SPAREPARTSCATALOG: // CHASSIS 125 SX USA 2014 ART.-NR.: 3CFF6175N0EN

Transcription

1 SPAREPARTSCATALOG: // CHASSIS ART.-NR.: 3CFF6175N0EN

2 CONTENT FRONT FORK, TRIPLE CLAMP FRONT FORK DISASSEMBLED 3 SHOCK ABSORBER HANDLEBAR, CONTROLS 4 SHOCK ABSORBER DISASSEMBLED 8 EXHAUST SYSTEM 6 PRO LEVER LINKING 9 AIR FILTER 13 FRAME SWING ARM 11 TANK, SEAT, COVER MASK, FENDERS CHASSIS // 1

3 CONTENT DECAL FRONT WHEEL REAR WHEEL HAND BRAKE CYLINDER REAR BRAKE CONTROL BRAKE CALIPER FRONT BRAKE CALIPER REAR ACCESSORIES KIT WP SHIMS FOR SETTING 26 All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. CHASSIS // 2

4 FRONT FORK, TRIPLE CLAMP 1* 14187N5101 FORK WP 125/150 SX US HH COLLAR SCREW M8X50 TX HH COLLAR SCREW M8X25 TX HH COLLAR SCREW M8X40 TX S HH COLLAR SCREW M8X25 TX S AH-COLLAR SCREW M10X35 ISA O-RING 25X3,55 NBR * SCREW F. PLASTIC K60X20AL SW TRIPLE CL. BOTT. CPL. X=22 BL TRIPLE CLAMP TOP X=22 BLACK STEER.HEAD SCREW M20X1,5 WS= HANDLEBAR CLAMP 28MM HANDLEB.SUPP. D=28MM H=32MM 05 x HANDLEB.SUPP. D=28MM H=37MM HANDLEB.SUPP. D=28MM H=42MM 05 x TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP CLAMP F. SPEED. CABLE D=6MM STEERING HEAD COVER SPECIAL SCREW M6X12,5 WS=8 6 92* FORK PROTECT. L/S+R/S WHITE HANDLEBAR SUPPORT KIT D28/H37 x STEARING HEAD REP. KIT x C CHASSIS // 3

5 FRONT FORK DISASSEMBLED S ADJUSTING KNOB + SCREW OUTER TUBE L577 D54/60MM 2L FORK PROTECTION RING GUIDING BUSH 48X52X12 R SUPPORT RING 50 X 57,6 X 1, OIL SEAL RING D48 SKF LOCK WASHER SB DUST SEAL DL D48 SKF GUIDING BUSH 47X49X20 R MEMBRANE O-RING NBR 9,5X1, O-RING NBR 17X2 PA S SCREW BUSH M20X1 L=33 CPL COPPER WASHER 20,5X26X ADJUSTING TUBE L= PISTON ROD SXS COUNTERNUT M12X1 WS REBOUND NEEDLE SX O-RING 2X1,5 NBR REBOUND SPRING C=4N/MM S SPRING D43.2 L N/MM x S SPRING 4,4 N/MM SET D=5,1MM x S SPRING 4,6 N/MM SET D=5,1MM x S %POLISHED SPRING 4,8 N/MM x S SPRING 5,0 N/MM x S SPRING 4,0 N/MM SET x S SPRING 4,2 N/MM SET D=5,0MM x SPACER 43X35X2,5 x SPACER 43X35X5 x SPACER 43X35X1,5 x GUIDING BUSH REBOUND SPRING 2 42* SPRING SUPPORT O-RING 6X1,2 NBR SPRING REB. L=32 C=37 DI=13, PISTON ROD REBOUND SHUTTLE VALVE SPRING C=0, S3 MEMBRANE HOLDER INKL. PIN SET LOCK WASHER D=25, C CHASSIS // 4

6 FRONT FORK DISASSEMBLED AH SCREW M4X O-RING NBR 21X PISTON COMPRESSION D=27, O-RING NBR 4X1, S PIN KIT NUT M6X0,5 REBOUND GUIDE RING 44 X RING SPRING-SUPPORT WASHER 32X42X2, SA AXLE CLAMP LEFT + TUBE CPL SA AXLE CLAMP RIGHT + TUBE CPL HH COLLAR SCREW M8X25 TX NUT VALVE M6X0, SPRING CHECK VALVE D=0, PISTON ROD COMPRESSION PISTON REBOUND SX PISTON RING 5X1X RING 23,45X8, SHAFT SEAL RING 12MM S SCREW SLEEVE M24,5X1 CPL DU BUSH FOR PISTON ROD CHECK VALVE STOP LOCK WASHER D= SILICON CAP RUBBER CAP D=26, S1 FORK OIL SAE4 5L O-RING NBR 43X S1 SCREW CAP CPL. L= SCREW M4X MEMBRANE SLEEVE 2 98 T511 SILICONE GREASE F. DUST STRI 1 99 R14020 SXS SERVICE KIT C CHASSIS // 5

7 HANDLEBAR, CONTROLS HANDLEBAR RENTHAL BLACK * BAR PAD RENTHAL 1 10* THROTTLE GRIP CPL. 2ST PROTECTION COVER ' O-RING 40,94X2,62 NBR THROTTLE CABLE 2T.DOM/KEIH SHORT CIRCUIT BUTTON GRIP SET CABLE TIE 200/3,6MM BLACK MASTER CYLINDER CPL. 9,5MM CLUTCH LEVER CPL REP.KIT PISTON 9,5MM COVER HYDR. CLUTCH CPL RUBBER FOR RESERVOIR OIL FOR HYD. CLUTCH 100 ML MUD CAP LEVER SCREW SHORT CPL CLAMP, CYL. PIN, O-RING PUSH ROD CPL HH COLLAR SCREW M6X16 TX CLUTCH PIPE L=970MM C CHASSIS // 6

8 FRAME BE FRAME ANTHRACITE "515L3" SUB FRAME SX 1 3* SUB FRAME APPLICATION LEFT 1 4* SUB FRAME APPLICATION RIGHT ENGINE BRACE 125 SX TANK REST RUBBER SPECIAL SCREW M8X26 WS= HEXAGON NUT DIN0934-M ENGINE BRAC.SCR. M10X105 WS= S FLAT HEAD SCREW M. ISA45 M8X HH COLLAR SCREW M 8X44 WS BLIND PLUG-IN NUT M5 WN 22A CABLE TIE 140/2,5MM BLACK CABLE TIE 300/4,8MM BLACK COU.SUNK SCR. AH ISO7380 M5X BUSH F. FRAME PROTECTION SELF LOCKING NUT M SELF LOCKING NUT M10 CU WS= HH COLLAR SCREW M8X30 TX HH COLLAR SCREW M6X40 TX WASHER DIN0125-A 6, FOOT PEG L/S SILVER FOOT PEG R/S SILVER BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL 2 45* FOOTREST L/S + R/S CPL ANGLE PIECE ' PVC-HOSE 7X10 PER METER SPROCKET COVER 250 SX CHAIN SLIDING PIECE BELOW BLIND RIVET NUT EM6-60LF/HX PLASTIC FRAME PROTECTION SET CHAIN SLIDING KIT BELOW CPL SPROCKET COVER KIT C CHASSIS // 7

9 SHOCK ABSORBER HH COLLAR SCREW M10X52 SW M5101 MONOSH. LINK 125/150 SX US C CHASSIS // 8

10 SHOCK ABSORBER DISASSEMBLED S1 MONOSHOCK UPPER PART CPL S17 DCC COMPR.DAMP.CON. SX 13 USA BUSH KGW 10X R12012 REP. KIT BEAR./SEAL UP BLEED PLUG R 1/ STICKER WP MONOSHOCK O-RING NBR 5,28X1, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" ADJUSTING NUT PLASTIC TENSIONING RING D64 H %ALLENHEAD SCREW M5 L=20 STAIN SPACER RING SPRING 61,3X78X SPACER RING ADJUSTING NUT S SPRING N/MM ORANGE x S SPRING N/MM D11,25 OR. x S SPRING N/MM D11,5 OR. x S SPRING N/MM D11,75 OR. x S SPRING N/MM ORANGE x SA SPRING d11 ORANGE CPL. x CIRCLIP 58,2X VALVE SPRING D80 CLOSED PISTON ROD NUT M16X REBOUND DISC 16X34 T2 H S PISTON D REBOUND DISC D16X43 H SA ADAPTER D50 H28 CPL SPRING RING REBOUND RUBBER SHIM D29,75 X D19 X T0, S SEAL D18X30X REBOUND SPRING O-RING 41X DU-BUSHING 18X20X DUST SEAL CIRCLIP 53X1, RESERVOIR CAP D=50 H= BUMP RUBBER C CHASSIS // 9

11 SHOCK ABSORBER DISASSEMBLED SA1 MONOSHOCK BOTTOM PART CPL ADAPTOR-BUSH M10x1,50, D= S1 SHOCK ABSORBER FLUID 5 LT 1 99 R12020 REPAIR KIT C CHASSIS // 10

12 PRO LEVER LINKING TRIANGLE LEVER CPL. SX PULL ROD CPL PULL ROD ANCHOR BOLT NEEDLE BUSH HK SHIM 20X32X SHAFT SEAL RING 25X32X BUCKET SHAFT SEAL RING 25X BUSHING SLEEVE 15 X 20 X SHIM D29,75 X D19 X T0, SHAFT SEAL RING 24X30X BUCKET FOR SHAFT SEAL RING BOLT FOR CANTILEVER M HEX NUT M14X1.5 SW BEARING SLEEVE 10X18X25, NEEDLE BUSH HN1816 RS 18/24/ BEARING SLEEVE NEEDLE BEARING HK X28X SHAFT SEAL RING G22x28x STEEL WASHER 15,2X19X0,1 x STEEL WASHER 15,2X19X0,2 x STEEL WASHER 15,2X19X0,3 x TRIANGLE LEVER REP. KIT REAR x TRIANGLE LEVER REP. KIT FRONT x PULL ROD REP. KIT SX/SX-F x C CHASSIS // 11

13 SWING ARM 2* SWINGARM CPL CHAIN SLIDING PROTECTION BUSHING F. CHAIN SLIDING PR EJOT SPIRAL SCREW SF M5X10-K BRAKE LINE GUIDE SPECIAL SCREW M6X13 WS= BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BUSHING SLEEVE F. SWING ARM NEEDLE BEARING HK STOP DISK 22,2X31,7X1 2 14* CHAIN GUIDE REAR CPL. SX SPECIAL SCREW M6X19 WS= HH COLLAR SCREW M6X45 TX BUSH. F. CHAIN FAIL. PROT SWINGARM BOLT M16X1, SELF LOCK.NUT M16X1,5 WS= CLOSING COVER CHAIN GUARD CPL PRESS IN NUT M6 STEEL ZINC 1 98* CHAIN GUIDE KIT REAR SX-F SWINGARM REPAIR KIT x C CHASSIS // 12

14 EXHAUST SYSTEM EXHAUST PIPE CPL. SX O-RING 44,00X3,00 VITON TEN.SPRING L=62MM EY.MOVEABLE RUBBER SLEEVE D=21MM/23MM ' SWINGELEMENT FOR EXHAUST PIPE HH COLLAR SCREW M6X15 TX HH COLLAR SCREW M6X10 TX RANGE CHANGE METAL NUT M O-RING 74,00X1,50 FKM 75SH SILENCER SX SPRING WASHER DIN0137-B SCREW TORX M5X SILENCER CASING CPL.W.MOUNTING DUMMY RIVET 4,8X 8 NIRO END CAP CPL HH COLLAR SCREW M6X30 TX ROCK WOOL 235G EXHAUST HARDWARE KIT x C CHASSIS // 13

15 AIR FILTER 1* C AIR BOX COVER R/S SX COLLAR BUSH. F.REAR FENDER * C AIR BOX COVER L/S SX FILTER BOX CPL. WHITE HH COLLAR SCREW M6X20 TX QUICK RELEASE-NIPPLE BLIND RIVET 3,3X9,7 GROOVED QUICK RELEASE-SPRING HANGER FENDER FOR FILTER BOX 1 11* AIR BOX CLIP AIR FILTER FILTER CARRIER FILTER SUPPORT CPL FILTER SUPPORT BUSH FASTEN. DEVICE FILTER S. SX CABURETOR CONNECT. BOOT HOSE CLAMP 50-70MM 1 51* SCREW F. PLASTIC K60X20AL SW BUSHING F. CHAIN SLIDING PR SPLASH PROTECTOR KIT SX/EXC x C CHASSIS // 14

16 TANK, SEAT, COVER 1* FUEL TANK CPL. 7,5L SX GAS COCK MIKUNI ON/OFF O-RING 13,00X2, PVC-HOSE 5,6X10X270MM 1 8* TANK PLUG CPL SCREW SEAT FASTENING D=6X23/ TANK ROLLER 12X26X12 ' FUEL HOSE 6X2, CLAMP YDNAC MM EJOT PT SCREW K60X20 WS=6 2 19* SCREW F. PLASTIC K60X20AL SW ANGLE PIECE 90 DEGREE M10X1 1 35* SEAT SEAT COVER 1 50* C SPOILER KIT SX BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X12 TX C CHASSIS // 15

17 MASK, FENDERS START NUMBER PLATE WHITE SX BRAKE HOSE GUIDE BLACK * SCREW F. PLASTIC K60X20AL SW HH COLLAR SCREW M6X10 TX30 1 6* HH COLLAR SCREW M6X16 TX FRONT FENDER ORANGE HH COLLAR SCREW M6X16 TX COLLAR BUSH. F.REAR FENDER REARPART ORANGE SX COLLAR NUT M12X1/WS17 H=5MM BUSHING FOR SEAT FASTENING HH COLLAR SCREW M6X25 TX C CHASSIS // 16

18 DECAL 1* DECAL NUMBER PLATE SX/XC * DECAL SET REARPART 125 SX C CHASSIS // 17

19 FRONT WHEEL FRONTWHEEL CPL.1,6X21EXCEL FRONT WHEEL HUB CPL BEA.SPACERTUBE 35X2 L=79, GR.BALL BEAR.6906 DDU2CG23S6NM FRONT WHEEL REP. KIT SHAFT SEAL RING 35X47X7 TC SPACER BUSHING F. FR. WHEEL SPOKE M4,5X226-21" BLACK SPOKE NIPPLE M4,5 AL RIM 1,6"X21" EXCEL RIM BAND 21" SPOKE KIT FRONT "21" BLACK x RIM LOCK 1,60" NUT FOR WHEEL HOLDER BRAKE DISC FRONT SPECIAL SCREW M6X13 WS= WHEEL SPIN.FR. D=26 M24x1, SPINDLE SCREW M24X1,5 WS= PLUG BUSHING WS= PLUG FOR RIM x AUXILIARY SCREW FRONT C CHASSIS // 18

20 REAR WHEEL REAR WHEEL CPL.2,15X19"EXC REAR WHEEL HUB CPL BEARING DISTANCE TUBE 121,5MM GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X1, SHAFT SEAL RING 32X47X7 BSL DISTANCE BUSHING REAR WHEEL SPOKE M4,5x205-19" BLACK SPOKE NIPPLE M4,5 AL RIM 2,15"X19" EXCEL BRAKE DISC REAR SPECIAL SCREW M6X13 WS= RIM BAND 18" AND 19" DISTANCE RING REAR SPROCKET 38-T x REAR SPROCKET 40-T x REAR SPROCKET 42-T x REAR SPROCKET 45-T x REAR SPROCKET 48-T x REAR SPROCKET 49-T x REAR SPROCKET 50-T REAR SPROCKET 51-T x REAR SPROCKET 52-T x S COUNTER-SUNK SCREW ISA45 M8X HEXAGON NUT DIN EN1661 M8 SW CHAIN 5/8X1/4" MX CONNECTING LINK F RIM LOCK 2,15" NUT FOR WHEEL HOLDER PLUG FOR RIM x COVERING CAP SFL16 x WHEEL SPINDLE CPL. ' CHAIN TENSIONER R/S SCREW M10X1,25X50 WS= HH COLLAR NUT M10X1,25 WS= COLLAR NUT M25X1,5 WS= REAR WHEEL REP. KIT x C CHASSIS // 19

21 REAR WHEEL DRIVETRAIN KIT 125 SX 13T/50T x SPOKE KIT REAR '19' x C CHASSIS // 20

22 HAND BRAKE CYLINDER 1* HAND BREAK CYLIND. CPL. X * HAND BRAKE CYL. COVER 1 10* REPAIR KIT PISTON SX * CLAMP CPL HH COLLAR SCREW M6X25 TX * LEVER SCREW 1 20* HAND BRAKE LEVER +SPRING SX * PUSH ROD CPL. SX * PROTECTION CAP HAND BRAKE CYL BRAKEHO. FRONT 1235MM HOLLOW SCREW BLACK M10X1X COPPER GASKET DIN X14X VALVE BRAKE FLUID DOT5.1 0,25L C CHASSIS // 21

23 REAR BRAKE CONTROL REAR BRAKE CYLINDER CPL.SX REAR BRAKE CYL. COVER CPL FOOT-BRAKE CYL. GASKET SX HOLLOW SCREW BLACK M10X1X BRAKE HOSE REAR XXXMM COPPER GASKET DIN X14X FOOT BRAKE LEVER CPL STEP PLATE FOR BRAKE LEVER HH COLLAR SCREW M5X12 TX RETURN SPRING FOR BRAKE LEVER S HH COLLAR SCREW M6X20 TX PUSH ROD L=28MM SELF LOCK. NUT DIN0985-M SWIVEL HEAD KA S AH-COLLAR SCREW M10X40 ISA SPECIAL SCREW M8X26 WS= COLLAR NUT M8 WS= BALL BEARING SKF RS COLLAR NUT M10 WS= HH COLLAR SCREW M6X12 TX BRAKE FLUID DOT5.1 0,25L C CHASSIS // 22

24 BRAKE CALIPER FRONT CALIPER NAT. WITHOUT PADS BRAKE CALIPER SUPPORT FRONT REP. KIT SEALS 24MM REP. KIT PISTON 24MM BOLT CPL RETAINING PLATE SET BREMBO 1 9* BRAKE PADS FRONT BLEEDER SCREW WITH CAP CUP SET SHORT S HH COLLAR SCREW M8X35 TX BRAKEHO. FRONT 1235MM COPPER GASKET DIN X14X HOLLOW SCREW M10X1X C CHASSIS // 23

25 BRAKE CALIPER REAR BRAKE CAL. REAR - WITHOUT PADS REPAIR KIT SEALING RINGS 26MM BOLT SET FOR BRAKE CALIPER BRAKE PAD SET REAR TOYO BRAKE PISTON 26MM RETAINING SPRING SET BRAKE CALIPER BRACKET REAR CUP SET SHORT BRAKE HOSE REAR XXXMM BLEEDER SCREW CPL COPPER GASKET DIN X14X C CHASSIS // 24

26 ACCESSORIES KIT KTM BALLPOINT PEN ORANGE * CUSTOMER WELCOME LETTER DOCUMENTS BAG FOOTREST L/S + R/S CPL PLASTIC FRAME PROTECTION SET AIR FILTER OIL 100ML BAR PAD RENTHAL COVER FOR RADIATOR FULL COVER FOR RADIATOR HALF PRINT LABEL 60X51 MM PLUG-IN STAND 1 0 U6913PPO 2013 PP OFFROAD CATALOG USA 1 0 U6913PWC 2013 POWERWEAR CATALOG USA EN O.M SX/XC TOOL KIT GRIP ORANGE B&F WRENCH SW=17/21/27/32 B&F T-WRENCH WS=6/8/10/TX45/SK4X SPOKE-SPANNER WS 7/ C CHASSIS // 25

27 WP SHIMS FOR SETTING WASHER 5X15X2 x SHIM 6X12X0,1 x SHIM 6X14X0,1 x SHIM 6X16X0,1 x SHIM 6X18X0,1 x SHIM 6X12X0,15 x SHIM 6X14X0,15 x SHIM 6X16X0,15 x SHIM 6X18X0,15 x SHIM 6X12X0,2 x SHIM 6X14X0,2 x SHIM 6X16X0,2 x SHIM 6X18X0,2 x * SHIM 6X20X0,20 x SHIM 6X12X0,25 x SHIM 6X14X0,25 x SHIM 6X16X0,25 x SHIM 6X18X0,25 x SHIM 6X8,5X0,10 x SHIM 6X9X0,10 x SHIM 6X9,5X0,10 x SHIM 6X9,5X0,15 x SHIM 6X8,5X0,20 x SHIM 6X9X0,20 x SHIM 6X9,5X0,20 x SHIM 6X10X0,3 x SHIM 6X9X0,3 x SHIM 6X9,5X0,3 x SHIM 6X18X0,4 x SHIM 6X18X0,1 DELTA x SHIM 6X11X0,1 x SHIM 6X11X0,3 x SHIM 6X11X0,2 x SHIM 6X10X0,20 x SHIM 6X10X0,1 x SHIM 6X10X0,15 x SHIM 6X11X0,15 x SHIM 6X8,0X0,30 x C CHASSIS // 26

28 WP SHIMS FOR SETTING SHIM 6X8,0X0,10 x SHIM 6X8X0,3 x SHIM 6X11X0,25 x * SHIM 6X24X0,25 x SHIM 6X24X0,1 x SHIM 6X22X0,1 x SHIM 6X20X0,1 x SHIM 6X20X0,15 x SHIM 6X24X0,15 x SHIM 6X24X0,1 DELTA x SHIM 6X22X0,1 DELTA x BACKPLATE 6X10X0,25 x SHIM 6X13X0,1 x SHIM 6X15X0,1 x SHIM 6X17X0,1 x SHIM 6X19X0,1 x * SHIM 6X20X0,25 x SHIM 6X22X0,15 x * SHIM 6X22X0,25 x BACKPLATE 6X8,5X0,30 x SHIM 6X20X0,1 T/3H x SHIM 6X21X0,1 x SHIM 6X23X0,1 x * SHIM 6X12X0,3 x SHIM 6X17X0,15 x SHIM 6X28X0,10 x SHIM 6X26X0,10 x SHIM 6X28X0,15 x SHIM 6X26X0,15 x SHIM 8X18X0,4 x SHIM 8X18X0,10 x WASHER 8,4X16X0,8 x WASHER 8,2X15X1 x WASHER 8,2X11X1 x SHIM 8X16X0,1 x SHIM 8X11X0,2 x CHECK VALVE 8X20X0,1 x CHECK VALVE 8X24X0,4 x C CHASSIS // 27

29 WP SHIMS FOR SETTING CHECK VALVE 8X24X0,1 x CHECK VALVE 8X22X0,1 x SHIM 8X10X0,20 x SHIM 8X16X0,20 x SHIM 8X14X0,10 x CHECK VALVE 8X11X0,1 x CHECK VALVE 8X12X0,1 x SHUTTLE VALVE 8X20X0,4 x SHIM 8X17X0,10 x SHIM 10X16X0,10 x SHIM 10X16X0,2 x SHIM 10X16X0,30 x SHIM 10X18X0,30 x SHIM 10X19X0,15 x SHIM 10X23X0,15 x SHIM 10X25X0,15 x SHIM 10X27X0,15 x SHIM 10X29X0,15 x SHIM 10X31X0,15 x SHIM 10X33X0,15 x SHIM 10X21X0,20 x SHIM 10X23X0,20 x SHIM 10X25X0,20 x SHIM 10X27X0,20 x SHIM 10X29X0,20 x SHIM 10X31X0,20 x SHIM 10X33X0,20 x SHIM 10X21X0,25 x SHIM 10X23X0,25 x SHIM 10X25X0,25 x SHIM 10X27X0,25 x SHIM 10X19X0,30 x SHIM 10X21X0,30 x WASHER 10X35X0,15 x * SHIM 10X29X0,25 x * SHIM 16X24X0,10 x SHIM D10XD22X2,5 x SHIM 12X24X0,20 x C CHASSIS // 28

30 WP SHIMS FOR SETTING SHIM 12X26X0,20 x SHIM 12X28X0,20 x SHIM 12X30X0,20 x SHIM 12X32X0,20 x SHIM 12X34X0,20 x SHIM 12X36X0,20 x SHIM 12X38X0,20 x SHIM 12X40X0,20 x SHIM 12X24X0,25 x SHIM 12X26X0,25 x SHIM 12X28X0,25 x SHIM 12X30X0,25 x SHIM 12X34X0,25 x SHIM 12X36X0,25 x SHIM 12X40X0,25 x SHIM 12X24X0,30 x SHIM 12X26X0,30 x SHIM 12X28X0,30 x SHIM 12X32X0,30 x SHIM 12X34X0,30 x SHIM 12X26X0,15 x SHIM 12X28X0,15 x SHIM 12X30X0,15 x SHIM 12X32X0,15 x SHIM 12X34X0,15 x SHIM 12X36X0,15 x SHIM 12X38X0,15 x SHIM 12X40X0,15 x SHIM 12X20X0,10 x SHIM 12X22X0,10 x SHIM 12X23X0,10 x SHIM 12X24X0,10 x SHIM 12X27X0,15 x SHIM 12X18X0,15 x SHIM 12X19X0,15 x SHIM 12X22X0,15 x BACKPLATE 12X16X0,30 x BACKPLATE 12X17X0,30 x C CHASSIS // 29

31 WP SHIMS FOR SETTING BACKPLATE 12X18X0,30 x SHIM 12X19X0,30 x BACKPLATE 12X21X0,30 x BACKPLATE 12X30X0,10 x SHIM 12X20X0,25 x SHIM 12X22X0,25 x SHIM 12X32X0,10 x SHIM 12X32X0,25 x * SHIM 12X24X0,15 x SHIM 12X20X0,30 x SHIM 14,5X35,4X1,25 x * SHIM 16X23X0,20 x SHIM x BACKPLATE 16X20X0,10 x SHIM 16X21X0,10 x SHIM 16X21X0,25 x WASHER 16X21X1 x SHIM 16X22X0,10 x SHIM 16X22X0,20 x SHIM 16X23X0,30 x SHIM 16X24X0,30 x SHIM 15X25X0,25 x SHIM 16X25X0,30 x SHIM 16X26X0,10 x SHIM 16X26X0,15 x SHIM 16X26X0,20 x SHIM 16X26X0,30 x SHIM 16X28X0,10 x SHIM 16X28X0,15 x SHIM 16X28X0,20 x SHIM 16X28X0,25 x SHIM 16X28X0,30 x SHIM 16X30X0,15 x SHIM 16X30X0,20 x SHIM 16X30X0,25 x SHIM 16X30X0,30 x SHIM 16X32X0,15 x SHIM 16X32X0,20 x C CHASSIS // 30

32 WP SHIMS FOR SETTING SHIM 16X32X0,25 x SHIM 16X32X0,30 x SHIM 16X34X0,10 x SHIM 16X34X0,15 x SHIM 16X34X0,20 x SHIM 16X34X0,25 x SHIM 16X34X0,30 x SHIM 16X36X0,15 x SHIM 16X36X0,20 x SHIM 16X36X0,25 x SHIM 16X36X0,30 x SHIM 16X38X0,15 x SHIM 16X38X0,20 x SHIM 16X38X0,25 x SHIM 16X38X0,30 x SHIM 16X40X0,15 x SHIM 16X40X0,20 x SHIM 16X40X0,25 x SHIM 16X40X0,30 x SHIM 16X42X0,15 x SHIM 16X42X0,20 x SHIM 16X42X0,25 x SHIM 16X42X0,30 x SHIM 16X44X0,15 x SHIM 16X44X0,20 x SHIM 16X44X0,25 x SHIM 16X44X0,30 x WASHER 16X8,2X0,6 x SHIM 16X26X0.25 x BACKPLATE 16X20X0,30 x BACKPLATE 16X21X0,30 x BACKPLATE 16X22X0,30 x SHIM x * SHIM 16X24X0,20 x * SHIM 16X20X0,25 x SHIM x PRESSURE-RING 20X16,25X0,20 x SHIM 20X24X0,30 x C CHASSIS // 31

33 WP SHIMS FOR SETTING SHIM 20X36X0,20 x SHIM 20X38X0,20 x SHIM 20X40X0,20 x SHIM 20X40X0,25 x SHIM 20X34X0,25 x SHIM 20X24X0,25 x SHIM 20X34X0,20 x RING 20X22,9X1 x SHIM 20,2X28X0,20 x SHIM 20X36X0,25 x SHIM 20X38X0,25 x SHIM 20,2X28X0,25 x WASHER 21X36X0,25 x * PRESS. RING 22X18X0,30 x SHUTTLE VALVE 23X38X0,25 x SHIM D23XD16X2 x WASHER 24,5X34X2 x SHIM 28,5X14X2 x SHIM 28,5X14X5 x WASHER 32X42X2,5 x SHIM 32X45X2 x PRESSURE RING 36X32,25 x SHIM 52X59X2,2 x C CHASSIS // 32

34 3CFF6175N0EN 3CFF6175N0EN Art. Nr.: 3CFF6175N0EN 11. Apr 2013 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria

35 SPAREPARTSCATALOG: // ENGINE 125 SX 2014 ART.-NR.: 3CM081521NEN

36 CONTENT 125 SX 2014 ENGINE CASE CLUTCH COVER CYLINDER, CYLINDER HEAD CRANKSHAFT, PISTON REED VALVE CASE CARBURETOR CLUTCH TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT KICK STARTER SHIFTING MECHANISM COOLING SYSTEM ENGINE // 1

37 CONTENT 125 SX 2014 EXHAUST CONTROL IGNITION SYSTEM All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. ENGINE // 2

38 ENGINE CASE 125 SX ENGINE CASE KPL IGNITION COVER KICKSTART DOWEL BUSHING 13,8X11X DOWEL 9,8X7X OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, ENGINE CASE GASKET 0,5MM ' HH COLLAR SCREW M6X50 TX HH COLLAR SCREW M6X55 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X60 TX HH COLLAR SCREW M6X25 TX OIL GUARD GROMMET 25X31 ' GASKET KIT C ENGINE // 3

39 CLUTCH COVER 125 SX CLUTCH COVER CPL. 125/ PLUG DIN0910-M 10X COPPER GASKET DIN X14X HH COLLAR SCREW M6X50 TX HH COLLAR SCREW M6X12 TX CU-SEAL RING DIN7603-6X10X O-RING 19,00X3,00 NBR OIL FILLER CAP M24x3 WITH O-R O-RING 16,00X3,00 NBR CLUTCH COVER GASKET 0,5MM CLUTCH OUTSIDE COVER CLUTCH OUTS.COVER GASKET 1MM HH COLLAR SCREW M6X40 TX HH COLLAR SCREW M6X35 TX HH COLLAR SCREW M6X30 TX WATER PUMP COVER 125/200 ' DOWEL 9,8 X 7 X C ENGINE // 4

40 CYLINDER, CYLINDER HEAD 125 SX INTERMEDIATE FLANGE CYLINDER+PISTON CPL CYLINDERHEAD 125 SX/EXC STUD DIN0835-M 8X O-RING 62,00X2,00 VITON CU-SEAL RING DIN7603-7,3X12X O-RING 12X2 VITON GREEN CYLINDER BASE GASKET 0,20MM x CYLINDER BASE GASKET 0,25MM x CYLINDER BASE GASKET 0,40MM x CYLINDER BASE GASKET 0,50MM x CYLINDER BASE GASKET 0,75MM x O-RING 86X2 VITON75SHORE GREEN HH COLLAR SCREW M 5X20 WS= HH COLLAR NUT M 8 WS= * INTERMEDIATE FLANGE GASKET RETAINING PLATE HH COLLAR SCREW M6X10 TX CU-SEAL RING DIN7603-6X10X CYL. HEAD BOLT M 7X30 WS= CYLINDER GASKET SET 125/ x C ENGINE // 5

41 CRANKSHAFT, PISTON 125 SX * I PISTON I CPL. 125 I 1 8* II PISTON I CPL. 125 II x SPACER BUSHING 12MM CON.ROD REPAIR KIT 125' CRANKSHAFT CPL. 125 SX LOCKING RING VSK COLLAR NUT M12X1 R/S WOODRUFF KEY DIN6888-3X5X WOODRUFF KEY 5X6,5 HARDED PRIM. PINION 23-T 125/200' LOCKING RING VSK HEXAGON NUT M 16 X 1,5 - L/S TRAPEZOID RING x PISTON PIN 15X45, NEEDLE BEARING KBK 15X19X SHAFT SEAL RING 25X35X7 BTSL SHAFT SEAL RING 32X45X6,5 BT WIRE LOCK RING 15X O-RING 25,00X2,00 NBR BALL BEARING 6305 JR2 CS CYL.ROLLER BEAR.NJ206 ET2XCS CRANKSHAFT REP. KIT x C ENGINE // 6

42 REED VALVE CASE 125 SX * REED VALVE ASSY CPL. 1 2* RED VALVE-SET GASKET REED V.PLATE V-FORCE * GASKET SUPPORTING PLATE 1 5* EJOT DELTA PT SCREW 30X6 4 6* EJOT DELTA PT SCREW 35X25 2 7* EJOT DELTA PT SCREW 30X SPRING WASHER DIN0137-B HH COLLAR SCREW M6X25 TX CLAMP 52/12 GEMI INTAKE FLANGE C ENGINE // 7

43 CARBURETOR 125 SX CARBUR. KEIHIN PWK 38S AG IDLE JET 38 KEIHIN x IDLE JET 40 KEIHIN x IDLE JET 42 KEIHIN x IDLE JET 45 KEIHIN x IDLE JET 48 KEIHIN x IDLE JET 50 KEIHIN x IDLE JET 52 KEIHIN x IDLE JET 55 KEIHIN x ARM PIN FLOAT FLOAT CPL GASKET FLOAT CHAMBER FLOAT CHAMBER PWK38-S AG RETAINING PLATE FOR BLEEDER STARTER JET 85 KEIHIN HH COLLAR SCREW M 4X16 WS= SPRING FOR ADJUSTMENT SCREW ADJUSTMENT SCREW SPRING ADJUSTMENT SCREW M FLOAT NEEDLE CLAMP MAIN JET 170 KEIHIN x MAIN JET 172 KEIHIN x MAIN JET 175 KEIHIN x MAIN JET 178 KEIHIN x MAIN JET 180 KEIHIN x MAIN JET 182 KEIHIN x MAIN JET 185 KEIHIN x MAIN JET 188 KEIHIN x MAIN JET 190 KEIHIN x MAIN JET 192 KEIHIN x MAIN JET 195 KEIHIN x MAIN JET 198 KEIHIN x MAIN JET 200 KEIHIN x MAIN JET GR. 202 KEIHIN x MAIN JET 205 KEIHIN x MAIN JET 208 KEIHIN x C ENGINE // 8

44 CARBURETOR 125 SX MAIN JET 210 KEIHIN x MAIN JET 212 KEIHIN x MAIN JET 215 KEIHIN x SPECIAL-AH-SCREW M 4X CARBURETOR COVER PWK 38S AG GASKET FOR CARBURETOR COVER CLIP FOR JET NEEDLE SLIDING SPRING SPRING CAP NIPPLE 1 34* JET NEEDLE NOZ E KEIHIN x JET NEEDLE NOZ F KEIHIN x JET NEEDLE NOZ G KEIHIN x JET NEEDLE NOZ H KEIHIN x JET NEEDLE NOZ I KEIHIN x JET NEEDLE NOZ J KEIHIN x JET NEEDLE NOZ K KEIHIN x THROTTLE VALVE 7 FOR 38 PJ ' STARTER PISTON CPL CLAMP 6 MM PVC-HOSE 4X6MM x PVC-HOSE 3X5MM x PLUG M 18X O-RING 18,00X2,30 NBR WASHER ADJUSTING SCREW O-RING ADJUSTING SCREW C ENGINE // 9

45 CLUTCH 125 SX OUTER CLUTCH HUB '98 WITHOUT PRIMARY PINION INNER CLUTCH HUB 125/200' PRESSURE PLATE 125/200' INTERMEDI. DISC STEEL 1,5MM' INTERMEDIATE DISC 1,5MM LINING DISC 3,0MM INNER RING 20X26X25,9 ' SHEET METAL LOCK 1,5MM ' HEXAGON NUT DIN0936-M18X1,5 R STOP DISK 20X39,6X3 ' PRIM. PINION 23-T 125/200' CLUTCH KIT 125 SX/EXC WASHER 6,2X18X PUSH ROD L= / PRESSURE PIECE ' CYLINDER CPL. 125/200' HOLLOW SCREW CPL. M 10X1 ' CLUTCH RELEASE GASKET 0,3MM x CLUTCH RELEASE GASKET 0,5MM x CLUTCH RELEASE GASKET 0,75MM x BALL DIN CU-SEAL RING DIN X16X PISTON W. O-RING 125/ HH COLLAR SCREW M6X40 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X25 TX VENT INJEKTION HYDR. CLUTCH CLUTCH SPRING 2,3X39,5 125' NEEDLE BEARING K26X30X22ZW.KSE AXIAL NEEDLE BEARING AXK AXIAL WASHER AS X26X AXIAL WASHER 12,5X25,8X1,5 x CIRCLIP DIN7993-RW C ENGINE // 10

46 TRANSMISSION I - MAIN SHAFT 125 SX MAIN SHAFT CPL. 13-T ' IDLE GEAR 5.G. 5S19H SX SLIDING GEAR 3./4. G. SX 06 "3S17H"-"4S20H" IDLE GEAR 6TH G. 6S22H SX SOLID GEAR 2ND G.15-T"2S15" IDLER GEAR BUSH. 22X25X11,1 A GROOVED BALL B C4 J BALL BEARING 6004 TN9 C STOP DISC 22,2X27,8X1 A STOP DISC 17,2X26X1 B STOP DISK 22,2X27,8X LOCK RING 22X1, C ENGINE // 11

47 TRANSMISSION II - COUNTERSHAFT 125 SX COUNTER SHAFT 125/200 ' IDLE G.3RD G.28-T "3S28H" IDLE GEAR 4TH G. 4S28 SX SLIDING GEAR 6TH G. 6S24 SX IDLER G. 2ND G. 30-T "2S30"' IDLER GEAR 1.G 32-T SLIDING GEAR 5TH G.5S23H SX IDLER GEAR BUSHING 17X20X9,7 B IDLER GEAR BUSHING 22X25X8,1 C IDLER GEAR BUSHING 25X28X9,7 D LOCK RING DIN X1,64SD FRONT SPROCKET 13-T FRONT SPROCKET 14-T x BALL BEARING 6003 TN9 C BALL BEARING 6205 C3 NTN STOP RING SHAFT SEAL RING 32X45X7 BSLNBR SPACER BUSHING 12MM O-RING 23,00X2,00 NBR STOP DISC 22,2X27,8X1 A STOP DISC 17,2X26X1 B STOP DISK 22,2X28X1 C STOP DISC 25,2X32X STOP DISC 22,2X30X2, LOCK RING 22X1, LOCK RING 25X1, COUNTER SHAFT REP.KIT x C ENGINE // 12

48 KICK STARTER 125 SX STOP DISK 17,2X24X CIRCLIP DIN X THRUST WASHER DIN X22X SPACER BUSHING 16X23X26X6, HH COLLAR SCREW M8X20 TX HH COLLAR SCREW M6X16 TX STOP DISC 17,2X26X1 B KICKSTARTER SHAFT 125/200' KICKSTART.GEAR 26-T 125/200' KICKSTARTER RATCHET INTERMEDIATE GEAR 27-T KICKSTARTER SPRING 2,6MM ' DRIVING HUB 125/200' SPRING 1,4MM ' STOP MET.SHEET 4MM 125/200' KICK STARTER CPL SHAFT SEAL RING 17X28X7 B WASHER 8,2X22X4,5 ' C ENGINE // 13

49 SHIFTING MECHANISM 125 SX SHIFTING FORK 5TH/6TH GEAR SHIFTING FORK 2ND/4TH GEAR SHIFTING FORK 1ST/3RD GEAR SHIFTING SHAFT CPL SPRING FOR RATCHET 0,5X11, RATCHET SUPPORT 125/200' STOP DISK 8,2X26X0, BUSHING 6X8X12X4, SHIFTING RATCHET 125/200' PRESSURE END PAD 4,1X5,6X8, SHIFTING DRUM LOCATING DRUM 125/200' RETURN SPRING 3MM SPECIAL SCREW M8X21,5 WS= SHIFTING GATE 3MM 125/200' NEEDLE ROLLER ZRB 6X SHIFTING ROD DRIVE 11,8X67, SHIFT. ROD DRIVE END 11,8X94, LOCATING LEVER SPRING 2,5MM' LOCATING LEVER CPL BALL BEARING 6000 RS1 C BALL BEARING C FLAT H.SCEW DIN7991-M5X LOCK RING DIN X1, SPRING WASHER 12,2X25X0, NEEDLE ROL.DIN5402 NRB 4X9, NEEDLE BEAR.HK X20X STOP DISK 14,3X20X LOCK WASHER DIN X STOP DISK 14,2X22X1, SHAFT SEAL RING 14X24X6 B 1 40* S HH COLLAR SCREW M6X16 ISA PAIR OF WASHERS M 6 NORDLOCK HH COLLAR SCREW M6X16 TX WASHER DIN0125-A 8, WASHER DIN7349-5X15X HH COLLAR SCREW M5X20 TX STEEL WASHER 6,4X17X C ENGINE // 14

50 SHIFTING MECHANISM 125 SX SLEEVE FOR LOCKING LEVER SHIFT LEVER CPL. 2-STROKE SHIFTING LEVER SPRING BOLT 6X25 FOR SHIFT LEVER STEP PLATE FOR SHIFT LEVER C ENGINE // 15

51 COOLING SYSTEM 125 SX * RADIATOR L/S "15562U" * RADIATOR R/S "15620U" RADIATOR CAP SMALL 1,8 BAR Y-CONNECTOR CPL HOSE CLAMP GEMI HOSE CLAMP NORMA 12/ CLAMP YDNAC 10096F (9,6MM) ANGLE PIECE ' PVC-HOSE 6X9 x RADIATOR HOSE 18X25 PER METRE x RADIATOR HOSE 18X25 125/200' PREFORMED HOSE RADIATOR PROTECTION BLACK HOSE CONNECTOR L=172, RUBBER SLEEVE D=12MM WASHER FOR RADIATOR COLLAR SCREW M6X12 TX RADIATOR KIT x C ENGINE // 16

52 EXHAUST CONTROL 125 SX STOP DISK 14,2X22X1, SIDE COVER R/S GASKET SIDE COVER R/S SIDE COVER LEFT GASKET SIDE COVER L/S ANGLE PIEC 90 DEGREE M10X O-RING 8,00X2,00 NBR HH COLLAR SCREW M 5X12 WS= NEEDLE ROL. DIN5402 NRB 5X15, TUBE RUBBER 6X9 DVOH 200MM CU-SEAL RING DIN X32X WASHER 5,2 X 12 X HH COLLAR SCREW M6X10 TX ECCENTRIC FOR CRANKBOLT CRANK BOLT F.CONTROL FL.125' CONTROL FLAP 125 CPL AXLE FOR CONTRIL FLAP CU-SEAL RING DIN7603-6X10X CIRCLIP DIN X WASHER DIN2093-8,2X16X0, SPACER BUSHING 8X12X2, BALL BEARING 608 RS C O-RINGSTRING 4MM NBR 70 PER/M O-RING 16,00X3,00 NBR SHEET METAL GUIDE 3MM 125' CLOSING COVER ' CLOSING COVER GASKET 1MM CENTRIFUGAL TIMER CPL. 125' BUSHING HOLDER M 26X1 ' CLOSING NUT M 26X1 WS= CONTROL LEVER 125/200' CONTROL SHAFT M 6 WS=10 ' CONTROL SHAFT CPL.L/S CONTROL SHAFT CPL.R/S HH COLLAR SCREW M6X12 TX HH COLLAR SCREW M5X12 TX LEVER F. CONTROL SEGMENT ' CONTROL SHAFT SEGMENT 125' C ENGINE // 17

53 EXHAUST CONTROL 125 SX DRIVE WHEEL 26-T 125/200' BUSHING SUPPORT WATER PUMP ' ROLLER GUIDE 5X6,1X8X4 ' SHAFT SEAL RING 8X24X7 A DUO BALL BEARING 6000/C O-RING 49,00X2,50 NBR WATER PUMP SHAFT WATER PUMP WHEEL LOCK METAL SHEET 2MM ' WATER PUMP REP. KIT SX x C ENGINE // 18

54 IGNITION SYSTEM 125 SX FLYWHEEL KOKUSAN 2K-1/2K-4 ' STATOR KOKUSAN 2K SPARK PLUG CAP NGK REINFORC SEALING CUP FOR SPARK PLUG SPARK PLUG BR9ECMVX IGNITIONCOIL "IG5128" CDI UNIT 125 SX WIRING HARNESS FOR CDI 2-ST RUBBER GROMMET 16X10,8X EJOT DELTA PT SCREW 45X12-Z ELECTRIC CASE HH COLLAR SCREW M5X16 TX HH COLLAR SCREW M6X16 TX C ENGINE // 19

55 NOTES 125 SX 2014

56 3CM081521NEN 3CM081521NEN Art. Nr.: 3CM081521NEN 15. Mai 2013 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria