SensaGuard TM 18 mm Stainless Steel Barrel Installation Instructions
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1 TM 18 mm Stainless Steel Barrel Installation Instructions Certifications IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE PN ver 05 March 2012
2 2 TM 18 mm Stainless Steel Barrel Installation Instructions ENGLISH: GERMAN: FRENCH: ITALIAN: SPANISH: PORTUGUESE: POLISH: This instruction sheet is available in multiple languages at Select publication language and type "" in the search field. Dieses Instruktionsblatt kann in mehreren Sprachen unter gelesen werden. Bitte Ihre Sprache anwählen und "" im Suchfeld eintippen. Ces instructions sont disponibles dans différentes langues à l'adresse suivante Sélectionner la langue puis taper dans le champ de recherche. La presente scheda d'istruzione è disponibile in varie lingue sul sito Selezionare la lingua desiderata e digitare "" nel campo di ricerca. Puede encontrar esta hoja de instrucciones en varios idiomas en Seleccione el idioma de publicación y escriba "" en el campo de búsqueda. Esta folha de instruções está disponível em várias línguas em Seleccione a língua de publicação e entre com "" no espaço de busca. Ta kartka z instrukcjami jest dostepna w wielu jezykach na stronie: Wybierz jezyk publikacji i wpisz w polu poszukiwania "". Table of Contents Installation Instructions 3 Warnings 3 Technical Specification 3 Operating Characteristics 3 Outputs (internally fused) 3 Environmental 3 Protection 4 Dimensions 4 Mode of Operation 4 Status Indicators 4 Mounting Information 4 Nut Torque Specification 4 Minimum Distance Between Sensors 5 Misalignment Curve 5 Wiring Diagram 5 Recommended Mating Cable 5 Diagnostics 5 Troubleshooting 6 Application Wiring Examples 8 List of Recommended Relays 12 Maintenance 12 Repair 12 Declaration of Conformity 12
3 TM 18 mm Stainless Steel Barrel Installation Instructions 3 Installation Instructions Installation must be in accordance with the following steps and stated specifications and should be carried out by suitable competent personnel. The unit is not to be used as a mechanical stop. Guard stops and guides must be fitted. Adherence to the recommended maintenance instructions forms part of the warranty. This device is intended to be part of the safety related control system of a machine. Before installation, a risk assessment should be performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental characteristics of the machine to which it is to be fitted. Refer to Technical Specifications for Certification information and ratings. ATTENTION: The presence of spare actuators compromise the integrity of the safety systems. Personal injury or death, property damage or economic loss can result. Appropriate management controls, working procedures and alternative protective measures should be introduced to control their use and availability. Technical Specifications
4 4 TM 18 mm Stainless Steel Barrel Installation Instructions Dimensions - mm (inches) (0.568) 74.7 (2.94) 4.75 (0.187) 4.57 (0.18) Dia. 2 Places 13.9 (0.547) (0.625) 16.1 (0.634) (0.625) (1.436) (0.54) 16.4 (0.436) Actuator (0.54) (0.625) (1.436) 44.5 (1.75) Sensor 10.4 (0.409) M18 x 1 Mode of Operation Status indicators: Power/Fault LED illuminates Green - The unit is ready for operation. Power/Fault LED illuminates : - Door/Guard open. The unit is not ready for operation. Power/Fault LED illuminates flashes or Green: - Unit failure. See Diagnostic section below. Mounting Information Use non-removable screws, bolts, or nuts to mount the switch and actuator. Do not over torque the mounting hardware. Position the switch and actuator so they are aligned with each other. Mount the switch and actuator to removable guard, door or gate. Keep the switch and actuator within the sensing range below. Nut Torque Specification Barrel Switch: 2.26 N M (20 in lbs) Actuators: 2.26 N M (20 in lbs) Minimum Distance Between Sensors 18 mm Actuator 50 mm Sensor 1 Sens
5 TM 18 mm Stainless Steel Barrel Installation Instructions 5 Typical Misalignment Curve 18 mm Unit with 18 mm Target Sensing Distance Note: There must be a minimum spacing of 4 mm (0.157 in) if actuator and sensor face approaches laterally. This will prevent false triggering due to the side lobe areas. Typical Wiring Diagram OFF Side Lobe Assured Sensing Distance 1 OFF ON Misalignment OFF Side Lobe Description 8-Pin Micro (M12) Plastic 3-N/A 8-Safety A+ 4-Safety B+ 5-Safety A 2-24V DC+ 1-Aux A 7-0V 6-Safety B Grey Safety A Safety A+ Safety B 8-Pin Cordset low Safety B+ 889D-F8AB-* Aux A or cable version 24V DC+ Gnd / 0V Green N/A * Replace symbol with 2 (2m), 5 (5m) or 10 (10m) for standard cable lengths. Diagnostic Unit Indicators (per IEC 60073) State Status Troubleshooting Off Not Powered NA Device Output Not Safe, OSSD not active NA LED Green Safe, OSSD active NA Green flash Power up test or OSSD Check 24V DC or OSSD inputs inputs not valid (yellow and red wire) Flash 1 Hz Flash Recoverable Fault Recoverable fault check OSSD 4 Hz Flash Non-recoverable Fault outputs are not shorted to, 24V DC or each other. Cycle power.
6 6 TM 18 mm Stainless Steel Barrel Installation Instructions Troubleshooting Series Circuit Actuator 5 Switch 5 +0 V +0 V +0 V +0 V Actuator 5 is in sensing range. Switch 5 is functioning properly. Series inputs are 0V. OSSDs are de-energized to 0V. Green LED is Flashing to indicate Series inputs are not 24V. Actuator 4 Switch 4 Actuator 4 is in sensing range. Switch 4 is functioning properly. Series inputs are 0 V. OSSDs are de-energized to 0V. Green LED is Flashing to indicate Series inputs are not 24V. Actuator 3 Switch 3 +0 V +0 V 24VDC Power Supply XL120D Switch 1 RTN V +24 V Actuator 3 is in sensing range. Switch 3 has fault. See Table Above LED is flashing Actuator 1 Actuator 2 Switch V +24 V Actuator 2 is in sensing range. Switch 2 is functioning properly OSSDs are energize to 24 V Green LED is ON. Recoverable fault OSSD s are OFF Actuator 1 is in sensing range. Switch 1 is functioning properly OSSDs are energize to 24 V Green LED is ON.
7 TM 18 mm Stainless Steel Barrel Installation Instructions 7 Unit Response Time (does not include safety relay response time) Sensor 1 Sensor 2 24V DC Power Supply RT A2 S11 S52 S MSR127TP S21 S22 S34 A Actuator 1 Actuator 2 Actuator 3 Sensor 3 OFF ON Initial Conditions: All actuators are in sensing distance. Actuator 1 is out of sensing range. Actuator 2 and 3 are in sensing range. Actuator 1 is moved out of sensing range. Sensor 2 drops the 24 volts (red and yellow) from Sensor 1 OSSD outputs. Green LED flashes. Sensor 3 drops the 24 volts (red and yellow) from Sensor 2 OSSD outputs. Green LED flashes. 0 ms 54 ms 72 ms 90 ms Actuator 1 is moved into sensing range. Sensor 1 OSSD outputs are energized. Sensor 2 OSSD inputs (red and yellow) transition to 24V DC from Sensor 1 OSSD outputs. Sensor 2 OSSD outputs are energized Sensor 3 OSSD inputs (red and yellow) transition to 24V DC from Sensor 2 OSSD outputs. Sensor 3 OSSD outputs are energized. 0 ms 360 ms 378 ms 396 ms
8 8 TM 18 mm Stainless Steel Barrel Installation Instructions Application Wiring Examples Unit 3 Unit 2 Unit 1 low low low Reset A1 S11 S52 S MSR127RP S21 S22 S34 A MSR127RP with 3 sensors in series, monitored manual reset, driving 100S or 700S safety controllers A1 S11 S52 S MSR127TP S21 S22 S34 A Unit 1 low Reset A1 S11 S52 S MSR127RP S21 S22 S34 A MSR127RP with 1 sensor, monitored manual reset, driving 100S or 700S safety controllers. GuardShield MSR127RP with 1 sensor, automatic reset, driving 100S or 700S safety controllers Unit 1 low Unit 3 Unit 2 Unit 1 low low low Reset A1 S11 S52 S MSR127RP S21 S22 S34 A MSR127RP with 3 sensors and 1 440L light curtain in series, monitored manual reset, driving 100S or 700S safety relays. Note: Light curtain must be last (farthest from MSR127).
9 TM 18 mm Stainless Steel Barrel Installation Instructions 9 Application Wiring Examples GuardShield Unit 3 Unit 2 Unit 1 low low low A1 S11 S52 S MSR127TP S21 S22 S34 A MSR127TP with 3 sensors and 1 440L light curtain in series, automatic reset, driving 100S or 700S safety contactors. Note: Light curtain must be last (farthest from MSR127) Unit 3 Unit 2 Unit 1 low low low A1 S11 S52 S MSR127TP S21 S22 S34 A MSR127TP with 3 sensors in series, automatic reset, driving 100S or 700S relays.
10 10 TM 18 mm Stainless Steel Barrel Installation Instructions S12 K3 S12 K3 S20 K4 S20 K4 low GuardShield S12 S20 S12 S20 S51 S11 S21 S31 S Y40 Y41 Y42 A1 440R-H R-H R-H23180 MSR221P MSR211P MSR230P S34 Y1 Y2 Y Y32 Y33 Y30 A2 low low MSR200 series with 3 sensors and 1 440L light curtain, automatic reset, driving 100S or 700S safety contactors. Note: Light curtain can be attached to any input low GuardShield S12 S20 S12 S20 S51 S11 S21 S31 S Y40 Y41 Y42 A1 440R-H R-H R-H23180 MSR221P MSR211P MSR230P S34 Y1 Y2 Y Y32 Y33 Y30 A2 Reset low low MSR200 series with 3 sensors and 1 440L light curtain, manual reset, driving 100S or 700S safety contactors. Note: Light curtain can be attached to any input.
11 TM 18 mm Stainless Steel Barrel Installation Instructions 11 S12 K3 S12 K3 S20 K4 S20 K4 low low S12 S20 S12 S20 S51 S11 S21 S31 S Y40 Y41 Y42 A1 440R-H R-H R-H23180 MSR221P MSR211P MSR230P S34 Y1 Y2 Y Y32 Y33 Y30 A2 low low MSR200 series with 4 sensors, automatic reset, driving 100S or 700S safety contactors. low low S12 S20 S12 S20 S51 S11 S21 S31 S Y40 Y41 Y42 A1 440R-H R-H R-H23180 MSR221P MSR211P MSR230P S34 Y1 Y2 Y Y32 Y33 Y30 A2 Reset low low MSR200 series with 4 sensors, manual reset, driving 100S or 700S safety contactors.
12 12 TM 18 mm Stainless Steel Barrel Installation Instructions List of recommended relays MSR126, MSR127, MSR123, MSR124, MSR131, MSR138, MSR211, MSR121, MSR320, Guardmaster safety relay family (440R-D22R2, 440R-D22S2, 440R-S12R2, 440R-S13R2, 440R- EM4R2, 440R-EM4R20), SmartGuard, 1791 DS DeviceNet Safety I/O. Maintenance Every month Check the correct operation of the switching circuit. Also check for signs of abuse or tampering. Inspect the switch casing for damage. Repair Check the machine is isolated and stopped whenever the interlocked guard door is open. IMPORTANT: After installation and commissioning, the actuator, switch and switch lid fixing screws should be coated with tamper evident varnish or similar compound. If there is any malfunction or damage, no attempts at repair should be made. The unit should be replaced before machine operation is allowed. Declaration of Conformity Rockwell Automation hereby declares that is in conformity with Directive 2004/108/EC, 2006/42/ED as specified in the Declaration of Conformity available from R PN ver 05 March 2012 Copyright 2012 Rockwell Automation, Inc. All Rights Reserved.
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