 12V 2,3W (W2X4,6D) RELAY CM1A-R-12V-H INDICATOR LIGHT RESERVE DUMMY PLUG AN 4-PIN 1 34* BUSHING CONENSATOR BRACKET 2 35* ECU SPLASH PROTECT. 1 36* SCREW FOR PLASTIC K50X18 T C CHASSIS // 22

24 BATTERY BATTERY 12V 4AH YTX5L-BS BATTERY CASE WIRING HARNESS BATTERY DUKE' STARTERCABLE 700 MM ' GROUND CABLE D=6MM L=140MM ' EJOT SPIRAL SCREW SF M5X10-K CONTACT WASHER M6 VSV-K PROTECTION CAP F. STARTER ENG SELF LOCK. NUT DIN0985-M STARTER RELAY 12V ' FUSE 10 A AH OVAL SCREW ISO 7380 M 6X RUBBER L=145MM SCREW FOR PLASTIC K60X20 SW C CHASSIS // 23

25 HAND BRAKE CYLINDER 1* HAND BREAK CYLIND. CPL. X * HAND BRAKE CYL. COVER 1 10* REPAIR KIT PISTON SX * CLAMP CPL HH COLLAR SCREW M6X25 TX * LEVER SCREW 1 20* HAND BRAKE LEVER +SPRING SX 14 SX WITH SPRING, EXC WITHOUT SP 1 21* PUSH ROD CPL. SX * PROTECTION CAP HAND BRAKE CYL BRAKEHO. FRONT 1235MM HOLLOW SCREW BLACK M10X1X COPPER GASKET DIN X14X VALVE BRAKE FLUID DOT5.1 0,25L C CHASSIS // 24

26 REAR BRAKE CONTROL REAR BRAKE CYLINDER CPL.SX REAR BRAKE CYL. COVER CPL FOOT-BRAKE CYL. GASKET SX HOLLOW SCREW BLACK M10X1X BRAKE HOSE REAR XXXMM COPPER GASKET DIN X14X FOOT BRAKE LEVER CPL STEP PLATE FOR BRAKE LEVER HH COLLAR SCREW M5X12 TX RETURN SPRING FOR BRAKE LEVER S HH COLLAR SCREW M6X20 TX PUSH ROD L=28MM SELF LOCK. NUT DIN0985-M SWIVEL HEAD KA S AH-COLLAR SCREW M10X40 ISA SPECIAL SCREW M8X26 WS= COLLAR NUT M8 WS= BALL BEARING SKF RS COLLAR NUT M10 WS= HH COLLAR SCREW M6X12 TX BRAKE FLUID DOT5.1 0,25L C CHASSIS // 25

27 BRAKE CALIPER FRONT CALIPER NAT. WITHOUT PADS BRAKE CALIPER SUPPORT FRONT REP. KIT SEALS 24MM REP. KIT PISTON 24MM BOLT CPL RETAINING PLATE SET BREMBO 1 9* BRAKE PADS FRONT BLEEDER SCREW WITH CAP CUP SET SHORT S HH COLLAR SCREW M8X35 TX BRAKEHO. FRONT 1235MM COPPER GASKET DIN X14X HOLLOW SCREW M10X1X C CHASSIS // 26

28 BRAKE CALIPER REAR BRAKE CAL. REAR - WITHOUT PADS REPAIR KIT SEALING RINGS 26MM BOLT SET FOR BRAKE CALIPER BRAKE PAD SET REAR TOYO BRAKE PISTON 26MM RETAINING SPRING SET BRAKE CALIPER BRACKET REAR CUP SET SHORT BRAKE HOSE REAR XXXMM BLEEDER SCREW CPL COPPER GASKET DIN X14X C CHASSIS // 27

29 ACCESORIES KIT KTM BALLPOINT PEN ORANGE PRINT LABEL 60X51 MM * CUSTOMER WELCOME LETTER DOCUMENTS BAG FOOTPEG L.+R. CPL PLASTIC FRAME PROTECTION SET AIR FILTER OIL 100ML HH COLLAR SCREW M6X16 TX BATTERY 12V 4AH YTX5L-BS FRONT FENDER ORANGE HANDGUARDS CPL. L+R ORANGE BAR PAD RENTHAL 1 0 U6913PWC 2013 POWERWEAR CATALOG USA 1 0 U6913PPO 2013 PP OFFROAD CATALOG USA SPARK PLUG WRENCH HH COLLAR SCREW M5X12 TX CONTACT WASHER M6 VSV-K WASH CAP SET EN OWN. MAN. 250 SX-F/XC-F TOOL KIT GRIP ORANGE B&F WRENCH SW=17/21/27/32 B&F T-WRENCH WS=6/8/10/TX45/SK4X SPOKE-SPANNER WS 7/ C CHASSIS // 28

30 WP SHIMS FOR SETTING WASHER 5X15X2 x SHIM 6X12X0,1 x SHIM 6X14X0,1 x SHIM 6X16X0,1 x SHIM 6X18X0,1 x SHIM 6X12X0,15 x SHIM 6X14X0,15 x SHIM 6X16X0,15 x SHIM 6X18X0,15 x SHIM 6X12X0,2 x SHIM 6X14X0,2 x SHIM 6X16X0,2 x SHIM 6X18X0,2 x * SHIM 6X20X0,20 x SHIM 6X12X0,25 x SHIM 6X14X0,25 x SHIM 6X16X0,25 x SHIM 6X18X0,25 x SHIM 6X8,5X0,10 x SHIM 6X9X0,10 x SHIM 6X9,5X0,10 x SHIM 6X9,5X0,15 x SHIM 6X8,5X0,20 x SHIM 6X9X0,20 x SHIM 6X9,5X0,20 x SHIM 6X10X0,3 x SHIM 6X9X0,3 x SHIM 6X9,5X0,3 x SHIM 6X18X0,4 x SHIM 6X18X0,1 DELTA x SHIM 6X11X0,1 x SHIM 6X11X0,3 x SHIM 6X11X0,2 x SHIM 6X10X0,20 x SHIM 6X10X0,1 x SHIM 6X10X0,15 x SHIM 6X11X0,15 x SHIM 6X8,0X0,30 x C CHASSIS // 29

31 WP SHIMS FOR SETTING SHIM 6X8,0X0,10 x SHIM 6X8X0,3 x SHIM 6X11X0,25 x * SHIM 6X24X0,25 x SHIM 6X24X0,1 x SHIM 6X22X0,1 x SHIM 6X20X0,1 x SHIM 6X20X0,15 x SHIM 6X24X0,15 x SHIM 6X24X0,1 DELTA x SHIM 6X22X0,1 DELTA x BACKPLATE 6X10X0,25 x SHIM 6X13X0,1 x SHIM 6X15X0,1 x SHIM 6X17X0,1 x SHIM 6X19X0,1 x * SHIM 6X20X0,25 x SHIM 6X22X0,15 x * SHIM 6X22X0,25 x BACKPLATE 6X8,5X0,30 x SHIM 6X20X0,1 T/3H x SHIM 6X21X0,1 x SHIM 6X23X0,1 x * SHIM 6X12X0,3 x SHIM 6X17X0,15 x SHIM 6X28X0,10 x SHIM 6X26X0,10 x SHIM 6X28X0,15 x SHIM 6X26X0,15 x SHIM 8X18X0,4 x SHIM 8X18X0,10 x WASHER 8,4X16X0,8 x WASHER 8,2X15X1 x WASHER 8,2X11X1 x SHIM 8X16X0,1 x SHIM 8X11X0,2 x CHECK VALVE 8X20X0,1 x CHECK VALVE 8X24X0,4 x C CHASSIS // 30

32 WP SHIMS FOR SETTING CHECK VALVE 8X24X0,1 x CHECK VALVE 8X22X0,1 x SHIM 8X10X0,20 x SHIM 8X16X0,20 x SHIM 8X14X0,10 x CHECK VALVE 8X11X0,1 x CHECK VALVE 8X12X0,1 x SHUTTLE VALVE 8X20X0,4 x SHIM 8X17X0,10 x SHIM 10X16X0,10 x SHIM 10X16X0,2 x SHIM 10X16X0,30 x SHIM 10X18X0,30 x SHIM 10X19X0,15 x SHIM 10X23X0,15 x SHIM 10X25X0,15 x SHIM 10X27X0,15 x SHIM 10X29X0,15 x SHIM 10X31X0,15 x SHIM 10X33X0,15 x SHIM 10X21X0,20 x SHIM 10X23X0,20 x SHIM 10X25X0,20 x SHIM 10X27X0,20 x SHIM 10X29X0,20 x SHIM 10X31X0,20 x SHIM 10X33X0,20 x SHIM 10X21X0,25 x SHIM 10X23X0,25 x SHIM 10X25X0,25 x SHIM 10X27X0,25 x SHIM 10X19X0,30 x SHIM 10X21X0,30 x WASHER 10X35X0,15 x * SHIM 10X29X0,25 x * SHIM 16X24X0,10 x SHIM D10XD22X2,5 x SHIM 12X24X0,20 x C CHASSIS // 31

33 WP SHIMS FOR SETTING SHIM 12X26X0,20 x SHIM 12X28X0,20 x SHIM 12X30X0,20 x SHIM 12X32X0,20 x SHIM 12X34X0,20 x SHIM 12X36X0,20 x SHIM 12X38X0,20 x SHIM 12X40X0,20 x SHIM 12X24X0,25 x SHIM 12X26X0,25 x SHIM 12X28X0,25 x SHIM 12X30X0,25 x SHIM 12X34X0,25 x SHIM 12X36X0,25 x SHIM 12X40X0,25 x SHIM 12X24X0,30 x SHIM 12X26X0,30 x SHIM 12X28X0,30 x SHIM 12X32X0,30 x SHIM 12X34X0,30 x SHIM 12X26X0,15 x SHIM 12X28X0,15 x SHIM 12X30X0,15 x SHIM 12X32X0,15 x SHIM 12X34X0,15 x SHIM 12X36X0,15 x SHIM 12X38X0,15 x SHIM 12X40X0,15 x SHIM 12X20X0,10 x SHIM 12X22X0,10 x SHIM 12X23X0,10 x SHIM 12X24X0,10 x SHIM 12X27X0,15 x SHIM 12X18X0,15 x SHIM 12X19X0,15 x SHIM 12X22X0,15 x BACKPLATE 12X16X0,30 x BACKPLATE 12X17X0,30 x C CHASSIS // 32

34 WP SHIMS FOR SETTING BACKPLATE 12X18X0,30 x SHIM 12X19X0,30 x BACKPLATE 12X21X0,30 x BACKPLATE 12X30X0,10 x SHIM 12X20X0,25 x SHIM 12X22X0,25 x SHIM 12X32X0,10 x SHIM 12X32X0,25 x * SHIM 12X24X0,15 x SHIM 12X20X0,30 x SHIM 14,5X35,4X1,25 x * SHIM 16X23X0,20 x SHIM x BACKPLATE 16X20X0,10 x SHIM 16X21X0,10 x SHIM 16X21X0,25 x WASHER 16X21X1 x SHIM 16X22X0,10 x SHIM 16X22X0,20 x SHIM 16X23X0,30 x SHIM 16X24X0,30 x SHIM 15X25X0,25 x SHIM 16X25X0,30 x SHIM 16X26X0,10 x SHIM 16X26X0,15 x SHIM 16X26X0,20 x SHIM 16X26X0,30 x SHIM 16X28X0,10 x SHIM 16X28X0,15 x SHIM 16X28X0,20 x SHIM 16X28X0,25 x SHIM 16X28X0,30 x SHIM 16X30X0,15 x SHIM 16X30X0,20 x SHIM 16X30X0,25 x SHIM 16X30X0,30 x SHIM 16X32X0,15 x SHIM 16X32X0,20 x C CHASSIS // 33

35 WP SHIMS FOR SETTING SHIM 16X32X0,25 x SHIM 16X32X0,30 x SHIM 16X34X0,10 x SHIM 16X34X0,15 x SHIM 16X34X0,20 x SHIM 16X34X0,25 x SHIM 16X34X0,30 x SHIM 16X36X0,15 x SHIM 16X36X0,20 x SHIM 16X36X0,25 x SHIM 16X36X0,30 x SHIM 16X38X0,15 x SHIM 16X38X0,20 x SHIM 16X38X0,25 x SHIM 16X38X0,30 x SHIM 16X40X0,15 x SHIM 16X40X0,20 x SHIM 16X40X0,25 x SHIM 16X40X0,30 x SHIM 16X42X0,15 x SHIM 16X42X0,20 x SHIM 16X42X0,25 x SHIM 16X42X0,30 x SHIM 16X44X0,15 x SHIM 16X44X0,20 x SHIM 16X44X0,25 x SHIM 16X44X0,30 x WASHER 16X8,2X0,6 x SHIM 16X26X0.25 x BACKPLATE 16X20X0,30 x BACKPLATE 16X21X0,30 x BACKPLATE 16X22X0,30 x SHIM x * SHIM 16X24X0,20 x * SHIM 16X20X0,25 x SHIM x PRESSURE-RING 20X16,25X0,20 x SHIM 20X24X0,30 x C CHASSIS // 34

36 WP SHIMS FOR SETTING SHIM 20X36X0,20 x SHIM 20X38X0,20 x SHIM 20X40X0,20 x SHIM 20X40X0,25 x SHIM 20X34X0,25 x SHIM 20X24X0,25 x SHIM 20X34X0,20 x RING 20X22,9X1 x SHIM 20,2X28X0,20 x SHIM 20X36X0,25 x SHIM 20X38X0,25 x SHIM 20,2X28X0,25 x WASHER 21X36X0,25 x * PRESS. RING 22X18X0,30 x SHUTTLE VALVE 23X38X0,25 x SHIM D23XD16X2 x WASHER 24,5X34X2 x SHIM 28,5X14X2 x SHIM 28,5X14X5 x WASHER 32X42X2,5 x SHIM 32X45X2 x PRESSURE RING 36X32,25 x SHIM 52X59X2,2 x C CHASSIS // 35

37 NOTES

38 3CFF8175N0EN 3CFF8175N0EN Art. Nr.: 3CFF8175N0EN 27. Mai 2013 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria

39 SPAREPARTSCATALOG: // ENGINE 250 XC-F 2014 ART.-NR.: 3CM089340NEN

40 CONTENT 250 XC-F 2014 ENGINE CASE CLUTCH COVER CYLINDER CRANKSHAFT, PISTON CLUTCH TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM COOLING SYSTEM VALVE DRIVE TIMING DRIVE CYLINDER HEAD ENGINE // 1

41 CONTENT 250 XC-F 2014 LUBRICATING SYSTEM IGNITION SYSTEM ELECTRIC STARTER THROTTLE BODY All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. ENGINE // 2

42 ENGINE CASE 250 XC-F ENGINE CASE CPL LOCATING SCREW M8 L= CU-SEAL RING 8 X 14 X NEEDLE ROL.DIN5402 NRB 4X9, PLUG DIN0906-M10X HOLDING BOLT M14X1, O-RING 1,5x11 SILICON HH COLLAR SCREW M6X55 TX HH COLLAR SCREW M6X65 TX OIL JET "60" M THROTTLE M5X10X0, OIL JET ANGLED O-RING 3,5X2,00 NBR AH.SCREW DIN0912-M 4X OIL JET JET 100 BING(44-031/180) M DOWEL 17 X 19 X DOWEL BUSHING 13,8X11X DOWEL 6X8X11, CASE BUSH CU-SEAL RING DIN X18X1, OILDRAIN PLUG W.MAG. M 12X1, OIL INTAKEPIPE CYLINDER ROLLER ZRO 5X HH COLLAR SCREW M6X85 TX JET / GASKET SET 250 SX-F C ENGINE // 3

43 CLUTCH COVER 250 XC-F CLUTCH COVER CPL CIRCLIP DIN X SHAFT SEAL RING 14X24X5 VITON CLUTCH COVER GASKET OIL LEVEL GLASS CIRCLIP OIL LEVEL GLASS HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X45 TX HH COLLAR SCREW M6X25 TX CLUTCH COVER OUTSIDE GASKET FOR OUTER CLUTCH COVER O-RING 19,00X3,00 NBR OIL FILLER CAP M24x3 WITH O-R HH COLLAR SCREW M6X40 TX BALL BEARING 6202 C CIRCLIP 30X1, SHAFT SEAL RING 15X30X4.5 BAUD C ENGINE // 4

44 CYLINDER 250 XC-F CYLINDER AND PISTON DOWEL BUSHING 10,2X12,5X CYLINDER BASE GASKET C ENGINE // 5

45 CRANKSHAFT, PISTON 250 XC-F CRANKSHAFT CPL CONNECTING ROD REPAIR SET THRUST WASHER 988ST 32X0,1 x THRUST WASHER 988ST 32X0,15 x THRUST WASHER 988ST 32X0,30 x BEARING NJ 206 ECP/HN3C4HVA NUT PRIMARY WHEEL SH.SEAL RING 30X47X7 BSL VITON SHAFT SEAL RING A40x55x6 VITON SPACER BUSHING PRIMARY GEAR INT. TORX FLAT HEAD M5X RETAINING PLATE F. CS BEARING FLYWHEEL SCREW WOODRUFF KEY DIN6888-3X3, PRIMARY GEAR 24T PISTON PIN CIRCLIP I PISTON I CPL. 250 x II PISTON II CPL. 250 x SCRAPER RING COMPRESSIONRING CRANKSHAFT REP. KIT SX-F 13 x PISTON KIT GR.I 250 SX-F 13 x PISTON KIT GR.II 250 SX-F 13 x C ENGINE // 6

46 CLUTCH 250 XC-F OUTER CLUTCH CPL INNER CLUTCH HUB PRESSURE PLATE DRIVING SLEEVE D=7,95 L= INTERMEDIATE DISC 1,4MM INTERMEDIATE DISC 1MM LINING DISC 2MM INNER RING NUT PRIMARY WHEEL SHEET METAL LOCK HEXAGON NUT M18X1, WASHER 21,8 X 37 X PRIMARY GEAR 24T GASKET F. OUTPUT CYLINDER O-RING 30,00X1,50 NBR CLUTCH KIT 350 SX-F SPRING RETAINER 6,2X12X18X3, PUSH ROD PRESSURE PIECE HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X35 TX HH COLLAR SCREW M6X25 TX VENT INJEKTION HYDR. CLUTCH CLUTCH SPRING 2,4X40 200' PISTON CPL OUTPUT CYLINDER CPL O-RING PRESSURE SPRING CU-SEAL RING DIN X16X BLEEDER SCREW CPL CLUTCH PIPE NEEDLE BEARING K26X30X22ZW.KSE PRESSURE PIECE CPL AXIAL NEEDLE BEARING AXK AXIAL WASHER AS X26X CIRCLIP DIN7993-RW C ENGINE // 7

47 TRANSMISSION I - MAIN SHAFT 250 XC-F MAIN SHAFT CPL SOLID GEAR 2ND G. T= SLIDING GEAR 3/4 G. T="16/23" IDLER GEAR 5TH G. T= IDLER GEAR 6TH G. CPL BUSHING RETAINING PLATE F. CS BEARING INT. TORX FLAT HEAD M5X BALL BEARING 6205 C3 NTN IDLER GEAR BUSHING LOCK RING 22X1, BUSHING GROOVED BALL BEAR. TM C SPACER SHIM 21X42X STOP DISC STOP DISC C ENGINE // 8

48 TRANSMISSION II - COUNTERSHAFT 250 XC-F COUNTERSHAFT TAB WASHER BEARING COUNT.SHAFT INT. TORX FLAT HEAD M5X SLIDING GEAR 6.G., Z= IDLER GEAR 2ND G. T= IDLER GEAR 4.G. Z= SLIDING GEAR 5.G.,Z= IDLER GEAR 3.G. Z= CIRCLIP WS IDLER GEAR 1ST G. T= SCREW 10.9+SPRING WASHER NEEDLE BEARING K 20X26X NEDDLE BEAR. K24X28X11,9 DIV NEEDLE BEAR.K 22X26X10 DIVIDED CYL.ROLL BEARING NJ BALL BEARING 6203 JR2 C CIRCLIP DIN X1, FRONT SPROCKET 13-T FRONT SPROCKET 14-T x STOP DISC 23,4X31X1, STOP DISK 17,2X30X1, SPACER BUSHING 12MM SHAFT SEAL RING 32X45X7 BSLNBR O-RING 25,12X1,78 NBR STOP DISC 20,2X30X STOP DISC 24X32X1, COUNTER SHAFT REP.KIT 4 STROKE x C ENGINE // 9

49 SHIFTING MECHANISM 250 XC-F * SHIFTING FORK 5TH/6TH GEAR 1 2* SHIFT FORK 2./4.G. 1 3* SHIFT FORK 1./3.GEAR NEEDLE ROLLER DIN5402 6X14, SHIFT SHAFT CPL PRESSURE SPRING 0,9MM SLIDING PLATE CPL TENSIONING SPRING 0,8MM SPRING GUIDE BALL BEARING 6903 C SHIFT ROLLER BALL BEARING C RETURN SPRING SHIFT LOCATING DRUM CPL AH SCREW DIN0912-M 6X INT. TORX FLAT HEAD M5X RETAINING PLATE F. CS BEARING SHIFT. RAIL MAIN SHAFT 250/ SHIFT. RAIL C. SHAFT 250/ ARRESTING LEVER SPRING LOCATING LEVER CPL SLEEVE FOR LOCKING LEVER WASHER DIN9021-A 5, HH COLLAR SCREW M5X20 TX SHIFT LEVER CPL. 2-STROKE STEP PLATE FOR SHIFT LEVER BOLT 6X25 FOR SHIFT LEVER SHIFTING LEVER SPRING STOP DISK 14X30X NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6 B STEEL WASHER 6,4X17X PAIR OF WASHERS M 6 NORDLOCK 1 40* S HH COLLAR SCREW M6X16 ISA C ENGINE // 10

50 COOLING SYSTEM 250 XC-F RADIATOR L/S "55623U" RADIATOR R/S "55637U" RADIATOR CAP SMALL 1,8 BAR Y-CONNECOTOR CPL HOSE CLAMP GEMI HOSE CLAMP NORMA 12/ CLAMP YDNAC 10096F (9,6MM) ANGLE PIECE ' PVC-HOSE 6X9 x RADIATOR HOSE CPL.+Y-CONNECT PREFORMED HOSE ENG. Y-CONNECT RADIATOR PROTECTION BLACK 07 x RADIATOR PROTECTION L/S+R/S SX x HOSE CONNECTOR L=172, RUBBER SLEEVE D=12MM WASHER FOR RADIATOR COLLAR SCREW M6X12 TX C ENGINE // 11

51 VALVE DRIVE 250 XC-F VALVE LEVER SHAFT VALVE LEVER SHIM D=8,9/1,72 x SHIM D=8,9/1,76 x SHIM D=8,9/1,80 x SHIM D=8,9/1,84 x SHIM D=8,9/1,88 x SHIM D=8,9/1,92 x SHIM D=8,9/1,96 x SHIM D=8,9/2,00 x SHIM D=8,9/2,04 x SHIM D=8,9/2,08 x SHIM D=8,9/2,12 x SHIM D=8,9/2,16 x SHIM D=8,9/2,20 x SHIM D=8,9/2,24 x SHIM D=8,9/2,28 x SHIM D=8,9/2,32 x SHIM D=8,9/2,36 x SHIM D=8,9/2,40 x SHIM D=8,9/2,44 x SHIM D=8,9/2,48 x SHIM D=8,9/2,52 x SHIM D=8,9/2,56 x SHIM D=8,9/2,60 x VALVE COLLET VALVE SPRING KIT EXHAUST VALVE-STEM SEALING INTAKE VALVE EXHAUST VALVE VALVE SPRING PLATE VALVE SPRING NHK HUB 11MM AL YELLOW / ORANGE VALVE SPRING NHK HUB 11MM EL GREEN VALVE SPRING HOLDER VALVE SPRING KIT INTAKE C ENGINE // 12

52 VALVE DRIVE 250 XC-F VALVE LEVER VALVE KIT 250 SX-F C ENGINE // 13

53 TIMING DRIVE 250 XC-F TIMING CHAIN GUIDE TOP COPPER WASHER SB BREATHER PLATE O-RING 40,00X1,00 VITON CAMSHAFT INTAKE CAMSHAFT EXHAUST CPL DECOMPRESSION LEVER CPL NEEDLE ROLLER NRB 5X18,8 G DECO SPRING PIN L=10, SPRING FOR AUTO DECOMPR DECO SCREW PLUG TIMING CHAIN GUIDE BUSHING SCREW M BUSHING SCREW M SECURING PROTECTION TENSIONING RAIL HH COLLAR SCREW M6X40 TX HOLDING BOLT M24X1, CU SEAL-RING DIN7603 A24X29X CHAIN ADJUSTER HYD O-RING 18,00X2,00 NBR NEEDLE ROL.DIN5402 NRB 4X9, WOODRUFF KEY DIN6888-3X3, TIMING VALVE TWIN WHEEL TIMING CHAIN BALL BEARING 6202 C NEEDLE BEARING NK16/ CIRCLIP 30X1, WATER PUMP ROTOR CAP NUT M6 STAINLESS STEEL SHAFT SEAL RING 15X30X4.5 BAUD 2 39* WATER PUMP COVER GASKET 1 40* WATERPUMP COVER HH COLLAR SCREW M6X25 TX CU-SEAL RING DIN7603-6X10X O-RING 10,00X1,00 NBR 70 SH SCREW PLUG WEAR BUSHING WAPU C ENGINE // 14

54 TIMING DRIVE 250 XC-F O-RING 9x1,5 V75 SH DIN ANGLE PIECE F. BREATHER SYSTEM DISC WATER PUMP BALANCER SHAFT CPL WATER PUMP REP. KIT x C ENGINE // 15

55 CYLINDER HEAD 250 XC-F CYLINDER HEAD CPL CYLINDER HEAD GASKET VALVE COVER VALVE COVER GASKET VALVE COVER SCREW RUBBER GASKET FOR SCREW VALVE GUIDE INTAKE INSERT SPARK-PLUG SHAFT GASKET SPARK-PLUG SHAFT O-RING 1,5x HH COLLAR SCREW M7X1X O-RING 9x1,5 V75 SH DIN SCREW PLUG COLLAR NUT M10X1,25 SW WASHER 19X10,5X2, STUD SCREW M10X1, OIL JET RUBBER BOOT EFI HOSE CLAMP GEMI 63MM DOWEL(BUSH BRIDGE)7/9/ O-RING 10,00X2,00 SILCONE TEMPERAT.-SENSOR WATER LC SCREW PLUG SCREW IN NOZZLE M20X1, GASKET EXHAUST FLANGE ENGINEFLANGE S HH COLLAR SCREW M6X16 ISA COLLAR NUT M6X1 SW WASHER DIN0125-A 6, STUD SCREW M ENGINE BREATHER TUBE CLAMP YDNAC (18MM) HOSE CLAMP GEMI 58MM C ENGINE // 16

56 LUBRICATING SYSTEM 250 XC-F OIL PUMP SHAFT OILPUMP ROTOR 12MM G-95R/ ROTOR-SET CPL. 22MM OIL PUMP GEAR 14T OIL PUMP COVER SUCTION PUMP OIL PUMP COVER R/S HH COLLAR SCREW M6X16 TX S CYLIND. SCR. DIN6912 M5X AXIAL-CIRCLIP OIL FILTER COVER OIL FILTER NEEDLEROL.DIN5402 NRA 2,5X19, NEEDLE ROLLER DIN5402 2,5X11, NEEDLE ROLLER NRB 4X15,8 G OILPUMP IDLER GEAR SHIM WASHER DIN X18X0, CIRCLIP DIN X O-RING 33,05X1, PLUG M20X1,5 WS= OIL SCREEN O-RING 12,5X1,5 NBR O-RING 17,17X1,78 GLO STOP DISK 8,1 X 15 X 0, TAB WASHER DIN6799-RS 6, O-RING 44,00X2,00 VITON S CYL. SCREW DIN6912 M5X INT. TORX OVAL HEAD M 5X BUSHING PIN OIL INTAKEPIPE BALL DIN PRESSURE SPRING L=25MM D=1MM CU-SEAL RING DIN X18X1, PLUG DIN0908-M12X1, O-RING 1,5x11 SILICON HOLDING BOLT M14X1, OILFILTER-GASKET SET 350 SX-F x C ENGINE // 17

57 IGNITION SYSTEM 250 XC-F * ROTOR EFI CPL FLYWHEEL SCREW IGNITION COVER GASKET AH SCREW DIN6912 M4x STATOR HH COLLAR SCREW M5X16 TX WIRING RETAINING BRACKET HH COLLAR SCREW M6X16 TX OIL JET "60" M IGNITION COVER THREAD PIN DIN 913 M5X NEEDLE ROL.DIN5402 NRB 4X9, GASKET TORQUE LIMITER COVER TORQUE LIMITER HH COLLAR SCREW M6X25 TX O-RING 24X2,5 VITON FACTORY IGNITION COVER PLUG SPARK PLUG CONNECTOR PLUG NGK LMAR9AI HH COLLAR SCREW M6X50 TX HH COLLAR SCREW M6X30 TX IGNITIONCOIL IG3826 KOKUSAN' HH COLLAR SCREW M6X40 TX C ENGINE // 18

58 ELECTRIC STARTER 250 XC-F E-STARTER ENGINE CPL O-RING 25,00X3,00 NBR HH COLLAR SCREW M6X25 TX NEEDLE BUSH HK 0810 DIN TORQUE LIMITER BUSHING PIN HH COLLAR SCREW M 6X16 WS= INTERMEDIATE STARTING GEAR STOP DISK 17,2X25X CIRCLIP DIN X NEEDLE BUSH HK /32/ * FREEWHEEL GEAR 1 14* CIRCLIP DIN X1, * FREE WHEEL C ENGINE // 19

59 THROTTLE BODY 250 XC-F THROTTLE BODY MAP SENSOR CPL FUEL RAIL CPL INJECTOR KIT CPL TPS CPL THROTTLE COVER CPL STARTER VALVE COMP IDLING ADJUSTING SCREW CPL SEAL RING SCREW SHOULDER SPECIAL SCREW AH O-RING THROTTLE POS. SENSOR SPECIAL SCREW O-RING PLATE SPECIAL SCREW O-RING SEAL RING SCREW SHOULDER 2 20* TIMING CHARGER EFI ECU SAFETY COVER AMBIENT-AIR TEMPERATURE SENSOR HH COLLAR SCREW M5X16 TX ROLLOVER SENSOR HH COLLAR SCREW M6X20 TX PROTECTION CAP TPS HH COLLAR SCREW M5X25 ISA C ENGINE // 20

60 3CM089340NEN 3CM089340NEN Art. Nr.: 3CM089340NEN 18. Apr 2013 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria