INSTALLATION INSTRUCTIONS FOR SLOAN SERIES 900 HYDRAULIC FLUSHING SYSTEM EXPOSED CLOSET, URINAL AND SERVICE SINK

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1 ode No Rev. 5 (11/16) INSTLLTION INSTRUTIONS FOR SLON SRIS 900 HYRULI FLUSHING SYSTM XPOS LOST, URINL N SRVI SINK Model 910/911 Model 986 Model 920 xposed loset Flushometer 1½ Top Spud MOL 910/911 MOL 913 MOL 915 MOL 916 xposed loset Flushometer 1½ ack Spud MOL 920 MOL 921 MOL 922 xposed Urinal Flushometer 1 (32 mm) Top Spud MOL 980 xposed Urinal Flushometer ¾ (19 mm) Top Spud MOL 986 xposed Service Sink Flushometer 1½ Top Spud MOL 917 LIMIT WRRNTY Unless otherwise noted, Sloan Valve ompany warrants this product, manufactured and sold for commercial or industrial uses, to be free from defects in material and workmanship for a period of three (3) years (one (1) year for special finishes, SF faucets, PWT electronics and 30 days for PWT software) from date of first purchase. uring this period, Sloan Valve ompany will, at its option, repair, replace, or refund the purchase price of any product which fails to conform with this warranty under normal use and service. This shall be the sole and exclusive remedy under this warranty. Products must be returned to Sloan Valve ompany, at customer s cost. No claims will be allowed for labor, transportation or other costs. This warranty extends only to persons or organizations who purchase Sloan Valve ompany s products directly from Sloan Valve omapny for purpose of resale. This warranty does not cover the life of the batteries. THR R NO WRRNTIS WHIH XTN YON TH SRIPTION ON TH F HROF. IN NO VNT IS SLON VLV OMPNY RSPONSIL FOR NY ONSQUNTIL MGS OF NY MSUR WHTSOVR. PRIOR TO INSTLLTION Prior to installing the flushometer, install the items listed below as illustrated in the Rough-in iagrams on Page 2. Install closet or urinal fixture. Install drain line (NOT supplied by Sloan). ore a hole (see rough-in for size) in wall for water supply line, and install water supply line. ore holes in wall for both the Hydraulic Push utton ctuator and the Valve ctuator. For Model HY-72- Push utton ctuator, install an electrical box at both Push utton ctuator and Valve ctuator. Run conduit between the two electrical boxes. IMPORTNT: INSTLL LL PLUMING IN ORN WITH PPLIL OS N RGULTIONS. WTR SUPPLY LINS MUST SIZ TO PROVI N QUT VOLUM OF WTR FOR H FIXTUR. FLUSH LL WTR LINS PRIOR TO MKING ONNTIONS. Sloan s flushometers are designed to operate with 10 to 100 psi (69 to 689 kpa) of water pressure. TH MINIMUM PRSSUR RQUIR TO TH VLV IS TRMIN Y TH TYP SLT. onsult fixture manufacturer for minimum pressure requirements. Most Low onsumption water closets (1.6 gpf/6.0 Lpf) require a minimum flowing pressure of 25 psi (172 kpa). IMPORTNT: With the exception of ontrol Stop Inlet, O NOT use pipe thread sealant or plumbing grease on valve components or couplings! SUPPLY N TUTOR ROUGH-IN VLV TUTOR LOTION IMTR HOL imension must be held to 1/8 (3 mm). 4 x 4 (102 mm x 102 mm) OX OPTIONL - FURNISH Y OTHRS NTRLIN S VLV ROUGH-IN WTR SUPPLY LIN TOP TOOLS RQUIR FOR INSTLLTION Straight blade (flathead) screwdriver 5/64 hex wrench Sloan -50 Super-Wrench, Sloan -109 Plier Wrench or smooth jawed spud wrench 1

2 VLV ROUGH-INS (NOT: SPIFY TUTOR VRITION N FOR YOUR PPLITION) MOL 910/911 MOLS 913/915/916 OPNING IN WLL OPNING IN WLL 1 (292 mm) NTRLIN PUSH UTTON (LOTION OPTIONL) (25 mm N) WTR SUPPLY (913): 16 (406 mm) (915): 24 (610 mm) (916): 27 (686 mm) NTRLIN PUSH UTTON (LOTION OPTIONL) (25 mm N) WTR SUPPLY WLL WLL MOLS 920/921/922 MOL 980 OPNING IN WLL 1 (292 mm) NTRLIN PUSH UTTON (LOTION OPTIONL) (25 mm N) WTR SUPPLY OPNING IN WLL 1 (292 mm) NTRLIN PUSH UTTON (LOTION OPTIONL) (25 mm N) WTR SUPPLY 6-1/2 (165 mm) 7-1/2 (191 mm) IF 2 (51 mm) SPU WLL WLL MOL 986 MOL 917 OPNING IN WLL 1 (292 mm) NTRLIN PUSH UTTON (LOTION OPTIONL) 3/4 I.P.S. (20 mm N) WTR SUPPLY OPNING IN WLL 24 (610 mm) NTRLIN PUSH UTTON (LOTION OPTIONL) (25 mm N) WTR SUPPLY WLL NOT: Water loset Valves with -2.4 Model esignation deliver 2.4 gpf (9.0 Lpf). 2 WLL

3 !!! IMPORTNT!!!!!! IMPORTNT!!! NVR OPN TH ONTROL STOP TO WHR TH FLOW FROM TH VLV XS TH FLOW PILITY OF TH FIXTUR. IN TH VNT OF VLV FILUR, TH FIXTUR MUST L TO OMMOT ONTINUOUS FLOW FROM TH VLV.!!! IMPORTNT!!! PROTT TH HROM OR SPIL FINISH OF SLON S FLUSHOMTRS. O NOT US TOOTH TOOLS TO INSTLL OR SRVI VLVS. US SLON -50 SUPR WRNH, SLON -109 PLIR WRNH OR SMOOTH JW SPU WRNH TO SUR OUPLINGS. S R N LNING STION FOR MOR TILS. Measure from finished wall to /L of Fixture Spud. ut pipe 1¼ (32 mm) shorter than this measurement. hamfer O.. and I.. of water supply pipe. Slide Threaded dapter fully onto pipe. THIS PROUT ONTINS MHNIL OMPONNTS THT R SUJT TO NORML WR. THS OMPONNTS SHOUL HK ON RGULR SIS N RPL S N TO MINTIN TH VLV S PRFORMN.!!! IMPORTNT!!! WITH TH XPTION OF TH ONTROL STOP INLT, O NOT US PIP THR SLNT OR PLUMING GRS ON VLV OMPONNTS OR OUPLINGS. When further assistance is required, please consult your local Sloan Representative, or Sloan Technical Support at: SLON-14 ( ) 1 - INSTLL OPTIONL SWT SOLR PTR (ONLY IF YOUR SUPPLY PIP OS NOT HV ML THR) WTR SUPPLY PIP FINISH WLL 1-1/4 (32 mm) Sweat solder the dapter to pipe. 2 - INSTLL OVR TU, WLL FLNG, N ONTROL STOP TO SUPPLY PIP Measure from finished wall to first thread of adapter or threaded supply pipe (dimension X ). ut cover tube to this length. Slide cover tube over pipe. Slide wall flange over cover tube until against wall. Install the Sloan ak-hek control stop to the water supply line with the outlet positioned as required. WTR SUPPLY PIP ST SRW SWT SOLR PTR OVR TU WLL FLNG ST SRW SUPPLY FLNG Tighten Set Screw with a 1/16 hex wrench. O NOT install vandal resistant stop cap at this time. /L OF FIXTUR SPU OVR TU SWT SOLR PTR IRON PIP NIPPL OR OPPR PIP WITH SWT SOLR PTR K-HK ONTROL STOP over Tube and Supply Flange with Set Screw is supplied with Royal valves; available in YY Sweat Kit for Regal valves. 3

4 3 - INSTLL VUUM RKR N FLUSH ONNTION!!! IMPORTNT!!! U TO TH HIGH K PRSSURS THT N RT Y STINLSS WTR LOSTS N OMINTION FIXTURS, TH FOLLOWING PROURS MUST FOLLOW WHN INSTLLING TH FLUSH ONNTION. FILUR TO FOLLOW THS PROURS N RSULT IN SPRTIONS. FOR SUR ONNTIONS IN HIGHR PRSSUR N OTHR SVR ONITION PPLITIONS, TH FLUSH ONNTIONS N SWT SOLR. RMOV LL PLSTI N RUR GSKTS FOR GINNING SOLRING PROSS. Install Slip lbow onnect scored ends of vacuum breaker tube and F-100/F-102 flush connection to the elbow using coupling, slip gasket and rubber compression gasket. fter applying Loctite to scored ends, tighten securely. VUUM RKR IMPORTNT: WHN UTTING SOR TUS TO FIT, LWYS KP T LST 1-1/4 (32 mm) OF SORING TO SSUR PROPR NGGMNT WITH OMPRSSION OUPLING. NOT Sloan Prison Flushometers are designed to connect to a stainless steel prison fixture in the chase behind the wall. pipe connection (NOT supplied by Sloan) must be used to connect the fixture inlet from the wall to the flush connection. For urinals using a Model 613 or 9613 valve, a 3/4 (19 mm) pipe connection must be used to connect the fixture inlet from the wall to the flush connection. OUPLING NYLON SLIP GSKT RUR GSKT SLIP JOINT OUPLING F-100 FLUSH ONNTION Secure flanged end of F-100 Flush onnection to the pipe using a F-2- oupling Nut with S-21 Gasket. Tighten securely. For urinals using a Model 613 or 9613 Valve, secure flanged end of F-15- Flush onnection to the 3/4 (19 mm) pipe using a 3/4 F-2-W slip joint coupling (Rubber Gasket, Nylon Slip Gasket and oupling Nut). Tighten securely. F-100 FLUSH ONNTION* (SUPPLI 3-1/4 LONG) F-2- OUPLING S-21 GSKT FIXTUR SI OF WLL OR 3/4 I.P.S. PIP ONNTION (NOT SUPPLI Y SLON) ut Vacuum reaker and Flush onnection tubes to length.!!! IMPORTNT!!! IMPORTNT: WHN UTTING SOR TUS TO FIT, LWYS KP T LST 1-1/4 (32 MM) OF SORING TO SSUR PROPR NGGMNT WITH OMPRSSION OUPLING. LOW LOW Figure 2 Figure 3 RUR GSKT NYLON SLIP GSKT OUPLING IMPORTNT: efore inserting the scored ends into the lbow, apply several drops of Loctite (supplied by Sloan) to the scored ends of the tubes (Figure 3). This sealant helps prevent separation under high-pressure conditions. O NOT use any other pipe sealant or lubricant on this connection. OUPLING NYLON SLIP GSKT RUR GSKT VUUM RKR pply Loctite to scored ends of tubes F-100 FLUSH ONNTION F-2- OUPLING OR 3/4 I.P.S. PIP ONNTION (NOT SUPPLI Y SLON) Slide the oupling Nut, Nylon Slip Gasket and Rubber Gasket onto the Vacuum reaker and Flush onnection tubes. Loctite can also be used to secure Push utton Flange. See Sealant package for details. 4

5 4 - INSTLL VLV TUTOR Insert ctuator artridge into Flushometer Valve ody. Install Valve ctuator Housing onto Flushometer Valve ody. Hand tighten Housing Nut with a wrench. ut off excess tubing with a plastic tube cutter (PT) so that there will be about 3 to 4 (76 mm to 102 mm) of slack when connected to valve actuator. Slide plastic colored tubing into its corresponding colored valve actuator fitting. Pull tubing to make sure connection is secure. (Tubing can be removed by pressing on lue/yellow connection button to release). 5 - INSTLL FLUSHOMTR lign flushometer ody on top of vacuum breaker flush connection. Measure distance from valve actuator Housing to finished wall. ut chrome sleeve adding an additional 1 (25 mm) to the previously measured distance. IMPORTNT: O NOT cut threaded end of hrome Sleeve. Only cut nonthreaded end. Remove flushometer ody from top of Vacuum reaker flush onnection. Slide chrome sleeve (threaded end first) over plastic tubing. Thread onto valve actuator until chrome sleeve is tight against valve actuator housing. Slide flange and cover plate over plastic tubing and onto chrome sleeve. Run Plastic Tubing through wall hole to push utton ctuator location. (If installing HY-72- Push utton ctuator, run Plastic Tubing through electrical box and conduit and out through the electrical box at Push utton ctuator location. MXIMUM JUSTMNT OF TH SLON JUSTL TILPI IS 1/2 (13 MM) IN OR OUT FROM TH STNR (121 MM) (/L OF FLUSHOMTR TO /L OF ONTROL STOP). IF ROUGH-IN MSURMNT XS 5-1/4 (133 MM), ONSULT FTORY FOR LONGR TILPI. F G!!! IMPORTNT!!! TUING MUST ONNT TO PROPR VLV TUTOR. YLLOW TU MUST ONNT TO YLLOW/ O FITTING N LU TU MUST ONNT TO LU/ L FITTING. 4-1/4 (108 mm) 5-1/4 (133 mm) MX. MSUR ISTN N 1 (25 mm) Mount Wall Flange onto over Plate using (2) Flathead Screws, Lockwashers and Nuts provided. Tighten Fasteners securely. IMNSION MUST HL TO 1/8 (3 mm) Insert extension Stem into extension dapter and thread extension dapter onto Push utton ctuator. Insert threaded end of Push utton ctuator ssembly through over Plate ssembly. Fasten to Plate with Nut. Tighten securely. Place rass Insert into black Push utton. oncave side of rass Insert must face outward of Push utton. Insert black Push utton into utton Flange. Place Spring against rass Insert of Push utton. Install Push utton ssembly onto over Plate. Secure with Setscrew located on utton Flange. ttach plastic tubing. See: Steps to attach plastic tubing on next page. Mount over Plate ssembly onto electrical box cover using the four (4) Screws provided. 5 OVR PLT PLSTI TUS FLNG HROM SLV VUUM RKR TU WITH RPIR KIT QUIK ONNT HOUSING VLV TUTOR HOUSING K-HK ONTROL STOP FLUSHOMTR VLV OY HY-83- TUTOR RTRIG IMPORTNT: Use a Sloan -50 Super-Wrench, Sloan -109 Plier Wrench or smooth jawed spud wrench to secure all couplings. This will eliminate damage to chrome or special finish that normally occurs when slip-joint pliers, pipe wrenches or other toothed tools are used. F Insert djustable Tailpiece into ontrol Stop. Lubricate O-ring seal with water. Hand tighten Tailpiece oupling. G lign flushometer body on top of vacuum breaker flush connection. Hand tighten vacuum breaker coupling. H lign flushometer body. Using a wrench, securely tighten couplings in order given: (1) tailpiece coupling, (2) vacuum breaker coupling and (3) spud coupling. Then tighten valve actuator housing nut securely. I UNIVRSL (2) GNG L. OX 1-5/8 x 4-1/2 H x 6-13/16 W (NOT SUPPLI Y SLON) With flushometer body aligned on top of vacuum breaker flush onnection, assemble cover plate to plaster ring with hex head screws. Slide flange against cover plate. PLSTI TUING QUIK ONNT FITTINGS (2) TUTOR SSMLY FLUSHOMTR OY VUUM RKR OUPLING) VUUM RKR FLUSH ONNTION (2) GNG L. OX VI OVR 3/4 RIS x H x 7-1/16 W (NOT SUPPLI Y SLON) WLL TUTOR /L FIXTUR XTNSION STM JUSTL TILPI VUUM RKR RPIR KIT XTNSION PTR OVR PLT SRWS (4) LOKWSHRS (2) OVR PLT WLL FLNG FLTH SRWS (2) PUSH UTTON /L SUPPLY 6 - INSTLL PUSH UTTON TUTOR (HY-72- SI WLL (SW VRITION) PUSH UTTON TUTOR) 2 TILPI OUPLING 1 ONTROL STOP O-RING G-44 FRITION RING SPU OUPLING 3 RSS INSRT UTTON FLNG STSRW

6 6 - INSTLL PUSH UTTON TUTOR (HY-33- FIXTUR WLL (FW VRITION) PUSH UTTON TUTOR WLL INSTLLTION) Note: The HY-33- Fixture Wall may be installed directly onto fixture wall where access behind wall is available. If rear access is not available, HY-33- may be installed onto a Sloan asy ccess Wall ox ssembly. Parts for both installations are included with the HY-33- Push utton. RTINING R QUIK ONNT LOKWSHR THR RO SPR SLV US ONLY IF WLL THIKNSS IS LSS THN 2 (51 mm) If not already completed, bore a 1½ diameter hole in wall for the push button sctuator. Refer to the rough-in drawings on pages 1 and 2. Screw Threaded Rod into back of Push utton ctuator. LOKWSHRS (2) S (2) QUIK ONNT LIP S (2) MTL PRTITION PLSTI TUING QUIK ONNT PUSH UTTON TUTOR WLL WLL FLNG PLSTI TUING PUSH UTTON RSS INSRT WLL OX OVR PLT WLL PUSH FLNG UTTON TUTOR PUSH UTTON WLL FLNG PLSTI TUING UTTON FLNG STSRW FLTH SRWS (2) RSS INSRT OVR PLT MOUNTING HOL PUSH UTTON TUTOR OVR PLT UTTON FLNG STSRW FLTH SRWS (2) RSS INSRT UTTON FLNG PUSH UTTON STSRW Using over Plate as a template, drill two 3/16 (5 mm) over Plate Mounting holes and cut opening for Push utton ctuator into the metal partition. Install lip Nuts with threaded side toward back. F G H I Insert threaded end of Push utton ctuator into Wall Flange and install Nut. Tighten Nut securely. Place rass Insert into black Push utton. oncave side of rass Insert must face outward of Push utton. Insert black Push utton into utton Flange. Place Spring against rass Insert of Push utton. Install Push utton ssembly onto Wall Flange. Secure with Setscrew located on utton Flange. If spacer sleeve is required, from behind wall, run plastic tubing through sleeve (notched end of sleeve toward rear) and through wall. Spacer sleeve is only required if wall thickness is less than 2 (51 mm). ttach Plastic Tubing. See: Steps to ttach Plastic Tubing below. Insert Push utton ssembly into the wall hole. From behind wall, slide spacer sleeve (if required) over threaded rod and rest it against rear of wall. Slide retaining bar onto threaded rod and into slots of sleeve (if required), or against wall if Sleeve is not required. Install lockwasher and nut onto threaded rod. Tighten securely. arefully cut excess threaded rod, making certain to not damage plastic tubing. 6 - INSTLL PUSH UTTON TUTOR (HY-33- FIXTUR WLL (FW VRITION) PUSH UTTON TUTOR WLL OX INSTLLTION) Note: Sloan W-1- easy access wall box is designed for use with HY-33- and HY-108- ctuators. Insert threaded end of push button actuator through wall flange and install nut. Tighten nut securely. Mount wall flange and push button actuator to wall box cover plate using flathead screws, lockwashers and nuts provided. Tighten fasteners securely. Place rass Insert into black push button. oncave side of rass Insert must face outward of Push utton. Insert black push button into button flange. Place spring against brass Insert of push button. Install push button assembly onto wall flange. secure with setscrew located on utton flange. ttach plastic tubing. See: Steps to ttach Plastic Tubing below. 6 - INSTLL PUSH UTTON TUTOR (HY-49- MTL PRTITION (MP VRITION) PUSH UTTON TUTOR) STPS TO TTH PLSTI TUING 1. The push button actuator is connected to the flushometer body by two plastic tubes, yellow and blue. Match colors of the tubes to colors on the actuator. 2. ut off excess plastic tubing leaving 3 to 4 (76 to 102 mm) of slack when push button actuator is installed. F Insert threaded end of push button actuator through cover plate and wall flange and install nut. Tighten nut securely. ttach Plastic Tubing. See: Steps to ttach Plastic Tubing below. Insert flathead Screws through wall flange and over Plate mounting holes. Mount wall flange and cover plate to metal partition using flathead screws provided. Tighten fasteners securely. Place rass Insert into black Push utton. oncave side of rass Insert must face outward of Push utton. Insert black Push utton into utton Flange. Place Spring against rass Insert of Push utton. Install Push utton ssembly onto Wall Flange. Secure with Setscrew located on utton Flange. 3. Slide plastic tubing onto its corresponding valve actuator fitting. Pull tubing to make sure connection is secure. (Tubing can be removed by pressing on blue/yellow connection button to release). 6

7 6 - INSTLL PUSH UTTON TUTOR (HY-100- MTL UTTON (MFW VRITION) TUTOR FIXTUR WLL) Note: ehind wall access required to install HY-100- (MFW) LOKWSHR RTINING R SPR SLV US ONLY IF WLL THIKNSS IS LSS THN 2 (51 mm) QUIK ONNT THR RO PLSTI TUING PUSH UTTON TUTOR TUTOR SSMLY WLL UTTON FLNG If not already completed, bore a diameter hole in wall for the Push utton ctuator. Refer to the Rough-in drawings on Pages 1 and 2. Screw Threaded Rod into back of Push utton ctuator. SPR RING MTL UTTON F G H I Thread ctuator ssembly Nut onto end of Push utton ctuator. Slide Spring over Metal Push utton until it snaps into place. Insert Metal Push utton into utton Flange. Place Spacer Ring over threads of utton Flange and thread utton Flange ssembly into ctuator ssembly Nut. From behind wall, run Plastic Tubing through optional Spacer Sleeve (notched end of sleeve toward rear) and wall. Spacer Sleeve only required if wall thickness is less than 2 (51 mm). ttach Plastic Tubing. See: Steps to ttach Plastic Tubing (Page 5). Insert Push utton ssembly into the wall hole. From behind wall, slide Spacer Sleeve (if required) over Threaded Rod and rest it against rear of wall. Slide Retaining ar onto Threaded Rod and into slots of Sleeve (if required), or against wall if Sleeve is not required. Install Lockwasher and Nut onto Threaded Rod. Tighten securely. arefully cut excess Threaded Rod, making certain to not damage Plastic Tubing. 6F - INSTLL PUSH UTTON TUTOR (HY-108- MTL UTTON (MPM VRITION) TUTOR PNL MOUNT) Note: Use HY-108- (MPM) on punched stainless steel plates and security fixtures with front access. TU FITTING S (2) QUIK ONNT PLSTI TUING PUSH UTTON TUTOR TUTOR SSMLY WSHR PNL MTL UTTON UTTON FLNG ttach plastic tubing to push button actuator. See: Steps to ttach plastic tubing (Page 5). Thread actuator assembly nut onto threaded end of push button actuator. Slide Spring over Metal Push utton until it snaps into place. Insert Metal Push utton into utton Flange. From front of panel, insert utton Flange ssembly into hole of panel. ehind panel, place Washer over threads of utton Flange. Thread utton Flange onto ctuator. Tighten Flange securely. 7 - FLUSH OUT SUPPLY LIN N JUST ONTROL STOP Shut off control stop by turning handle LOKWIS. Then remove flushometer cover. Lift out the inside parts assembly as a complete unit. Reinstall flushometer cover and tighten with wrench. Open control stop. Turn on water supply to flush line of any debris or sediment. Shut off control stop and remove flushometer cover. Reinstall Inside Parts assembly and flushometer cover. Tighten cover with wrench. Open control stop and activate flushometer. djust control stop to meet flow rate required for proper cleansing of fixture. Open control stop OUNTRLOKWIS ON FULL turn from closed position. ctivate flushometer. djust control stop after each flush until the rate of flow delivered properly cleanses the fixture.!!! IMPORTNT!!! SLON FLUSHOMTRS R NGINR FOR QUIT OPRTION. XSSIV WTR FLOW RTS NOIS, WHIL TOO LITTL WTR FLOW MY NOT STISFY TH NS OF TH FIXTUR. PROPR JUSTMNT IS M WHN TH PLUMING FIXTUR IS LNS FTR H FLUSH WITHOUT SPLSHING WTR OUT FROM TH LIP N QUIT FLUSHING YL IS HIV. NVR OPN ONTROL STOP TO WHR TH FLOW FROM TH VLV XS TH FLOW FROM TH VLV XS TH FLOW PILITY OF TH FIXTUR. IN TH VNT OF VLV FILUR, TH FIXTUR MUST L TO OMMOT ONTINUOUS FLOW FROM TH VLV. R N LNING OF HROM N SPIL FINISHS O NOT US abrasive or chemical cleaners (including chlorine bleach) to clean flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with clean cloth or towel. While cleaning the bathroom tile, protect the Flushometer from any splattering of cleaner. cids and cleaning fluids will discolor or remove chrome plating. 7

8 8 - INSTLL VNL RSISTNT ONTROL STOP P ROYL FLUSHOMTRS IMPORTNT: O NOT INSTLL P ONTO SLV UNLSS TH SLV HS N THR ONTO TH ONNT. IF TH SLV N P R SSML OFF TH ONTROL STOP, TH SLV WILL NOT OM PRT FROM TH P. Thread the plastic sleeve onto the stop bonnet until it is snug. Hand tighten only; do not use pliers or a wrench. Place the metal control stop cap over the plastic sleeve. Use the palm of your hand to push or pop the cap over the fingers of the Sleeve. The cap should spin freely on the sleeve. TROULSHOOTING ONTROL STOP ONNT K-HK ONTROL STOP PLSTI SLV ONTROL STOP P 1. Push utton Leaks. The actuator cartridge has an accumulation of lime or its seals are damaged or worn. Replace with a new HY-32- cartridge. 2. The flushometer does not flush and a small amount of leakage is visible below the valve.. Foreign material lodged in the cartridge. Remove the cartridge and inspect for foreign material. lean under running water.. The actuator cartridge has an accumulation of lime or its seals are damaged or worn. Replace with a new HY-32- cartridge.. Plastic Tubing is installed incorrectly. Install plastic tubing correctly (blue tube/blue fittings) (yellow tube/yellow fittings). TUTOR RTRIG RMOVL Plastic Push utton ctuator Removal: (1) Loosen the setscrew in the button flange and remove the button, flange, and spring from the actuator body. (2) Unscrew the cartridge from the actuator body. Metal Push utton ctuator Removal: (1) Remove the button or actuator assembly from the wall or fixture. (2) isassemble the flange or button assembly from the actuator body. (3) Unscrew the cartridge from the actuator body. NOT: The metal Push utton is designed to be vandal-proof and must be removed from the wall or fixture for service. 3. The flushometer does not flush or flushes only once and will not flush a second time when the button is pushed.. The plunger is lodged in the actuator cartridge or the plunger bypass hole is clogged. Remove actuator housing and cartridge from the Flushometer. lean under running water. If cartridge parts are worn, deteriorated or limed up and problem persists after cleaning, replace with a new HY-83- cartridge.. Plastic Tubing is installed incorrectly. Install plastic tubing correctly (Steps 4 and 6). RMOVL OF TH TUTOR FROM TH FLUSHOMTR: Turn off water at the ontrol Stop. Unscrew the actuator housing coupling nut from the flushometer. Remove the actuator housing from the flushometer. The tubing connections can be left intact. arefully remove the actuator cartridge from the flushometer body to prevent the actuator from abrupt separation due to expansion of an internal spring. If the actuator cartridge is lodged in the flushometer body cavity, gently grip the exposed portion of the cartridge with a channel-lock pliers and rotate back and forth to loosen the o-ring seal. arefully separate the actuator housing to reveal the spring and plunger. 4. Flushometer does not function (no flush).. ontrol Stop or Main Valve is losed. Open ontrol Stop or Main Valve.. Relief valve is worn. Replace Performance Kit (Royal) or Inside Parts Kit (Regal XL). 5. Volume of water is not sufficient to siphon fixture.. ontrol Stop is not open wide enough. djust ontrol Stop for desired delivery of water volume.. Urinal flushometer parts installed in a closet flushometer. Replace inside urinal Flushometer parts with proper closet flushometer parts.. Incorrect dual filtered diaphragm assembly (Royal) or inside parts kit (Regal XL) is installed in flushometer; for instance, Urinal assembly inside a loset flushometer, or Low onsumption assembly inside a higher consumption fixture. etermine the flush volume required by the fixture and replace Royal Performance Kit or Inside Parts Kit. Use valve label and markings on fixture for reference.. Water supply volume or pressure is inadequate. If no gauges are available to properly measure supply pressure or volume of water at the Flushometer, then remove the Relief Valve from the ual Filtered iaphragm ssembly (Royal) or Inside Parts Kit (Regal XL), reassemble the flushometer and completely open the ontrol Stop. If the fixture siphons, more water volume is required. For Royal Install a higher flushing volume Royal Performance Kit. For Regal XL If a 3.5 gpf Inside Parts Kit is installed in the flushometer, then first flip the refill head (under the diaphragm) to obtain a 4.5 gpf volume. If this volume is still inadequate, remove the flow ring from the guide to obtain a 6.5 gpf Kit. If additional flow is still required, try a low pressure guide kit ( ). IMPORTNT LWS N RGULTIONS RQUIRING PROHIIT TH US OF HIGHR FLUSHING VOLUMS THN LIST ON FIXTUR OR FLUSHOMTR. 8 ontrol Stop ap Removal (Royal) Use a large flat screwdriver as a lever to remove the cap from the control stop. Insert the screwdriver blade between the bottom edge of the cap and the flat surface of the control stop body as shown. Push the screwdriver handle straight back toward the wall to gently lift the cap. If necessary, work the screwdriver around the diameter of the cap until you can grasp the cap and lift it completely off the sleeve. The sleeve should remain attached to the bonnet of the control stop. RGL XL FLUSHOMTRS Install ontrol Stop ap onto the ontrol Stop. Wrench tighten ontrol Stop ap to eliminate vandalism. K-HK ONTROL STOP If the fixture does not siphon or if a Low onsumption flush is required, steps must be taken to increase the water supply pressure and/or volume. ontact the fixture manufacturer for minimum water supply requirements of the fixture. 6. Flushometer closes off immediately.. Ruptured or damaged diaphragm. Replace Royal Performance Kit (Royal) or Inside Parts Kit (Regal XL).. For Regal XL n enlarged bypass orifice from corrosion or damage. Replace Inside Parts Kit. 7. Length of flush is too short (Short Flush).. For Regal XL The diaphragm ssembly and Guide ssembly are not hand tight. Screw the two assemblies hand tight.. For Regal XL n enlarged bypass orifice from corrosion or damage. Replace Inside Parts Kit.. ual Filtered iaphragm ssembly (Royal) or Inside Parts Kit (Regal XL) is damaged. Replace Royal Performance Kit or Inside Parts Kit.. Incorrect dual filtered diaphragm assembly (Royal) or Inside Parts Kit (Regal XL) is installed in flushometer; for instance, urinal assembly inside a closet flushometer, or Low onsumption assembly inside a higher consumption fixture. etermine the flush volume required by the fixture and replace Royal Performance Kit or Inside Parts Kit. Use valve label and markings on fixture for reference. 5. Length of flush is too long (Long Flush) or continuous.. For Royal Metering bypass hole in iaphragm is clogged. Remove the ual filtered iaphragm ssembly. Remove the Primary and Secondary Filter Rings from the iaphragm and wash under running water. Replace Royal Performance Kit if cleaning does not correct the problem.. For Regal XL Relief Valve (-19-) is not seating properly or bypass orifice is clogged. isassemble the working parts and wash thoroughly. NOT: SIZ OF TH ORIFI IN TH YPSS IS OF UTMOST IMPORTN FOR TH PROPR MTRING OF WTR INTO TH UPPR HMR OF TH FLUSHOMTR. O NOT NLRG OR MG THIS ORIFI. RPL INSI PRTS KIT IF LNING OS NOT ORRT PROLM.. Supply line water pressure has dropped and is not sufficient to close the valve. lose ontrol Stop until pressure is restored.. ual filtered diaphragm assembly (Royal) or Inside Parts Kit (Regal XL) is damaged. Replace Royal Performance Kit or Inside Parts Kit.. Incorrect dual filtered diaphragm assembly (Royal) or Inside Parts Kit (Regal XL) is installed in flushometer; for instance, Urinal assembly inside a loset flushometer, or Low onsumption assembly inside a higher consumption fixture. etermine the flush volume required by the fixture and replace Royal Performance Kit or Inside Parts Kit. Use valve label and markings on fixture for reference. F. White loset Relief Valve has been used in a urinal flushometer. Replace loset Relief Valve (-19-) with lack Urinal Relief Valve (-19-U). G. Inside over is cracked or damaged. Replace the Inside over (-71). H. onditions in the piping system may contribute to the noise. degree of high pressure in the piping may be relieved by adjustments to ontrol Stop. Other noises created by loose pipes, lack of air chambers, inadequate pipe sizes, etc., are problems that must be discussed with the building engineer. 6. hattering noise is heard during flush.. Inside cover is damaged. Replace Inside over (-71).. For Regal XL Segment iaphragm has been installed upside-down. Reposition the Segment iaphragm properly (see markings on the iaphragm). When further assistance is required, please contact your local Sloan Representative or Sloan Technical Support at: SLON-14 ( ) ONTROL STOP PLUG

9 PRTS LIST Item Part No. No. escription 1 Valve ssembly 2 HY-65 Valve ctuator Housing 2-6 Housing Nut 2 HY-83 ctuator artridge ssembly 2 HY-145-X lue 1/4 onnecting Tube 2 HY-146-X Yellow 1/4 onnecting Tube 3 H-700- ak-hek ontrol Stop (Royal Valves) 3 H-790- ak-hek ontrol Stop (Regal XL Valves) 4 V-600-1½ Vacuum reaker ssembly 4 V-600-1¼ (32 mm) Vacuum reaker ssembly 4 V-600- ¾ (19 mm) Vacuum reaker ssembly 4 V-600- Vacuum reaker 5 F-109 1½ lbow Flush onnection 6 F-5- Spud oupling ssembly (Royal Valves) F-56-1½ Spud oupling ssembly (Regal XL Valves) Item Part No. No. escription 6 F-5-1¼ (32 mm) Spud oupling ssembly (Royal Valves) F-57-1¼ (32 mm) Spud oupling ssembly (Regal XL Valves) 6 F-5- ¾ (19 mm) Spud oupling ssembly (Royal Valves) F-58- ¾ (19 mm) Spud oupling ssembly (Regal XL Valves) 7 H (25 mm) Sweat Solder Kit & ast Wall Flange w/set Screw H-636- ¾ (19 mm) Sweat Solder Kit & ast Wall Flange w/set Screw 8 HY-64 hrome Sleeve 9 F-7 Tube Flange 10 HY-112- Plate with Screws 11 H Free Spinning Vandal Resistant Stop ap (Royal Valves) 11 H-528 Vandal Resistant Hole Plug (Regal Valves) Part number varies with valve model variation; consult factory. NOT: The information contained in this document is subject to change without notice. SLON SYMOUR VNU FRNKLIN PRK, IL Phone: or Fax: or SLON VLV OMPNY ode No: Rev. 5 (11/16) 9