HIGH ENERGY ASSURE EASY IGNITION IN ANY CONDITION FLEXIBILITY AND VERSATILITY. High energy igniters
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2 FLEXIBILITY AND VERSATILITY HIGH ENERGY ASSURE EASY IGNITION IN ANY CONDITION TESI s experience as OEM manufacturer of ignition devices gives us the possibility to introduce to our customers a unique and wide range of igniters, electrodes and spark plugs. Our mission is to be able to design and supply the most suitable solutions depending on the real customer demands for ignition industrial need. High energy igniters Sparks provided whit high energy technology give following advantages: HE, humidity & oxidation resistant; HE, no maintenance is required; HE, safe for end users, no risk of electric shock; HE, spark plugs long life; ignition rods. HE, can also replace traditional air/gas pilot torches. New generation of High Energy devices, now available in our range, provide spark energy from 3 to 36 Joule. Also available remote feedback of unit is sparking
3 HIGH ENERGY MODULE FOR FLARES The ignition unit is designed in order to provide spark energy at very HIGH ENERGY AND IGNITION RODS Most ignition applications require to ignite directly the Oil or HFO direct This gives to the igniters spark plugs an extra expo- In order to provide solutions TESI designed accessories to on our standard For side or coaxial tilting rods and guide TECHNICAL FEATURES Energy: 3 or 18 Joule Main supply: 110/230 V AC (12/24 V D Output voltage: 1000 V
4 PILOT BURNERS High Energy Battery Operated Portable Igniter - Model XE18PB06 TESI ignition products include a wide range of pilot burners. Pilot burners are available with : Built in, High Energy or High Voltage ignition rod. cal or ionization rod. Class 1, Class 2, Class 3 Pilot burners range : l TGI-G Gas pilot burners l TGI-D Oil pilot burners l TGI-X Dual fuel pilot burners l TGI-GT Gas turbine igniters Fitted with internal 12 V 7.2 Ah rechargeable battery and built-in automatic charger TESI portable ignition unit is designed to ignite burners without an individual pilot torch or electrode assembly. The high energy portable unit is also ideal in an emergency situation. For instance, if the main burner's ignition unit fails, the TESI unit can ignite the burner without needing to be linked to the main power supply. The unit delivers an output energy of 18 Joules/s Suitable to ignite heavy oils and is not by dust, crust, or humidity. IGNITER Stainless steel construction Operating temperature 760 C (1000 C Max) Weight: 0.8 Kg for each meter of length Length customizable based on customer specication HE tip is easily replaceable Diameter 17 mm (12/14 mm upon request) Rubber handle 150 mm (std) or optional 90 handle. Optional adjustable stopping ange. OUTPUT VOLTAGE: POWER SUPPLY UNIT OUTPUT ENERGY (per Spark): SPARK RATE: INPUT POWER: RECHARGE OUTPUT VOLTAGE: PROTECTION CLASS: BATTERY CHARGER ENCLOSURE 12 Vdc 1400 Vdc 18 J 4 Sparks/second IP65 80 W 115 or Hz 13.5 Vdc MATERIAL: Aluminium Alloy CONNECTION CABLE Flexible stainless armoured cable Bend or straight ttings Operating temperature of - 20 C to +50 C Weight: 0.4 Kg for each meter of length Length customizable based on customer specication DIMENSIONS: 344x272x110 WEIGHT: 5,7 Kg
5 High Energy Battery Operated Portable Igniter Model XE18PBA04 II2G Ex d IIC T5 IP65 HE IGNITION MODULE XEC03H -18 Fitted with internal 12 V 3.6Ah rechargeable battery and built-in automatic charger TESI portable ignition unit is designed to ignite burners without an individual pilot torch or electrode assembly. The high energy portable unit is also ideal in an emergency situation. For instance, if the main burner's ignition unit fails, TESI unit can ignite the burner without needing to be linked to the main power supply. The unit delivers an output energy of 18 Joules/s and is suitable to IGNITER Stainless steel construction Operating temperature 760 C (1000 C Max) Weight: 0.8 Kg for each meter of length Length customizable based on customer specication HE tip is easily replaceable Diameter 17 mm (12/14 mm upon request) Rubber handle 150mm (std) or optional 90 handle. Optional adjustable stopping ange. Electrical connection of aluminium alloy Junction box Ex d IIC IP66 (included) OUTPUT VOLTAGE: POWER SUPPLY UNIT OUTPUT ENERGY (per Spark): SPARK RATE: INPUT POWER: RECHARGE OUTPUT VOLTAGE: PROTECTION CLASS: MATERIAL: DIMENSIONS: WEIGHT: BATTERY CHARGER ENCLOSURE 12 Vdc 1400 Vdc 18 J 4 Sparks/second 21 W 115 or Hz 13.5 Vdc II2G Ex d IIC T5 IP65 Aluminium Alloy 355x270x Kg d Flare construction typically requires that the ignition units' power supply be installed far from the ignition rod. ily long power supply cable to the spark plug. The new ignition module is capable of supplying a good spark with up to a 500 meter cable length. ance of the unit, which is particularly important in outdoor applications. OUTPUT VOLTAGE: POWER SUPPLY UNIT OUTPUT ENERGY (per Spark): SPARK RATE: INPUT POWER: PROTECTION CLASS: MATERIAL: DIMENSIONS: WEIGHT: DUTY CYCLE 33% : ENCLOSURE ADDITIONAL SPECS Vac 50/60 Hz 1000 Vdc 18 J 2 Sparks/second 110 Watt IP65 Powder coated steel 170x140x85 2,5 Kg 20 SEC ON 40 SEC OFF max 3 times IN-OUT CONNECTIONS: Two cables 1 Meter long 12/24 Vdc(On Demand CONNECTION CABLE Flexible stainless armoured cable External silicon rubber insulation ½ NPT straight ttings Operating temperature of - 20 C to +60 C (silicon cable only of -40 C to +180 C) Weight: 0.4 Kg for each meter of length Length customizable based on customer specication
6 HE POWER PACK High reliability The powerful sparks ensure ignition in all conditions and environments with no risk of failure due to contaminants or humidity. Low maintenance Self-cleaning spark tips guarantee successful ignition. In fact the high power of the spark cleans the surface of the tip during every ignition. Strong design & low voltage Solid design and low voltage allow the operator to handle the rod quite easily during maintenance with no risk of breaking the insulators and avoiding dangerous electric shock. Easy & Fast maintenance Spark tips screw onto the end of the rod can be replaced quite easily, reconditioning the system very quickly and reducing costly down time. Accessories & spare parts A wide range of accessories and spare parts on stock can be quickly supplied and allows for customization of the systems according to customer specication. HIGH ENERGY IGNITION SYSTEM TESI High Energy Ignition System can be used to directly ignite oil and gas burners. As a Class 3 Igniter, the output energy of up to 18 Joules provides powerful sparks up to 3MW with a rate of 2-6 sparks/sec that ensures a successful ignition. TESI High Energy System can be utilized in both Safe and Hazardous areas. The main components for both applications consist of a Power Pack unit installed in an enclosure box suitable for wall mounting, a High Energy rod complete with a replaceable spark tip and an high voltage connecting cable. Standard production consists of a rigid ignition rod, also available as a exible rod for tilting applications. RANGE OF HIGH ENERGY POWER PACKS TYPE ENERGY MAIN INLET VOLTAGE INPUT POWER XEC18-H 18 J 115/230 Vac 60 w XEC36-H 36 J 115/230 Vac 80 w DIMENSIONS: DUTY CYCLE 33% : 235x135x110(h) mm 20 SEC ON 40 SEC OFF max 3 times HIGH ENERGY IGNITION SYSTEM XEC - 10 Special execution TESI High Energy Ignition System can be used to directly ignite oil and gas burners. As a Class 3 Igniter, the output energy of up to 10 Joules provides powerful sparks with a rate of 24 sparks/sec. as a standard. The circuit is provided with a regulator on the main inlet so that the sparks rate can be nely adjusted ( by TESI accordingly to customer request). This circuit is also able to monitor : Transformer temperature and prevent any damage due to over temperature; Transformer max current, capacitor max voltage, spark down rate(<2); Max working time. TESI High Energy system can be utilized in both Safe and Hazardous areas. The main components for both applications consist of a Power Pack unit installed in an enclosure box suitable for wall mounting, a High Energy rod complete with a replaceable spark tip and an high voltage connecting cable. Standard production consists of a rigid ignition rod, but a exible conguration can be realized for tilting tangential applications. High reliability The powerful sparks ensure ignition in all conditions and environments with no risk of failure due to contaminants or humidity. Low maintenance Self-cleaning spark tips guarantee successful ignition. In fact the high power of the spark cleans the surface of the tip during every ignition. Easy & Fast maintenance Spark tips screw onto the end of the rod can be replaced quite easily, reconditioning the system very quickly and reducing maintenance costs. Accessories & spare parts A wide range of accessories and spare parts on stock can be quickly supplied and allows for customization of the systems according to customer specication. 115 or 230 VAC 50 Hz (60 Hz on demand) INPUT CURRENT: MAX 10 A RMS CURRENT 6 A (at 24 Sp/Sec) INPUT POWER: According Sparks Rate 700W (at 24 Sp/Sec) OUTPUT VOLTAGE: 1400 V +/- 10% OUTPUT ENERGY: 10 J Each Spark -+/- 10% WORKING TIME: SPARK FREQUENCY: Not for continuous service According to Sparks Rate 24 spark/second Max 1 minutes ON/Min 2 minutes OFF/Max 3 subsequent sequences (at 24 Sp/Sec) XEC-BH Fixed and portable systems can satisfy even the most critical applications for hazardous areas II2G Ex d IIB T5 IP54 XEC-TH Fixed and portable systems can satisfy even the most critical applications for safe areas IP65 XEC-CH Fixed and portable systems can satisfy even the most critical applications for hazardous areas II2G Ex d IIC T5 IP66 WORKING TEMPERATURE: C On request C PROTECTION GRADE: IP66 On request other options HE-TIP Rev.01
7 HIGH ENERGY IGNITION SYSTEM XEC-15 Special execution HIGH ENERGY IGNITION SYSTEM XEC-24 Special execution TESI High Energy Ignition System can be used to directly ignite oil and gas burners. As a Class 3 Igniter, the output energy of up to 15 Joules provides powerful sparks with a rate of 20 sparks/sec. as a standard. The circuit is provided with a regulator on the main inlet so that the sparks rate can be nely adjusted ( by TESI accordingly to customer request). This circuit is also able to monitor : Transformer temperature and prevent any damage due to over temperature; Transformer max current, capacitor max voltage, spark down rate(<2); Max working time. TESI's High Energy system can be utilized in both Safe and Hazardous areas. The main components for both applications consist of a Power Pack unit installed in an enclosure box suitable for wall mounting, a High Energy rod complete with a replaceable spark tip and an high voltage connecting cable. Standard production consists of a rigid ignition rod, but a exible conguration can be realized for tilting tangential applications. High reliability The powerful sparks ensure ignition in all conditions and environments with no risk of failure due to contaminants or humidity. Low maintenance Self-cleaning spark tips guarantee successful ignition. In fact the high power of the spark cleans the surface of the tip during every ignition. Easy & Fast maintenance Spark tips screw onto the end of the rod can be replaced quite easily, reconditioning the system very quickly and reducing maintenance costs. Accessories & spare parts A wide range of accessories and spare parts on stock can be quickly supplied and allows for customization of the systems according to customer specication. 115 or 230 VAC 50 Hz (60 Hz on demand) INPUT CURRENT: MAX 5 A RMS CURRENT 3.5 A INPUT POWER: 840 VA OUTPUT VOLTAGE: 1400 V +/- 10% OUTPUT ENERGY: 15 J Each Spark -+/- 10% WORKING TIME: SPARK FREQUENCY: Not for continuous service According to Sparks Rate 4 spark/second 15 minutes ON/Min 3 minutes OFF/Max 3 subsequent sequences (at 24 Sp/Sec) WORKING TEMPERATURE: C On request C PROTECTION GRADE: IP66 On request other options HE-TIP Rev.01 TESI High Energy Ignition System can be used to directly ignite oil and gas burners. As a Class 3 Igniter, the output energy of up to 24 Joules provides powerful sparks with a rate of 6 sparks/sec. as a standard. The circuit is provided with a regulator on the main inlet so that the sparks rate can be nely adjusted ( by TESI accordingly to customer request). This circuit is also able to monitor : Transformer temperature and prevent any damage due to over temperature; Transformer max current, capacitor max voltage, spark down rate(<2); Max working time. Tesi's High Energy system can be utilized in both Safe and Hazardous areas. The main components for both applications consist of a Power Pack unit installed in an enclosure box suitable for wall mounting, a High Energy rod complete with a replaceable spark tip and an high voltage connecting cable. Standard production consists of a rigid ignition rod, but a exible conguration can be realized for tilting tangential applications. High reliability The powerful sparks ensure ignition in all conditions and environments with no risk of failure due to contaminants or humidity. Low maintenance Self-cleaning spark tips guarantee successful ignition. In fact the high power of the spark cleans the surface of the tip during every ignition. Easy & Fast maintenance Spark tips screw onto the end of the rod can be replaced quite easily, reconditioning the system very quickly and reducing maintenance costs. Accessories & spare parts A wide range of accessories and spare parts on stock can be quickly supplied and allows for customization of the systems according to customer specication. 115 or 230 VAC 50 Hz (60 Hz on demand) INPUT CURRENT: MAX 5 A RMS CURRENT 3.15 A (at 6 Sp/Sec) INPUT POWER: According Sparks Rate 550W (at 6 Sp/Sec) OUTPUT VOLTAGE: 1400 V +/- 10% OUTPUT ENERGY: 24.5 J Each Spark -+/- 10% WORKING TIME: SPARK FREQUENCY: Not for continuous service According to Sparks Rate 6 spark/second (as standard ) adjustable on request Max 8 minutes ON/Min 16 minutes OFF/Max 3 subsequent sequences (at 6 Sp/Sec) WORKING TEMPERATURE: C On request C PROTECTION GRADE: IP66 On request other options HE-TIP Rev.01
8 HE SPARK PLUG ACCESSORIES FOR HIGH ENERGY IGNITION LANCES H E R C 1 7 CODE OPERATING TEMEPERATURE DIAMETER ZZA C (1000 C ) 1400 F (1832 F ) 17 mm angled spark tip ball joint insertion switch H E M 1 7 CODE OPERATING TEMEPERATURE DIAMETER ZZA C (1000 C ) 1400 F (1832 F ) 17 mm manual retractor device optional 90 handle H E M 1 4 CODE OPERATING TEMEPERATURE DIAMETER ZZA C (1000 C ) 1400 F (1832 F ) 17 mm safea area remote push button shoulder belt rubber handle OUTDOOR WATERPROOF GAS GASOLINE XEC03H-18en Rev.01 Atex remote lance push button positioning sensor sliding conector
9 TESI Sede Operativa: Via Piave 20/ Vermezzo (Milano) Italy Tel Fax info@tesigroup.com -
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