Goals of our enterprise

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2 Goals of our enterprise Development and manufacture of machines for the wire and cable industry Special solutions for the treatment and supply of technical media - water, oils, emulsions, air Production of drawing-dependent system components for the general machine construction with the focus on steel and rolling mill equipments Development und implementation of individual system solutions from the analysis over construction and manufacture up to the complete project management Repairs and overhauling of heavy machinery products Competent professional service incl. international hotline, ordering and spare parts service. Best conditions for the cooperation with the enterprise Hüttner Maschinenfabrik Creation by our own efforts: - A contact for the solution of your problems - Planning and development, CAD-basing construction, manufacture, assembly, putting into operation, project management - Products and solutions: Optimum adaptation High operator friendliness Maximum operational safety Long life- high protection of investment Investment safety through modular concepts Complex solutions from one and the same hand and from own manufacture High flexibility through small to medium-sized organizational structures Competent professional service Certified specialized enterprise in accordance with the quality standard EN ISO

3 Special fields Wire and cable industry static coiler braking station pay-off station Spooler drawing machines rollers

4 Special field Filtration engineering There will be covered the complete area from small filtering systems up to large-sized central systems Chip disposal from the machine up into the container Water treatment plants Project planning, assembly and putting into operation of cooling sets and complex cooling systems Planning of supplying lines incl. provision of pipeline management systems for realizing the rinsing and the supply adjustment Provision of complex control systems incl. remote service Supply of wear parts and filter auxiliary materials WUG 100 E/V WUG 70 E/V WUG 45 V small filtering systems machine modules centralized systems

5 Repairs and overhauling of heavy machinery products Wearing protection Pick-ups Hardening Metal flame coating incl. sintering-in Arc welding Surface coatings (inter alia chromium plating, tungsten carbide coating) General overhauls and repairs

6 Wire and Cable Survey on products and solutions

7 Pay-off Spooler D 1600 HSP - FD 75

8 Pay-off Spooler D1600 HSP-FD75 - Material : steel strip, cold-rolled strips as cut strips in coils - Width of strip : min. 7,50 mm - max. 55,00 mm - Strip cross section : min. 2,00 mm² - max. 60,00 mm² - Reference dimensions : 3,125 x 12; 1,50 x 40; 3,00 x 15 mm Material at the pay-off spooler Circular coiled strips - Coiled material weight : max kg - Outside diameter : max mm - Inside diameter : 400 / 500 mm - Package width : 280 mm mm Drive / pay-off spooler Type of drive Drive control Driving rating System speed : three-phase gear motor : by means of frequency converter and dancer control : approx. 11 kw : 200 m/min Design characteristics The machine housing consist of a solid steel weldment designed for flawless pay-off operation. The circular coiled strips will be taken-up, in horizontal position, from the spool head and, by means of hydraulically actuated expanding mandrel, they will be tensioned with the loosely mountable front flange simultaneously so that, during the operation, the circular coiled strips or bale fastening straps will be limited between front and rear flange of the spool head and can run off in tangential position, being guided via guide rollers. Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

9 Band Spooler HSP -FD21 with dancer

10 Band spooler HSP-FD21 PRECISION BAND SPOOLER with Dancer, for Layer - Layer Spooling - Material : steel strip, cold-rolled sheet as cut strip in coils. - Width of strip : min 7.50 mm - max. 55,00 mm - Strip cross section : min. 2,00 mm² -max. 60,00 mm² - Reference dimensions : 3,125 x12; 1,50 x 40; 3,00 x 15 mm - Bale fastening straps: - Bale fastening strap weight : max kg - Outside diameter : max mm - Inside diameter : 400 mm - Bale width : max. 250 mm - Driven Spooler - Modes of operation - Type of drive : three-phase gear motor - Drive control : by means of frequency converter - Drive rating : approx. 18 kw - Precision laying : for layer - layer - spooling - Layer-layer drive : highly dynamical servomotor controlled through transistor controlling device in 4 - Q-technique, incl. complete positioning system, alternating control at the spool flanges - Lay control : lay controller with function cancellation for circular coiled strips manufacturing - Mode of operation with dancer / without dancer - with dancer via speed control - without dancer via tension regulation - package control either by preset weight, a preset length or a preset circular diameter. - Automatic shut off at end of strip Dancer controlling device The dancer has been designed as supported oscillating arm with final position brake on both sides. The pneumatically actuated feed will be realized by means of precision fine feed pressure controller. The oscillation deflection is approx. 200 mm so that the band controlling length is approx. 400 mm. The final position monitoring comprises the strip brake monitoring. All the function blocks and transducers for the center point regulation are considered in the controls. The same goes for detecting the operating speed. The dancer rollers have a diameter of 250 mm. They are of aluminum and coated with zirconium oxide. Design characteristics The machine housing consists of a solid, ribbed steel weldment designed for precise take-up operations. The profiled material will be taken-up, in horizontal position, onto the spool and,by means of hydraulically actuated expanding mandrel, which exerts tension in order to hold and take-up the material during operation. The spool has been designed to take-up strip profiles. It consists of a stationary rear flange to which the spool core segments are mounted. A special prismatic design of the spool core segments, cause the core to contract in order to release the coil. Special slots and respective channels in the flanges and the core segments enable strapping of the coil on the spool. For layer layer winding the Spooler Take-up prescribes an oscillating motion. Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

11 Braking Station and Pay-off Station Dimension or other parameters Multi-line Braking Station Swivel Double Stem Pay-off Station

12 Multi-line Braking Station: - Compact housing in steel-welded construction incl. all protection doors and devices in accordance with the Regulations for Prevention of Accidents. - Brake disks, as many as needed, in band-operated drum execution with mounted hysteresis brake incl. control electronics wired on terminal strip. - The braking force can be adjusted, at all points, individually by hand. - Complete light plastic-sheathed line and guiding system incl. all protection pipes for the "SZ stranding machine". Design characteristics: The braking station comes equipped with band-operated drum brakes over which the individual wire conductors will pass. As every band-operated drum has been provided with its own hysteresis brake, the retraction force can be adjusted at the respective individual wire conductor, i.e., every wire conductor has a separate potentiometer. The electric equipment is installed in a switch cabinet and ready for connection. Multiple double stem pay-off station - Pay-off speed : max. 450 m/min (at 1,5 mm²) - Cross section of conductor : 1.50 mm² mm², massive, multi-wire, flexible - Stem dimensions : inside diameter Components: height : 800 mm outside diameter : 1250 mm : 2000 mm - Complete supporting frame construction incl. the pay-off hoppers and a cable delivery device which can be operated from the floor. - Pneumatically actuated pay-off hopper with swivell device for changing the conductor wires from barrel to barrel. - Ram-resistant barrel positioning stops at every pay-off point. - Cable accumulating device with automatic switch-off to for shut-down of the complete line in case of trouble or cable breakage at the pay-off hopper. Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

13 Double-disc Drawing Capstan with Oscillating Spooler Designed for drawing profiled wires. The two wire-drawing disks are driven and cooled by water. To prevent edge damage to the wire on the draw disks, the second disk can be swiveled hydraulically. Drawing dies or trailing cable devices can be used alternatively to produce profiles. The oscillating layer-layer spooler is equipped with a dismountable patent spool for the production of coils. Applied material Feed wire diameter Drawing speed : alternatively steel, nickel, nonferrous wires : max. 8,0 mm : 8 m/min

14 Non-driven PAY-OFF of the SPOOL - Pay-off material : profiled wires of copper - Material cross section : 5,0-120 mm² - Uncoiling speed : max. 100 m/min - Spool supporting device : horizontal in conical sleeves - Adjustment of the clamping sleeve : manually by means of hand wheel with threaded spindle - Spool lifting and lowering device : manually by means of hand hydraulic - Dimensions of spool : max. flange diameter 1500 mm - Clear width : max mm - Spool weight : max kg - Material retaining : by means of ferromagnetic powder brake with adjustable continuous slip - Material conduction : compl. profile conductive and guide system to the drawing machine Double disc wire drawing block - Design of haul-off capstan : two draw blocks in horizontal arrangement - Cross sectional range : 5,0-120 mm² - Capstan lay out : two-stage Haul-off capstan for dual draw - Disc diameters : 480 mm and 600 mm - Tiltable Haul-Off capstan : capstan Nr. II tiltable via motor movement to obtain a 4 spread - Capstan width : approx. 200 mm - Heat dissipation : water-cooled capstan - Drawing speed : max. 100 m/min The Haul-Off Capstans are welded disks, with wear resistant coating and ground surfaces. At the outer and centre flange of the capstans respectively are mounted clevis-type eyes for haul-off clamps. The drawing tool holding device will be mounted, on customer's request, to the drawing casing. - Type of drive : three-phase geared motor - Driving power : approx. 40 kw - Drive control : frequency converter Traversing PROFILE SPOOLER HSPL Material to be spooled : profiled wires of copper - Manufacturing cross section : 5,0-120 mm² - Pay-off speed : max. 100 m/min - Spool supporting device : horizontal (flying) - Spool clamping : by means of triple-threaded nut - Spool change : by means of fork lifting truck - Spool dimensions : max. flange diameter 1000 mm min. core diameter 400 mm clear width, max. 450 mm - Spool weight : max kg - Type of drive : three-phase gear motor - Driving power : approx. 10 kw - Drive control : frequency converter - Oscillating movement drive : frequency-controlled three-phase gear motor controlled in 4-Q-control techniques - guide way oscillation movement : hardened and ground roller slide ways - traverse changes : via adjustable switch point - Guide of material to be coiled : compl. guide system to the spool - Wire tension : between drawing machine and spooler, by means of wire drawing regulation Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

15 Profile rolling system HPW 200 Finished dimension : thickness : min. 2,65 mm; max. 5,53 mm width : min. 4,58 mm: max. 9,09 mm Finished cross sections : 12,0 mm² - 35,6 mm² Tolerance range : thickness: min+/- 0,01 mm width: min +/- 0,01 mm Round wire entry : 4,50 mm to 8,00 mm Profile : Z-profiled wires as well as square and rectangular profiled wires Final strength : between 1650 N/mm² and 1850 N/mm² - max N/mm² Final speed : max. 300 m/min Roller diameter : 8" with a roller width of 130 mm Driving rating : approx. 140 kw Type of drive : three-phase geared motors Drive control of the stands : frequency converter

16 Profile rolling system HPW 200 Rolling-mill stand The mill stand has been constructed, by means of special tie bolts, as pre-tensioned machine unit for the clearance-free pressure-absorption of the roll bearing. To the upper part of the mill stands has been mounted the motive roll advance. In this connection, by means of servomotors, the front and the rear roll bearing will be advanced separately with subsequently added precision spindles. The roll advancing operation will be monitored through incremental encoders and so the same will also be appropriate for minimum dimensional tolerance precision. All the dimensional adjustments are getting visible through indications. All the correcting adjustments at the roll advances are possible during the rolling operation. For conducting, during the rolling process, the material to be rolled as precise as possible in the roll pass opening, at the roll inlet and outlet are installed guide jaws with low rate of wear which prevent, at the reduction, a lateral deflection of the material to be rolled. For the fine adjustment of the profile grinding of upper and lower roll to each other, the upper roll has been supported in special dovetailed guides so that, by means of a scaled hand wheel adjustment, the upper roll can be displaced laterally to the lower roll. For the roll change will be used the integrated roll changing device. The same enables shortest roll changing periods and operator-friendly readjustment of the ground off rolling tools. The rolling machine base frame has been manufactured as individual component according to the building-block system and, when extending the machine, the same can be bolted together, for a bending-rigid substructure being poor in vibration, with other individual components to the machine bed for the complete rolling system. For cleaning the finished product, to the rolling mill stand has been mounted an emulsion scraping and blowing-off device. The fittings and pipelines, depending on the unit and provided for cooling the material by means of emulsion, are part of the scope of delivery. Protective devices against emulsion vapours and emulsion escape in the rolling range are part of the machine equipment. The connections for installing an emulsion vapour suction system in the filter are provided in the machine housing. The system has been designed in module construction and permits the extension with various horizontal and vertical rolling mill stands as well as other additional attachments. The speed control of the individual stands will be realized by means of dancer control. The dancer control units are designed as pneumatically actuated short stroke dancers. Between two support rollers as been mounted a swivelling arm, at the end of which has been arranged a width-adjustable rolling stock guide roller. As in the rotation centre of the swivelling arm a regulating potentiometer picks-off the swivelling arm deflection, a very precise drive regulation of the individual driven machines will be guaranteed. Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

17 Static coiler ( barrel coiler ) A 425- T for Tapered and Cylindrical Barrels Universal execution for the connection to an extruder line Tapered Barrel 24 Cylindrical Barrels 72 Tapered Barrels

18 Static Coiler ( Barrel Coiler ). Type: A T Universal application for in-line use with extruder Machine Design Steel-welded housing, being poor in vibration, executed as ribbed box-type construction. Electric control and drive control with control desk. Coiling head with planetary gearing and pulling capstan, in which the coiling disc has been executed with a tightening belt for transporting the material to be coiled. Double catcher device for cutting out cable segments with spark errors Electrical length-measuring system with pulse transmitter for the automatic reset. Pneumatically-actuated storage of material to be coiled as intermediate accumulation when changing the barrel automatically. Special vibration device with driven roller conveyor of 3 m and pneumatically actuated barrel locking and barrel positioning device. Stepless adjustment of the vibrating intensity by means of frequency converter. Barrel lifting device for differently high barrels. Special rosette-laying device, installed in the coiling head. Machine design - Material to be coiled : cable conductors, massive and flexible - Cable cross section : 0,22-6,0 mm² - Coiling speed, max. : 1200 m/min - Coiling disc diameter : 425 mm with hard-chrome plated running surface, executed as band-operated drum - Driving power : approx. 6 kw - Type of drive : three-phase motor - Drive control : frequency converter - Barrel dimension according to DIN 46396, cylindrical: outside diameter : 500 mm core diameter : 315 mm barrel height : 800 mm - Barrel dimension according to HTW-FC62a, conical: outside diameter : 581 / 515 mm core diameter : 310 / 250 mm barrel height : 985 mm - Weight of the machine : approx. 3.4 t Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

19 Static coiler ( barrel coiler ), type A TS designed for the inline operation with a conductor line. Material to be coiled: insulated conductors, massive, multi-wire, flexible

20 Integrated in the static coiler: STATIC COILER ( barrel coiler ), type A TS designed for the inline operation with a conductor line - Complete drive control and sequencing control for the barrel change and for all the functions in case of line operation. - Completely installed driving motors, ready for operation, of all the functional units incl. command unit. - Electrical length counting device with pulse transmitter and control pulse for automatic reset. - Driven roller conveyor and pneumatic barrel locking and barrel positioning unit for the operation with 3 barrels: 1 barrel before the coiler 1 barrel in the coiler 1 barrel behind the coiler - Wire accumulation, to be actuated pneumatically, for the continuous operation with activation from the counting device - Lowering device, to be actuated hydraulically, in dependence on the filling level - Special rosette-laying device by means of the displacing device of the coiling disc over the barrel. - The cable-laying step of the rosette-laying device can be regulated infinitely by means of a frequency-controlled three-phase geared motor. Design of the machine: - Wire conductor cross section : 1,5 mm² mm² - Coiling speed : m/min - Coiling disc : diameter 1050 mm, hard-chrome plated surface, the wire conductor will be fixed to the coiling disc with pressing-on fingers and pressed into the barrel - without deflection wedge, without belt - Type of drive : three-phase motor with forced ventilator - Drive control : by means of frequency converter - Driving power : approx. 36 kw - Barrel tank with lowering plate : according to DIN Inside diameter : 800 mm Outside diameter : 1250 mm Filling height : 1800 mm Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

21 Topfwickler Typ: HTWH 400 Technische Daten Drahtdurchmesser: min. 0,5 max 2,0 mm Wickelgeschwindigkeit: m/min Fassgrößen: Außendurchmesser : mm Kerndurchmesser : mm Höhe : max. 800 mm Wickelscheibenanzahl: 1 Wickelscheibendurchmesser: 400 mm Einzelantriebe mit Regelstufe für die Wickelscheibe und dem Drehteller somit optimale Korrektur der Verlegequalität bei Dimensionswechsel und unterschiedlichen Fassgrößen, Rotating Drum Coilers Type: HTWH 400 Technical data Wire diameter: min. 0,5 mm 2,0 mm Coiling speed: m/min Barrel dimensions: outside diameter : mm core diameter : mm max. height : max. 800 mm Number of coiling discs: 1 Coiling disc diameter: 400 mm Individual drives with regulating step for the coiling disc and the rotating table thus optimum lay distribution of the cable when changing dimensions and in case of different barrel dimensions. Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

22 Universal Fasswickler Typ: HTW 300/800 ausgelegt für den Umwickelbetrieb Technische Daten Wickelware: flexible und massive Leitungen Leitungsdurchmesser: min. 1,0 max. 12,0 mm Wickelgeschwindigkeit: m/min Fassgröße: Außendurchmesser : mm Kerndurchmesser : mm Höhe : max mm Wickelscheibenanzahl: 2 Wickelscheibendurchmesser: 250 und 500 mm Einzelantriebe mit Regelstufe für die Wickelscheibe und dem Drehteller somit optimale Korrektur der Verlegequalität bei Dimensionswechsel und unterschiedlichen Fassgrößen. Universal Barrel Coilers Type: HTW 300/800 designed for the coiling operation Technical data Material to be coiled: flexible and solid wires Wire diameter: min. 1,0 mm 12,0 mm Coiling speed: m/min Barrel dimensions: outside diameter : mm core diameter : mm max. height : max mm Number of coiling discs: 2 Coiling disc diameter: 250 and 500 mm Individual drives with regulating step for the coiling disc and the rotating table thus optimum lay distribution of the cable when changing dimensions and in case of different barrel dimensions. Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

23 Barrel Coilers Type: HB-800-T designed for the operation behind a drawing machine with annealer Technical data: Material to be coiled : copper wire, annealed Bare wire diameter : min. 1,2-4,5 mm Coiling disc diameter : 800 mm Coiling speed : 3,5-30 m/sec. Speed regulation : speed contol by means of dancer (three-phase current technics) Barrel dimension: outside diameter : 1000 mm inside diameter : 630 mm max. height : 2000 m - Special pattern-laying device by means of displacing device of the coiling disc over the barrel. - Hydraulic lowering device with lowering automatic depending on the filling level. - Automatic barrel changing device by means of driven conveyor. - Additional equipments for producing Soutronic wire can be supplied subsequently. Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

24 Filtration engineering Survey on products and solutions

25 Multifunctional filter WUG 100 For filtering emulsion, oil or water Technical data: Types : WUG ; WUG ; WUG Principle : Drum band filter Filter width : 1000 mm; 1250 mm; 1600 mm Capacity : 1200 l/min; 1800 l/min; 2500 l/min Material : Stainless steel Filter : Fleece and / or endless band also in combination

26 The standard equipment of the type series WUG 100 has been designed for high volumetric flow rates for grades of filtration from 30 µm. The flow rate capacity is dependent on the used fleece or on the grade of filtration of the endless filter band. Endless filter bands are available from a mesh size of 40 µm. The endless band will be brushed additionally and cleaned with high pressure. Options for the equipment - upstream or downstream magnetic filter - inner dirty fleece winding-up unit - additional module for dirty fleece winding-up unit at dual operation - design of the control as required Filter for endless band and filter fleece with motorized dirty fleece winding-up unit Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

27 Multifunctional filter WUG for filtering emulsion, oil or water Technical data: Types : WUG Principle : Drum band filter Filter width : 1000 mm Capacity : l/min Material : Stainless steel Filter : Fleece and / or endless band also in combination

28 The standard equipment of the type series WUG 70 has been designed for volumetric flow rates up to 1000 l/min for grades of filtration from 30µm. The flow rate capacity is dependent on the used fleece or on the grade of filtration of the endless filter band. The endless filter bands are available from a mesh size of 40 µm. The endless band will be cleaned additionally with high pressure. Options for the equipment - upstream or downstream magnetic filter - inner dirty fleece winding-up unit - additional module for dirty fleece winding-up unit at dual operation - design of control as required Very good accessibility cleaning and service Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

29 Drum band filter WUG 45 for filtering emulsion, oil or water Technical data: Types : WUG Principle : Drum band filter Filter width : 610 mm Capacity : up to 400 l/min Material : Stainless steel Filter : Fleece

30 The standard equipment of the type series WUG 45 has been designed for volumetric flow rates up to 450 l/min for grades of filtration from 30 µm. The flow rate capacity is dependent on the used fleece. The filter will be used, above all, within the wire machine and machine tool industry. Options for the equipment - upstream or downstream magnetic filter - additional module for dirty fleece winding-up unit - design of the control as required Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

31 Drawing oil cooling and cleaning system up to 400 l / min for filtering emulsions, oil or water Cooling and cleaning system for 400 l/min with filtering fleece Filter Flow rate Tank capacity Tank Tempering Pump Dimensions Cooling circuit Construction : WUG for fleece : depends on the grade of filtration of the fleece : 1500 l l : glass-fiber reinforced, steel, stainless steel : complete volumetric flow rate cooling through temperature control valve : up to 450 l/min; 2-4 bar as block or submersible pump : can be fixed in dependence on the project : will be designed according to the requirements : delivery as filtering system without tank or with tank

32 Filter - Drum band filter WUG for the application of fleece - Fleece winding-up unit on the driving shaft - as option with motorized winding-up device - Easy access to the filter through removable cover - Contactor or LOGO control - Interval and / or level control Legende: Druckbrenzungsventil Rücklauf Kühlwasser Vorlauf Kühlwasser Innenmaß Vorlauf Emulsion pressure control valve return cooling water flow cooling water inside dimension flow emulsion Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

33 Central system module up to 2000 l/min for filtering emulsions, oil or water Central system module for 2000 l/min with filtering fleece Filter : multifunctional filter for fleece Tank capacity : 18,5 m³ Tank : emulsion and protection tank with leakage monitoring Tempering : heating and cooling - tank tempering Pumps : redundant design - both pumps are equipped with frequency controller and are working by turns Dimensions : 7600 of length x 2450 of width x 2770 of height Cooling circuit : will be designed according to the requirements

34 Filter - Multifunctional filter for the application of fleece - Motorized fleece winding-up unit - Automatic filter band cleaning - Sludge removal paddle for the safe discharge of the filter cake - Easy access to the filter through large-sized slewable observation windows - Central scraper for removing the dirt Pumps % redundant design of the supply pumps - Main supply pumps are designed as base-load reserve pump - The supply pumps will be controlled individually, through frequency-converter, in dependence on pressure - All the pumps will be operated mutually - Frequency converter: Siemens Micromaster controlled through profibus Control - Siemens SIMATIC S Clear survey on all the system data - Status indication of the individual components, e.g. levels, temperature, pressure, flow rates - Frequency converter controlled in dependence on pressure - Tele-maintenance through analogous access, ISDN or LAN - Hours-run meter for all the components - Storage of the system data incl. error protocol - Service platform - Easy operation through menu drive - Linkage of further modules through Siemens profibus Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

35 Central system module up to 4000 l/min for filtering emulsions, oil or water Central system module for 2500 l/min l/min Filter : multifunctional filter for endless filter band and / or fleece Tank capacity : 25 m³ - 40 m³ Tank : emulsion and protection tank Tempering : heating and cooling Pumps : 100 % redundancy

36 Filter - Multifunctional filter for the application of fleece and endless filter band - Motorized fleece winding-up unit - Automatic filter band cleaning - Sludge removal paddle for the safe discharge of the filter cake - Easy access to the filter through large-sized slewable observation windows - Central scraper for removing the dirt Pumps % redundant design of all the pumps - Main supply pumps are designed as base-load pump, as peak-load pump and as reserve pump. - The supply pumps will be controlled individually, - through frequency converter, in dependence on pressure - All the pumps will be operated mutually - Frequency-converter: Siemens Micromaster controlled through profibus Control - Siemens SIMATIC S Clear survey over all the system data - Status indication of the individual components, e.g., levels, temperature, pressure, flow rates - Frequency converter controlled in dependence on pressure - Tele-maintenance through analogous access, ISDN LAN - Hour-run meter for all the components - Storage of the system data incl. error protocol - Service platform - Easy operation the menu drive - Linkage or further modules through Siemens profibus Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

37 Central system module up to 4000 l/min for filtering emulsion, oil or water Central system module for l/min Filte : Multifunctional filter for endless filter band and / or fleece Tank capacity : m³ Tan : Emulsion and protection tank Tank cleaning : Automatic bottom flushing Tempering : Heating and cooling Pumps : 100 % redundancy

38 Filter - Multifunctional filter for the application of fleece and endless filter band - Motorized fleece winding-up unit - Automatic filter band cleaning - Sludge removal paddle for the safe discharge of the filter cake - Easy access to the filter through large observation windows being slewable - Central scraper for receiving dirt Pumps % redundant design of all pumps - Main supply pumps are designed as base-load pump, as peak-load pump and as reserve pump - The supply pumps will be regulated individually through frequency converters in dependence on pressure - All the pumps will be operated mutually - Frequency converters : Siemens Micromaster controlled through profibus Control - Siemens SIMATIC S Clear survey on all system data - Status indication of the individual components, e.g. evels, temperature, pressure, flow rates - Frequency converters regulated in dependence on pressure - Tele-maintenance through analog access ISDN or LAN - Hours-run meter for all the components - Storage of the system data incl. error protocol - Service platform - Easy operation through menu drive - Linkage of further modules through Siemens profibus Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

39 Drawing oil cooling and cleaning system up to l / min for filtering emulsions, oil or water Cooling and cleaning system for 1000 l/min with filtering fleece Filter Flow rate Tank capacity Tank Tempering Pump Dimensions Construction : WUG for fleece : 1000 l/min with 35 g of fleece - in dependence on the grade of filtration of the fleece and of the medium : 4000 l l (in dependence on the medium, on the flow rate and on the application) : glass-fiber reinforced, steel, stainless steel : Bypass cooling of the tank with cooling cycle pump, will be designed according to the requirements : up to 1000 l/min; 2-5 bar as submersible pump : can be dertermined in dependence on the project : supply as filtering system without tank or with tank, optionally also with dirt tank, incl. leakage monitoring

40 Filter - Drum band filter WUG for the application of fleece - Fleece discharge into the chip bucket as option with motorized winding-up unit - Very good access for maintenance and Cleaning - Contactor or LOGO control - Interval and / or level control - Material: stainless steel Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

41 Mobile filter system for filtering emulsion, oil or water Mobile filtering system for 1500 l/min Filter : Multifunctional filter for fleece with motorized dirty fleece winding-up unit Tank capacity : m³ Tan : Emulsion and protection tank + bottom basin Tempering : Heating and cooling as required Pumps : Design as required Containe : Equipped with air conditioning system and all required protective and signalling devices

42 Filter Multifunctional filter of the type series WUG 70 and WUG 100 Equipment : Fleece and / or endless filter Endless filter bands from 40 µm Dual operation with motorized winding-up unit Hose connections leak-proof hose connections between container and external pumps additional electronic leakage monitoring easy separation an interchange of the hose lines is excluded Control Simple and easily operator-accessible surface Logic menu drive Integration into central networks and process data acquisition systems Continuous recording of errors and signalling of status displays Control of external pumps Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

43 KSS Filteranlage bis l/min Cooling lubricants filter system up to l/min Für Wasser,Öl und Emulsion / for water, oil and emulsion KSS Anlage bis l/min - Filter für Vlies und / oder Endlosband - Versorgungspumpe bis l/min; 2-4 bar - Plattenwärmetauscher - Plattenwärmetauscher mit Kühlkreispumpe - Skimmer zur Reinigung der Badoberfläche - Kühlmitteltank V(in l)= l/min * 10 - Schutztank Cooling lubricants filter system - Filter for fleece and / or endless belt - Feed pump : l/min ; 2-4 bar - Plate heat exchanger with pump for cooling - Skimmer for cleaning the bath surface - Cooling lubricants tank V(in l)=l/min * 10 - Protection tank Rückförderstation - bis l/min - Druck wird dem Prozess angepasst - mit Schutzbehälter - Option: eigene Steuerung Lifting station - Supply pump: up to l/min - different pressure levels -withprotectiontank - Option: inclusive control system Hüttner Maschinenfabrik GmbH Harzstraße Rieder (Harz) Telefon : Telefax : zentrale@huettner-maschinen.de Internet:

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