INSTALLATION MANUAL. Drive line rebuild kit for MF class 8 p/n 13645
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1 INSTALLATION MANUAL Drive line rebuild kit for MF class 8 p/n Rekordverken k Sweden AB Öttum KVÄNUM Tel Fax T0868 1
2 Foreword Description of rebuild kit This installation manual describes how to rebuild a drive line to be fully automatic switching between chopping and windrowing by only toggle a switch. Necessary parts not included in the kit Following parts are not included in the kit and must be ordered separately Idler 2 pcs Speed Sensor 2 pcs. Before installation starts Shut off engine, set parking brake and remove key. 2
3 Removal of Belt shields and Brackets Remove Bracket Remove Bracket Remove Bracket Remove Belt shield Remove Bracket Remove Bracket Remove Belt shield 3
4 Removal of Belts and Pulley Remove Harness shield Remove Pulley and hub Remove Belt 4
5 Removal of Ladder and Railings Remove Ladder Remove Railing Remove Railing Remove Ladder Bracket 5
6 Removal of Tailboard, Chopper and Actuators Remove Actuator Remove Actuator Remove Tailboard Remove Chopper 6
7 Removal of Rear light arms and Bracket for license plate Remove Light arm Remove Bracket for license plate Remove Light arm 7
8 Removal of Hood and Actuator brackets Remove Actuator bracket Remove Hood Remove Actuator bracket 8
9 Installation of Hood and Brackets Bracket Carriage bolt M8x25, washer and nuts Top Side sheet Front roof plate Bottom Side sheet Rear roof plate Light arm bracket M8x30, washer, nut Bottom Side sheet Bottom Side sheet Cross plate M8x20, washers and nuts Rubber Pop rivet Ø4,8x14 9
10 Installation of Chopper and Locking list Removal of Pulley and Hub Replace with new Locking list Screw M8x25 Washers and nut Current Pulley and Hub shall be removed Chopper 10
11 Installation of Claw clutch 1. Key 3/8 x3/8 2. Pulley with hub 4. Tighten set screw 3. Washer 10,5x50x8 Screw M10x30 Lock washer 11
12 Installation of Claw clutch 5. Springs and balls 5. Springs and balls 6. Claw disc 8. Grease 7. Circlip 8. Grease Place holes in Pulley and Claw disc, concentric when engaging claw clutch 12
13 Installation of Idler bracket 1(3) Combine original pulley (Picture show high speed pulley) Idlers, p/n (2x) Not included in the kit and must be ordered separately M10x35, washers and nuts Drill holes Ø11 M10x40, washers and nuts See next page for using of shims Stay, nuts and washers 13
14 Installation of Idler bracket 2(3) Adjust vertical position with Shim t=1 and/or Shim t=3 Jack shaft pulley Chopper pulley Jack shaft pulley 1,5 mm 1,5 mm Chopper pulley 14
15 Installation of Idler bracket 3(3) Adjust belt alignment with stay Rear Jack shaft pulley Front jack shaft pulley Rear jack shaft pulley Front jack shaft pulley 1,5 mm 2 mm 15
16 Installation of Rails and Stair Use existing hardware Rail top Rail front Rail rear Stair Use existing hardware Reuse clamps M8x25, washers and nuts M8x25, washers and nuts 16
17 Installation of Rear Slide list Slide list, M8x25, washers and nuts 17
18 Installation of Harness shields Rear harness shield Use existing hardware Front harness shield Use existing hardware 18
19 Installation of Actuator and Brackets LH Use existing hole and hardware. Screw M12x55 Nuts Actuator Actuator support and Clamp Screw M8x25 Washers and Nuts Rear lh Actuator bracket Front lh Actuator bracket Screw M8x25 Washers and nuts Screw M12x80 Nuts 19
20 Installation of Actuator and Brackets RH Front rh Actuator bracket Actuator Screw M12x55 Nuts Front RH Actuator bracket Screw M10x25, M10x30 Washers and Nuts Rear rh Actuator bracket Drill one new hole Ø11 Use existing screws and M10x25, Washers And Nut Screw M12x55 Nuts 20
21 Installation of Brackets for Shields Bracket M10x25, washers and nut Bracket Use existing hardware Bracket M8x25, washers and nut and existing hardware 21
22 Installation of Electric box and Actuator support Actuator support and Clamp Screw M8x25 Washers and Nuts Electric box Screw M8x25 Washers and Nuts 22
23 Installation of Chopper shield Chopper shield Existing hole M8x20, washers and nut Existing hole M8x20, washers and nut Drill hole Ø9 M8x20, washers and nut Drill hole Ø9 M8x20, washers and nut Drill hole Ø9 M8x20, washers and nut 23
24 Overview of electric harness Connect to Electric clutch Connect to +12 VDC Connect to Idler speed alarm Connect to Actuator RH Connect to Actuator LH Connect to Combine original connector for speed. Connect to Chopper speed alarm Connect to Chassis ground Connect to Clutch sensor Connect to Electric box 24
25 Harness connection to Electric clutch 25
26 Harness connection to Power supply +12 VDC 26
27 Harness connection to Actuator LH Connect to Actuator LH 27
28 Installation of Idler speed sensor Harness connection to Idler speed sensor Connect to Idler speed alarm Install Idler speed sensor Adjust to 2±1 mm between sensor and gear tooth. 28
29 Harness connection to Combine original connector for speed If combine is equiped with a 3-way connector shall it be replaced with a Deutsch DT06-4S, sockets, wedge lock and plug. These parts are included in the kit. Wiring i diagram 4-White-Signal 1-Red-Supply 2-Black-Ground Connect to Combine original connector for speed. 29
30 Installation of Chopper sensor Harness connection to Chopper speed sensor Install Chopper speed sensor Adjust to 2±1 mm between sensor and gear tooth. Clamp Clamp Clamp Connect to Chopper speed alarm 30
31 Installation of Clutch sensor Harness connection to Clutch sensor Install Clutch sensor Adjust to 4±1 mm between sensor and disc when disc is fully out. Clamp Connect to Clutch sensor 31
32 Harness connection to Actuator RH Connect to Actuator RH 32
33 Harness connection to Electric box Connection to Chassis ground Clamp 1. Drill hole Ø9. 2. Remove paint for good ground connection. 3. Connect eyelet to chassis ground. Connect to Electric box 33
34 Installation of Belts 1. Install tertiary ti belt See following pages for adjusting belt tension. 2. Install secondary belt See following pages for adjusting belt tension. 34
35 Installation of Belts Adjustment of belt tension on tertiary belt when straw chopper is in chopping position. 1. Make sure chopper is in fully forward position (chopping position) If chopper is somewhere between forward and backward position when tighten belt will the belt be over tighten and failure. 2. Tighten nut until washer aligns with the gauge. Do not over tighten. 35
36 Installation of Belts Adjustment of belt tension on tertiary belt when straw chopper is in windrowing position. 1. Make sure chopper is in fully rearward position (windrowing position) If chopper is somewhere between forward and backward position when tighten belt will the belt be over tighten and failure. 2. Tighten nut until washer aligns with the gauge. Do not over tighten. 36
37 Installation of Belts Adjustment of belt tension on secondary belt With the belt installed, tighten the adjustment nuts (2) until the spring guide (3) contacts the spring housing (4). If there is a gap of more then 2 mm between the spring guide and the spring housing, then adjustment is needed. 37
38 Installation of Shield 3. Shield Tigthen ¼ turn latch Shield M8x20 Washers and nuts Shield M8x20 Washers and nuts 38
39 Installation of Shields 4. Slide list M8x20, M8x25, washer and nuts 5. Shield M8x20, M8x25 Washers and nuts 39
40 Installation of Light arms and bracket for license plate Bracket for license plate New position of light arm Original position of light arm 40
41 Add hole for new position This hole can maybe already exist. If not shall hole be added. Existing hole Drill new hole Ø13 41
42 Installation of Chaff Curtain Drill new holes Ø13 Install Pins, Pin, washers and lock nuts Adapter plate Pop rivets Ø4,8x10 Curtain Ball screws, washers and nuts 42
43 Installation of Straw forks Straw forks in windrowing position Straw forks in parking position 43
44 Installation of Hooks on ladder Replace with new hooks Use existing hardware 44
45 Test run Before Test run Check that Electric harness do not interfere with belt and pulleys. Test run Move chopper to chopping position (front position) Engage claw clutch. Run separator at high idle. Check for abnormal vibrations. After Test run Leave user s manual and spare part list in the cabin. 45
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