SPAREPARTSCATALOG: // CHASSIS 500 EXC EU 2014 ART.-NR.: 3CFF8503N9EN

Transcription

1 SPAREPARTSCATALOG: // CHASSIS ART.-NR.: 3CFF8503N9EN

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3 CONTENT FRONT FORK, TRIPLE CLAMP FRONT FORK DISASSEMBLED 4 SIDE / CENTER STAND HANDLEBAR, CONTROLS 5 SHOCK ABSORBER 0 EXHAUST SYSTEM 7 SHOCK ABSORBER DISASSEMBLED AIR FILTER 5 FRAME SWING ARM 2 TANK, SEAT, COVER FUEL PUMP 7 8 CHASSIS //

4 CONTENT MASK, FENDERS DECAL 9 WIRING HARNESS FRONT WHEEL 20 HAND BRAKE CYLINDER 23 BRAKE CALIPER REAR 2 REAR BRAKE CONTROL 24 LIGHTING SYSTEM 27 REAR WHEEL BRAKE CALIPER FRONT 25 INSTRUMENTS / LOCK SYSTEM ACCESSORIES KIT CHASSIS // 2

5 CONTENT WP SHIMS FOR SETTING 3 All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. CHASSIS // 3

6 FRONT FORK, TRIPLE CLAMP 487L690 GABEL WP 450/500 EXC/XC-W HH COLLAR SCREW M8X25 TX HH COLLAR SCREW M8X30 TX HH COLLAR SCREW M8X35 TX S AH-COLLAR SCREW M0X35 ISA O-RING 25X3,55 NBR * SCREW F. PLASTIC K60X20AL SW6 2 32* BOTTOM TRIPLE CLAMP CPL TOP TRIPLE CLAMP X=20MM STEER.HEAD SCREW M20X,5 WS= HANDLEBAR CLAMP 28MM HANDLEB.SUPP. D=28MM H=32MM 05 x HANDLEB.SUPP. D=28MM H=37MM HANDLEB.SUPP. D=28MM H=42MM 05 x TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP CLAMP F. SPEED. CABLE D=6MM STEERING HEAD COVER SPECIAL SCREW M6X2,5 WS=8 6 92* FORK PROTECT. L/S+R/S WHITE HANDLEBAR SUPPORT KIT D28/H37 x STEARING HEAD REP. KIT 06-3 x FORK PROTECTION RING C47800 CHASSIS // 4

7 FRONT FORK DISASSEMBLED S ADJUSTING KNOB + SCREW VENT SCREW M4X O-RING NBR 3X, O-RING NBR 45X OUTER TUBE L577 D54/60MM 2L FORK PROTECTION RING GUIDING BUSH 48X52X2 R SUPPORT RING 50 X 57,6 X, OIL SEAL RING D48 SKF LOCK WASHER SB DUST SEAL DL D48 SKF GUIDING BUSH 47X49X20 R S HYDR.STOP L=200 D=3,9 CPL ADJUSTING TUBE L= PISTON ROD D=2 L=554 ALU ADJUSTER NEEDLE O-RING 2X,5 NBR REBOUND SPRING C=4N/MM WASHER 32X42X2, S SPRING 3,8N/MM SET D=4,9MM x S SPRING 4,0N/MM SET D=5,0MM x S SPRING 4,2N/MM SET D=5,0MM x S SPRING 4,4N/MM SET D=5,MM x S SPRING 4,6N/MM SET x INTERM. RING 26,2 X 43 X GUIDING BUSH REBOUND SPRING S SCREW SLEEVE M27X0, O-RING 6X,2 NBR REBOUND SPRING L=32 C= PISTON ROD REBOUND SHUTTLE VALVE SPRING C=0, PISTON RING 5XX PISTON REBOUND SX NUT M6X0,5 REBOUND ADAPTER SLEEVE D23/D PIPE D23/L O-RING NBR 46 X SA AXLE CLAMP L/S + TUBE CPL C CHASSIS // 5

8 FRONT FORK DISASSEMBLED S AXLE CLAMP R/S + TUBE CPL HH COLLAR SCREW M8X25 TX CHECK VALVE NUT M6X0,5 D= SPRING CHECK VALVE D=0, S TAP COMPRESSION CPL PISTON COMPRESSION D=27, O-RING NBR 2X O-RING NBR 24X COPPER WASHER 29,5X33,5X RUBBER CAP D=35MM S FORK OIL SAE4 5L S2 PRE-LOAD ADJ. M5X, SPACER 42X26,5X0 x SPACER 42X26,5X5 x SPACER 42X26,5X2,5 x SPACER 42X26,5X,5 x 98 T5 SILICONE GREASE F. DUST STRI 99 R4020 SXS SERVICE KIT C CHASSIS // 6

9 HANDLEBAR, CONTROLS HANDLEBAR D=28MM BAR PAD CPL ADAPTER FOR FLASHER SWITCH ' STARTER BUTTON GREY CYL.HEAD SCREW DIN0084-M 4X22A FLAT HEAD SCREW DIN7985-M 4X HEXAGON NUT DIN0934-M FLASHER SWITCH CEV ' H.LIGHT SWITCH CEV 2/4TAKT ' THROTTLE GRIP CPL GRIP SET CABLE TIE 40/2,5MM BLACK x CABLE TIE 200/3,6MM BLACK x 20* HANDGUARDS CPL. L+R ORANGE 30* MASTER CYLINDER CPL CLUTCH LEVER CPL. BREMBO REP. KIT PISTON 06 33* COVER HYD. CLUTCH CPL VALVE BOLT KPL BRAKE FLUID DOT5. 0,25L PROTECTION CAP LEVER SCREW CPL PUSH ROD CPL CLAMP FOR MIRROR ' REAR MIRROR L/S REAR MIRROR R/S MIRROR L/S 98 x MIRROR R/S 98 x SUPPORT FOR MIRROR LC4 '98 x CLAMP CPL CLUTCH PIPE THROTTLE CABLE 4T C CHASSIS // 7

10 FRAME * BE FRAME "78N" ANTHRACITE SUB FRAME SX 3* SUB FRAME APPLICATION LEFT 4* SUB FRAME APPLICATION RIGHT 5* REINFORCING BRACKET STEERING HEAD LOCK TANK REST RUBBER SPECIAL SCREW M8X26 WS= HEXAGON NUT DIN0934-M WASHER 8,5X8X INOX 6 2* CYLINDER HEAD SCREW S FLAT HEAD SCREW M. ISA45 M8X HH COLLAR SCREW M 8X44 WS BLIND PLUG-IN NUT M5 WN 22A CABLE TIE 300/4,8MM BLACK CABLE TIE 40/2,5MM BLACK x COU.SUNK SCR. AH ISO7380 M5X BUSH F. FRAME PROTECTION PLASTIC CAP SFL SELF LOCKING NUT M SELF LOCKING NUT M0 CU WS= HH COLLAR SCREW M8X30 TX HH COLLAR SCREW M6X35 TX WASHER DIN025-A 6, FOOTREST L/S FOOTREST R/S BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN025-A0, PIN DIN0094-3,2X25 STEEL FOOTREST L/S + R/S CPL ANGLE PIECE ' PVC-HOSE 7X0 PER METER x CHAIN GUARD 450/500 EXC CHAIN SLIDING PIECE BELOW BLIND RIVET NUT EM6-60LF/HX x PLASTIC FRAME PROTECTION SET C CHASSIS // 8

11 FRAME CHAIN SLIDING KIT BELOW CPL SPROCKET COVER KIT x C CHASSIS // 9

12 SIDE / CENTER STAND SIDE STAND CPL SCREW M5X4 TORX SPRING BRACKET F. SIDE ST SIDE STAND BUSHING EXC USA O-RING 8,00X2,00 NBR SPACER BUSH. SPRING BRACKET SIDE STAND SPRING EYE MOVEABLE ONLY FOR EXC SIDE STAND STOP SCREW M0X S COUNTER-SUNK SCREW ISA45 M8X26 ONLY FOR S FLAT HEAD SCREW M. ISA45 M8X O-RING 2,00X2,00 NBR WASHER F. SIDE STAND 2,2X29, O-RING 2,5X,5 NBR SIDE STAND BUSHING EXC-EU SIDE STAND SPRING 08 ONLY FOR XC % STAND BASE RUBBER L=45MM C CHASSIS // 0

13 SHOCK ABSORBER S HH COLLAR SCREW M2X50 TX L690 MONOSH. 508 PDS 450/500 EXC C CHASSIS //

14 SHOCK ABSORBER DISASSEMBLED SA2 MONOSHOCK UPPER PART CPL S0 DCC-COMPR.DAMP.CONTROL CPL ADAPTOR BUSH KGW 2X R202 REP. KIT BEAR./SEAL UP O-RING 27X,5 VITON BLEED PLUG R / WP CAUTION (PDS KTM) O-RING NBR 5,28X, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" ADJUSTING NUT PLASTIC TENSIONING RING D64 H %ALLENHEAD SCREW M5 L=20 STAIN SPACER RING SPRING 6,3X78X SPACER RING FOR SPRING S SPRING N/MM ORANGE x S SPRING N/MM ORANGE x S SPRING N/MM ORANGE x S SPRING N/MM ORANGE x S SPRING N/MM x CIRCLIP 58,2X S SPRING RET. D=80 W. O-RING O-RING VITON 66,27X3, PISTON ROD NUT M20X O-RING VITON 44,7X, PISTON RING PISTON D= SUPPORT D20 M20X L5,3 PDS REBOUND DISC D PISTON 6+6X7/4, S ADAPTOR CPL. D=50 H= STEEL DISC 8X,5X43,7X REBOUND RUBBER SHIM D29,75 X D9 X T0, S SEAL D8X30X O-RING 4X DU-BUSH 8X20X DUST SEAL C CHASSIS // 2

15 SHOCK ABSORBER DISASSEMBLED CIRCLIP 53X, RESERVOIR CAP D=50 H= BUMP RUBBER D58 D7 H SA4 SHOCK ABS. LOWER PART CPL THREADED BUSH M2 PDS STEEL BALL D=3MM SPRING D=2,9 L=7, O-RING NBR 4X, S ADJUSTING SCREW REBOUND TRAVEL S SHOCK ABSORBER FLUID 5 LT 99 R205 REPAIR KIT 508 PDS C CHASSIS // 3

16 SWING ARM SWINGARM PDS XC-W CHAIN SLID.GUARD PDS BUSHING F. CHAIN SLIDING PR EJOT SPIRAL SCREW SF M5X0-K BRAKE HOSE GUIDE LOWER SPECIAL SCREW M6X3 WS= BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BEARING SLEEVE 7X22X38, NEEDLEBEAR HK222V 22/28/2 MB STOP DISK 22,2X3,7X 2 4* CHAIN GUIDE EXC SPECIAL SCREW M6X9 WS= HH COLLAR SCREW M6X50 TX INSERTION NUT F. CHAIN GUIDE PIVOT BEARING+BUSH. PDS ' CHAINGUARD SELF LOCKING NUT M SCREW FOR PLASTIC K60X20 SW WASHER DIN902-A 6, SWINGARM BOLT M6X, SELF LOCK.NUT M6X,5 WS= CLOSING COVER CHAIN SLIDING GUARD KIT -4 x PRESS IN NUT M6 STEEL ZINC CHAIN PROTECTION KIT EXC 2-3 x CHAIN GUIDE KIT x SWINGARM-REPAIR KIT 05-2 x C CHASSIS // 4

17 EXHAUST SYSTEM POS PARTNUMBER C PARTNAME SILENCER EXC THERMAL PROTECTION FOIL 07 THERMAL PROTECTION FOIL SILENCER HOUSING EXC CONNECTING CAP BUSHING 7.5x2x28x8.3 SPRING WASHER DIN037-B 6 BUSHING 7.5x2x20x8.2 DAMP. COMPON. BLACK O-RING 74,00X,50 FKM 75SH HH COLLAR SCREW M6X30 TX30 TEN.SPRING L=62MM EY.MOVEABLE TEN.SPRING L=75MM EY.MOVEABLE SCREW TORX M5X0 SILENCER CAP WITH INSERT THROTTLE ELEMENT CPL. EXC 07 SIL. ELEMENT EXC-F 07 STUFFING YARN REAR STUFFING YARN 430G EXHAUST PIPE EXC W. LAMBDA LAMBDA SENSOR 07 HH COLLAR SCREW M8X25 TX40 BUSHING FOR EXHAUST SUPPORT 03 PLUG SCREW M2X,25 WS7 PLUG IN CAT 202 DUMMY RIVET 4,0X2 ALU EXHAUST PARTS KIT 2-3 PIECE x x CHASSIS // 5

18 AIR FILTER * D AIRFIL.BOX COV. R/S PDS EXC 4 WITH DECAL COLLAR BUSH. F.REAR FENDER * D AIRFIL.BOX COV. L/S PDS EXC 4 WITH DECAL FILTER BOX CPL. WHITE HH COLLAR SCREW M6X20 TX QUICK RELEASE-NIPPLE BLIND RIVET 3,3X9,7 GROOVED QUICK RELEASE-SPRING HANGER FENDER FOR FILTER BOX * AIR BOX CLIP AIR FILTER FILTER CARRIER FILTER SUPPORT CPL FILTER SUPPORT BUSH FASTEN. DEVICE FILTER S. SX THROTTLE VALVE CAP THROTTLE VALVE THROTTLE VALVE CAP FILTER AIRBOXG RUBBER 450 EFI HOSE CLAMP 45-65MM EJOT PT SCREW K60X20 ALU WS= BUSHING F. CHAIN SLIDING PR SPLASH PROTECTOR KIT SX/EXC x C CHASSIS // 6

19 TANK, SEAT, COVER FUELTANK CPL. 9L EFI EXC SCREW SEAT FASTENING D=6X23/8 8* X4 TANK PLUG CPL PVC-HOSE 5,6X0X270MM TANK ROLLER 2X26X2 ' SCREW F. PLASTIC K60X20AL SW ANGLE PIEC 90 DEGREE M0X 02 35* SEAT SEAT COVER 50* D SPOILER KIT EXC 204 WITH DECAL BUSH FOR SPOILER 6XX6X5 MM HH COLLAR SCREW M6X20 TX COLLAR SCREW M6X3 ISA C CHASSIS // 7

20 FUEL PUMP GASKET KIT FILTER KIT FUEL PUMP CPL. EXC NUT F. FUEL PUMP M FUEL CONNECTOR M VARIABLE ONE-EAR CLAMP 5,7MM FUEL HOSE TANK O-RING VITON F. PLUG CPC FUEL HOSE PREFORMED DKK CLUTCH CPC BLACK CONNECTOR FUEL PUMP FUEL FILTER EJOT PT SCREW K60X25-Z SW C CHASSIS // 8

21 MASK, FENDERS START NUMBER PLATE CPL. WHITE 2* HEAD LIGHT MASK WHITE BRAKE HOSE GUIDE BLACK EJOT PT SCREW K60X20 ALU WS= HH COLLAR SCREW M6X0 TX30 6* HH COLLAR SCREW M6X20 TX30 2 7* BRAKE HOSE GUIDE WHITE SCREW FOR PLASTIC K50X8 T20 3 0* FRONT FENDER ORANGE 3 * HH COLLAR SCREW M6X6 TX WASHER DIN025-A 6,4 3* MASK RUBBER COLLAR BUSH. F.REAR FENDER REAR PART ORANGE COLLAR NUT M2X/WS7 H=5MM BUSHING FOR SEAT FASTENING HH COLLAR SCREW M6X25 TX REFLECTOR YELLOW '99 ONLY FOR USA/AUS NUMBER PLATE CARRIER TOP NUMB.PLATE CARRIER BOTTOM 33* SCREW FOR PLASTIC K60X20 SW SPECIAL SCREW T60 6X30 WS= REFLECTOR RED LC4 ' C CHASSIS // 9

22 DECAL * DECAL HEADLIGHT MASK EXC 4 2* STICKER SET REAR PART 500 EXC C CHASSIS // 20

23 FRONT WHEEL FRONT WHEEL CPL.,6X2EXCEL FRONT WHEEL HUB CPL BEA.SPACERTUBE 35X2 L=79, GR.BALL BEAR.6906 DDU2CG23S6NM FRONT WHEEL REP. KIT SHAFT SEAL RING 35X47X7 TC SPACER BUSHING F. FR. WHEEL SPOKE M4,5X226-2" BLACK SPOKE NIPPLE M4,5 AL RIM FRONT,6"X2" EXCEL AL RIM BAND 2" SPOKE KIT FRONT "2" BLACK x RIM LOCK,60" NUT FOR WHEEL HOLDER BRAKE DISC FRONT SPECIAL SCREW M6X3 WS= WHEEL SPIN.FR. D=26 M24x, SPINDLE SCREW M24X,5 WS= PLUG BUSHING WS= PLUG FOR RIM x AUXILIARY SCREW FRONT C CHASSIS // 2

24 REAR WHEEL REAR WHEEL CPL. 2,5X8"EXC REAR WHEEL HUB CPL BUSHING SPACER TUBE 2,5MM GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X, SHAFT SEAL RING 32X47X7 BSL BUSHING FOR HUB SPOKE M4,5X93-8" BLACK SPOKE NIPPLE M4,5 AL REAR RIM 2,5"X8"EX. AL BRAKE DISC REAR SPECIAL SCREW M6X3 WS= RIM BAND 8" AND 9" REAR WHEEL REP. KIT x REAR SPROCKET 38-T x REAR SPROCKET 40-T x REAR SPROCKET 42-T x REAR SPROCKET 45-T x REAR SPROCKET 48-T x REAR SPROCKET 49-T x REAR SPROCKET 50-T REAR SPROCKET 5-T x REAR SPROCKET 52-T x S COUNTER-SUNK SCREW ISA45 M8X HEXAGON NUT DIN EN66 M8 SW CHAIN DID 8 ROLLS CONNECTING LINK F RIM LOCK 2,5" NUT FOR WHEEL HOLDER PLUG FOR RIM x COVERING CAP SFL6 x WHEEL SPINDLE RE. CPL.265MM CHAIN TENSIONER R/S SCREW M0X,25X50 WS= HH COLLAR NUT M0X,25 WS= HEXAGON NUT M20X,5 ' DRIVETRAIN KIT EXC/XC 4T/50T x SPOKE KIT REAR 8" BLACK x C CHASSIS // 22

25 WIRING HARNESS * WIRING HARN.EFI VMT. EU/AUS 4 2* WIRING HARNESS LIGHT CPL. EU VOLTAGE REGULATOR CABLE TIE 40/2,5MM BLACK x CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x CABLE GUIDE WIRING HOLDER 6MM FLASHER UNIT BRACKET FOR FLASHER RELAY COLLAR SCREW M6X2 TX BULB 2V 2,3W (W2X4,6D) DUMMY PLUG AN 4-PIN GROUND CABLE D=6MM L=40MM ' CONTACT WASHER M6 VSV-K EJOT SPIRAL SCREW SF M5X0-K SELF LOCK. NUT DIN0985-M PROTECTION CAP F. STARTER ENG STARTERCABLE 700 MM ' STARTER RELAY 2V ' FUSE 20 A RELAY CMA-R-2V-H WIRING HARNESS BATTERY DUKE' BATTERY 2V 4AH YTX5L-BS RUBBER L=45MM BATTERY CASE SCREW FOR PLASTIC K60X20 SW AH OVAL SCREW ISO 7380 M 6X DC HORN 2V HORN BRACKET EXC WASHER DIN025-A 5, HEXAGON NUT DIN0934-M 5 39* ECU SPLASH PROTECT. 40* SCREW FOR PLASTIC K50X8 T C4780 CHASSIS // 23

26 HAND BRAKE CYLINDER * HAND BREAK CYLIND. CPL. EXC 4 9* HAND BRAKE CYL. COVER 0* REPAIR KIT PISTON EXC CLAMP CPL. NATURE HH COLLAR SCREW M6X25 TX30 2 5* LEVER SCREW 20* HAND BRAKE LEVER +SPRING SX 4 SX WITH SPRING, EXC WITHOUT SP 2* PUSH ROD CPL. EXC * PROTECTION CAP HAND BRAKE CYL. 24* BREAK LIGHT SWITCH FRONT CLAMP FOR MIRROR ' BRAKEHO. FRONT 300MM HOLLOW SCREW BLACK M0XX COPPER GASKET DIN7603-0X4X VALVE BRAKE FLUID DOT5. 0,25L C CHASSIS // 24

27 REAR BRAKE CONTROL REAR BRAKE CYLINDER CPL.SX REAR BRAKE CYL. COVER CPL FOOT-BRAKE CYL. GASKET SX BRAKE LIGHT SWITCH REAR ' BRAKE HOSE REAR 655MM COPPER GASKET DIN7603-0X4X FOOT BRAKE LEVER CPL STEP PLATE FOR BRAKE LEVER HH COLLAR SCREW M5X2 TX RETURN SPRING FOR BRAKE LEVER HH COLLAR SCREW M6X20 TX PUSH ROD L=28MM HEXAGON NUT DIN0934-M SWIVEL HEAD KA S AH-COLLAR SCREW M0X40 ISA SPECIAL SCREW M8X26 WS= COLLAR NUT M8 WS= BALL BEARING SKF RS COLLAR NUT M0 WS= HH COLLAR SCREW M6X2 TX BRAKE FLUID DOT5. 0,25L C CHASSIS // 25

28 BRAKE CALIPER FRONT CALIPER NAT. WITHOUT PADS BRAKE CALIPER SUPPORT FRONT REP. KIT SEALS 24MM REP. KIT PISTON 24MM BOLT CPL RETAINING PLATE SET BREMBO 9* BRAKE PADS FRONT BLEEDER SCREW WITH CAP CUP SET SHORT S HH COLLAR SCREW M8X35 TX BRAKEHO. FRONT 300MM COPPER GASKET DIN7603-0X4X HOLLOW SCREW M0XX C CHASSIS // 26

29 BRAKE CALIPER REAR BRAKE CAL. RE. - WITHOUT PADS REPAIR KIT SEALING RINGS 26MM BOLT SET FOR BRAKE CALIPER BRAKE PAD SET REAR TOYO BRAKE PISTON 26MM RETAINING SPRING SET BRAKE CALIPER SUPPORT REAR CUP SET SHORT BRAKE HOSE REAR 655MM BLEEDER SCREW CPL COPPER GASKET DIN7603-0X4X C CHASSIS // 27

30 LIGHTING SYSTEM * HEAD LIGHT CPL * BULB HS 2V 35/35W WHITE 3* LAMP BRACKET CPL BULB 2V 5W (W2,X9,5D) PHIL SCREW FOR PLASTIC K50X8 T * REAR LIGHT LICENSE PLATE ILLUMINATION 07 26* FLASHER WIR. HARNESS SCREW FOR PLASTIC 50X8 T20 29* EJOT PT SCREW K60X25-Z SW FLASHER CPL. FR.L/S RE.R/S FLASHER CPL. FR.R/S RE.L/S BULB 2V 0W (BA5S) WASHER DIN025-A0, LOCK WASHER DIN6797-J0,5 ZI HH COLLAR NUT M0X,25 WS= FLASHER LENS L/S R/S C CHASSIS // 28

31 INSTRUMENTS / LOCK SYSTEM SPEEDOMETER KM/H F. 2" 2005 REPROGRAMMABLE: KM/H - MPH BATTERY COVER F. SPEEDOM BATTERY F. SPEEDOM. M.A.E SPEEDOMETER TOP PART CABLE FOR DIGITAL SPEEDOM CLAMP 5/7 MM MAGNET FOR DIGITAL SPEEDOM CIRCLIP DIN047-9X INOX SPEEDOMETER BRACKET EJOT DELTA PT SCREW 45X2-Z RUBBER GROMMET 6X0,8X RUBBER SLEEVE D=8MM OPEN HH COLLAR SCREW M6X25 TX FLASHER INDICAT.LIGHT GREEN'98 3* CABLE INDICATOR LIGHT H.BEAM INDICATOR LIGHT BLUE'98 33* INDICATOR LIGHT EFI+RES CPL CABLE SUPPORT 0/6MM STEERING HEAD LOCK C CHASSIS // 29

32 ACCESSORIES KIT AIR FILTER OIL 00ML PRINT LABEL 60X5 MM S FLAT HEAD SCREW M. ISA45 M8X HH COLLAR SCREW M5X2 TX DOCUMENTS BAG KTM BALLPOINT PEN ORANGE * CUSTOMER WELCOME LETTER DE/GB PP OFFROAD FOLDER REAR MIRROR L/S CLAMP FOR MIRROR ' REAR MIRROR R/S CONTACT WASHER M6 VSV-K REFLECTOR RED LC4 ' BATTERY 2V 4AH YTX5L-BS BAR PAD CPL PLASTIC FRAME PROTECTION SET PLUG SCREW M2X,25 WS FOOTREST L/S + R/S CPL SPARK PLUG SOCKET HANDGUARDS CPL. L+R ORANGE NUMB.PLATE CARRIER BOTTOM DUMMY PLUG AN 4-PIN WASH CAP SET ACCESSORIES FLASHER GB POWER WEAR FOLDER FRONT SPROCKET 3-T EN OWNERS MAN. 450/500 EXC/XCW TOOL KIT GRIP ORANGE B&F WRENCH SW=7/2/27/32 B&F T-WRENCH WS=6/8/0/TX45/SK4X SPOKE-SPANNER WS 7/ C CHASSIS // 30

33 WP SHIMS FOR SETTING WASHER 5X5X2 x SHIM 6X2X0, x SHIM 6X4X0, x SHIM 6X6X0, x SHIM 6X8X0, x SHIM 6X2X0,5 x SHIM 6X4X0,5 x SHIM 6X6X0,5 x SHIM 6X8X0,5 x SHIM 6X2X0,2 x SHIM 6X4X0,2 x SHIM 6X6X0,2 x SHIM 6X8X0,2 x * SHIM 6X20X0,20 x SHIM 6X2X0,25 x SHIM 6X4X0,25 x SHIM 6X6X0,25 x SHIM 6X8X0,25 x SHIM 6X8,5X0,0 x SHIM 6X9X0,0 x SHIM 6X9,5X0,0 x SHIM 6X9,5X0,5 x SHIM 6X8,5X0,20 x SHIM 6X9X0,20 x SHIM 6X9,5X0,20 x SHIM 6X0X0,3 x SHIM 6X9X0,3 x SHIM 6X9,5X0,3 x SHIM 6X8X0,4 x SHIM 6X8X0, DELTA x SHIM 6XX0, x SHIM 6XX0,3 x SHIM 6XX0,2 x SHIM 6X0X0,20 x SHIM 6X0X0, x SHIM 6X0X0,5 x SHIM 6XX0,5 x SHIM 6X8,0X0,30 x C CHASSIS // 3

34 WP SHIMS FOR SETTING SHIM 6X8,0X0,0 x SHIM 6X8X0,3 x SHIM 6XX0,25 x * SHIM 6X24X0,25 x SHIM 6X24X0, x SHIM 6X22X0, x SHIM 6X20X0, x SHIM 6X20X0,5 x SHIM 6X24X0,5 x SHIM 6X24X0, DELTA x SHIM 6X22X0, DELTA x BACKPLATE 6X0X0,25 x SHIM 6X3X0, x SHIM 6X5X0, x SHIM 6X7X0, x SHIM 6X9X0, x * SHIM 6X20X0,25 x SHIM 6X22X0,5 x * SHIM 6X22X0,25 x BACKPLATE 6X8,5X0,30 x SHIM 6X20X0, T/3H x SHIM 6X2X0, x SHIM 6X23X0, x * SHIM 6X2X0,3 x SHIM 6X7X0,5 x SHIM 6X28X0,0 x SHIM 6X26X0,0 x SHIM 6X28X0,5 x SHIM 6X26X0,5 x SHIM 8X8X0,4 x SHIM 8X8X0,0 x WASHER 8,4X6X0,8 x WASHER 8,2X5X x WASHER 8,2XX x SHIM 8X6X0, x SHIM 8XX0,2 x CHECK VALVE 8X20X0, x CHECK VALVE 8X24X0,4 x C CHASSIS // 32

35 WP SHIMS FOR SETTING CHECK VALVE 8X24X0, x CHECK VALVE 8X22X0, x SHIM 8X0X0,20 x SHIM 8X6X0,20 x SHIM 8X4X0,0 x CHECK VALVE 8XX0, x CHECK VALVE 8X2X0, x SHUTTLE VALVE 8X20X0,4 x SHIM 8X7X0,0 x SHIM 0X6X0,0 x SHIM 0X6X0,2 x SHIM 0X6X0,30 x SHIM 0X8X0,30 x SHIM 0X9X0,5 x SHIM 0X23X0,5 x SHIM 0X25X0,5 x SHIM 0X27X0,5 x SHIM 0X29X0,5 x SHIM 0X3X0,5 x SHIM 0X33X0,5 x SHIM 0X2X0,20 x SHIM 0X23X0,20 x SHIM 0X25X0,20 x SHIM 0X27X0,20 x SHIM 0X29X0,20 x SHIM 0X3X0,20 x SHIM 0X33X0,20 x SHIM 0X2X0,25 x SHIM 0X23X0,25 x SHIM 0X25X0,25 x SHIM 0X27X0,25 x SHIM 0X9X0,30 x SHIM 0X2X0,30 x WASHER 0X35X0,5 x * SHIM 0X29X0,25 x * SHIM 6X24X0,0 x SHIM D0XD22X2,5 x SHIM 2X24X0,20 x C CHASSIS // 33

36 WP SHIMS FOR SETTING SHIM 2X26X0,20 x SHIM 2X28X0,20 x SHIM 2X30X0,20 x SHIM 2X32X0,20 x SHIM 2X34X0,20 x SHIM 2X36X0,20 x SHIM 2X38X0,20 x SHIM 2X40X0,20 x SHIM 2X24X0,25 x SHIM 2X26X0,25 x SHIM 2X28X0,25 x SHIM 2X30X0,25 x SHIM 2X34X0,25 x SHIM 2X36X0,25 x SHIM 2X40X0,25 x SHIM 2X24X0,30 x SHIM 2X26X0,30 x SHIM 2X28X0,30 x SHIM 2X32X0,30 x SHIM 2X34X0,30 x SHIM 2X26X0,5 x SHIM 2X28X0,5 x SHIM 2X30X0,5 x SHIM 2X32X0,5 x SHIM 2X34X0,5 x SHIM 2X36X0,5 x SHIM 2X38X0,5 x SHIM 2X40X0,5 x SHIM 2X20X0,0 x SHIM 2X22X0,0 x SHIM 2X23X0,0 x SHIM 2X24X0,0 x SHIM 2X27X0,5 x SHIM 2X8X0,5 x SHIM 2X9X0,5 x SHIM 2X22X0,5 x BACKPLATE 2X6X0,30 x BACKPLATE 2X7X0,30 x C CHASSIS // 34

37 WP SHIMS FOR SETTING BACKPLATE 2X8X0,30 x SHIM 2X9X0,30 x BACKPLATE 2X2X0,30 x BACKPLATE 2X30X0,0 x SHIM 2X20X0,25 x SHIM 2X22X0,25 x SHIM 2X32X0,0 x SHIM 2X32X0,25 x * SHIM 2X24X0,5 x SHIM 2X20X0,30 x SHIM 4,5X35,4X,25 x * SHIM 6X23X0,20 x SHIM x BACKPLATE 6X20X0,0 x SHIM 6X2X0,0 x SHIM 6X2X0,25 x WASHER 6X2X x SHIM 6X22X0,0 x SHIM 6X22X0,20 x SHIM 6X23X0,30 x SHIM 6X24X0,30 x SHIM 5X25X0,25 x SHIM 6X25X0,30 x SHIM 6X26X0,0 x SHIM 6X26X0,5 x SHIM 6X26X0,20 x SHIM 6X26X0,30 x SHIM 6X28X0,0 x SHIM 6X28X0,5 x SHIM 6X28X0,20 x SHIM 6X28X0,25 x SHIM 6X28X0,30 x SHIM 6X30X0,5 x SHIM 6X30X0,20 x SHIM 6X30X0,25 x SHIM 6X30X0,30 x SHIM 6X32X0,5 x SHIM 6X32X0,20 x C CHASSIS // 35

38 WP SHIMS FOR SETTING SHIM 6X32X0,25 x SHIM 6X32X0,30 x SHIM 6X34X0,0 x SHIM 6X34X0,5 x SHIM 6X34X0,20 x SHIM 6X34X0,25 x SHIM 6X34X0,30 x SHIM 6X36X0,5 x SHIM 6X36X0,20 x SHIM 6X36X0,25 x SHIM 6X36X0,30 x SHIM 6X38X0,5 x SHIM 6X38X0,20 x SHIM 6X38X0,25 x SHIM 6X38X0,30 x SHIM 6X40X0,5 x SHIM 6X40X0,20 x SHIM 6X40X0,25 x SHIM 6X40X0,30 x SHIM 6X42X0,5 x SHIM 6X42X0,20 x SHIM 6X42X0,25 x SHIM 6X42X0,30 x SHIM 6X44X0,5 x SHIM 6X44X0,20 x SHIM 6X44X0,25 x SHIM 6X44X0,30 x WASHER 6X8,2X0,6 x SHIM 6X26X0.25 x BACKPLATE 6X20X0,30 x BACKPLATE 6X2X0,30 x BACKPLATE 6X22X0,30 x SHIM x * SHIM 6X24X0,20 x * SHIM 6X20X0,25 x SHIM x PRESSURE-RING 20X6,25X0,20 x SHIM 20X24X0,30 x C CHASSIS // 36

39 WP SHIMS FOR SETTING SHIM 20X36X0,20 x SHIM 20X38X0,20 x SHIM 20X40X0,20 x SHIM 20X40X0,25 x SHIM 20X34X0,25 x SHIM 20X24X0,25 x SHIM 20X34X0,20 x RING 20X22,9X x SHIM 20,2X28X0,20 x SHIM 20X36X0,25 x SHIM 20X38X0,25 x SHIM 20,2X28X0,25 x WASHER 2X36X0,25 x * PRESS. RING 22X8X0,30 x SHUTTLE VALVE 23X38X0,25 x SHIM D23XD6X2 x WASHER 24,5X34X2 x SHIM 28,5X4X2 x SHIM 28,5X4X5 x WASHER 32X42X2,5 x SHIM 32X45X2 x PRESSURE RING 36X32,25 x SHIM 52X59X2,2 x C CHASSIS // 37

40 NOTES

41 NOTES

42 NOTES

43

44 3CFF8503N9EN 3CFF8503N9EN Art. Nr.: 3CFF8503N9EN 6. Mai 203 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria