Royal Flushometer PARTS LIST

Transcription

1 Royal Flushometer Tailpiece Control Stop and Caps Valve Body Body only Body with tail Consuly factory for proper application ITEM 0A. SLIP JOINT GASKETS AND RINGS TAILPIECES, CONTROL STOPS AND FLUSH CONNECTIONS For additional information on tailpieces, control stops and flush connections see Showerheads, Parts and Accessories Tab. Size Code No. Part No. Description -/ F- Red Friction Ring 2200 VBF- Black Slip Joint Gasket 09086/9086 S-0 Flexible Seat S-2 Rigid Seat (rubber over brass) -/2 x -/ F-0 Slip Joint Gasket Rigid -/ 0607 F- Red Friction Ring 2276 VBF- Black Slip Joint Gasket 00702/0702 G-2 Rigid Seat (rubber over brass) 0606 F- Red Friction Ring 06 F- Black Slip Joint Gasket / 060 F- Red Friction Ring 06 F- Black Slip Joint Gasket * See pages 02-0 for additional lengths For use with and / H-700-A and H-600-A Bak-Chek screwdriver control stop For use with / H-600-A Bak-Chek screwdriver control stop RW for use with Reclaimed Water Flushometers Sloan products are also available in satin, brushed nickel, chrome, gold and polished brass finishes contact factory for part numbers. PARTS LIST. 0072PK A-72 CP Cover 00PK A-72-HE CP High Efficiency Cover A-7 Inside Cover 006 A-7- Inside Cover (Purple). Dual-Filtered Bypass Diaphragm Assembly (refer to table and diagram on following page) B-7-A CP ADA-Compliant Triple Seal Handle Assembly B-7-A-PH CP ADA-Compliant Triple Seal Handle Assembly A-6 CP Handle Coupling B-7-A CP Socket Assembly B-7-A CP ADA-Compliant Handle B-7-A-PH CP ADA-Compliant Handle (Purple Handle) B--A Triple Seal Handle Repair Kit A- Handle Gasket 8 per package F--AW / (9 mm) CP Spud Coupling Assembly 0060 F--AU -/ (2 mm) CP Spud Coupling Assembly 0066 F--AT -/2 (8 mm) CP Spud Coupling Assembly 0A. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW LEFT. 282 V-6-A High Back Pressure Vacuum Breaker Repair Kit V-600-AA / (9 mm) x 9 (228 mm) CP Vacuum Breaker 9006 V-600-AA -/ (2 mm) x 9 (228 mm) CP Vacuum Breaker 9007 V-600-AA -/2 (8 mm) x 9 (228 mm) CP Vacuum Breaker H-0 CP Stop Coupling H--A CP Adjustable Tailpiece 2-/6 (2 mm long) Standard Length* A H- O-ring 2 per package B. 088 H-2 Locking Ring 2 per package H-700-A (2 mm) CP Bak-Chek Screwdriver Stop 088 H-700-A-RW (2 mm) CP Bak-Chek Screwdriver Stop 088 H-700-A / (9 mm) CP Bak-Chek Screwdriver Stop 0882 H-700-A-RW / (9 mm) CP Bak-Chek Screwdriver Stop H--ASD Control Stop Repair Kit 0886 H--ASD Control Stop Repair Kit H-622 CP Bonnet H-608-RW CP Bonnet 0088 H-77 CP Bonnet DISCONTINUED H-00-A Vandal Resistant Control Stop Cap Assembly H-009-A Vandal Resistant Control Stop Cap Assembly H-600 / Stop only H-7 Control Stop Cap CP H-82 Control Stop Cap CP H-7 Control Stop Cap with Bumper ( YO Variation) H-76 Control Stop Cap with Extended Bumper ( YG Variation) H-0 Flow Control Kit (not Shown) (HEU Only) H-6-AA-RW (2 mm) Sweat Solder Kit w/ Cast Set Screw Purple Flange (not shown) 0876 H-66-AA-RW / (9 mm) Sweat Solder Kit w/ Cast Set Screw Flange (not shown) 0878 H-66-AA (2 mm) Sweat Solder Kit w/ Cast Set Screw Purple Flange (not shown) H-66-AA / (9 mm) Sweat Solder Kit w/ Cast Set Screw Flange (not shown)

2 Royal Flushometer DUAL-FILTERED DIAPHRAGM ASSEMBLY Available in diaphragm only and Royal Performance Kits. Royal Performance Kit includes dual-filtered diaphragm assembly (item ), handle repair kit with triple seal packing (item 8), high back pressure vacuum breaker repair kit (item ), and one tailpiece O-ring (item A). DIAPHRAGM ONLY KIT contains drop-in dual-filtered diaphragm assembly (item ) ONLY. The dual-filtered diaphragm can be used in Royal, Regal, and similar diaphragm-style valve bodies. For use in Sloan valve bodies with a bellshaped cover (manufactured before 96), replace the bottom filter ring in these kits with a blue A-08 filter ring (not shown Sloan Code No. 028). COVER BODY HANDLE COUPLING HANDLE ASSEMBLY STOP COUPLING TAILPIECE CONTROL STOP OUTLET COUPLING SUPPLY FLANGE NOTE: In January 998, the Royal diaphragm design was upgraded to a preassembled unit with two (2) plastic filtering rings attached to the rubber diaphragm (one on top and one on bottom). If the flushometer you are servicing has our older, segmented diaphragm with brass by-pass hole, refer to our Regal section for additional troubleshooting information. FLUSH CONNECTION (VACUUM BREAKER) SPUD COUPLING SPUD FLANGE ROYAL PERFORMANCE KIT Relief Refill Flow Code No. Part No. Description Valve Head* Ring 0070 A-0-A Low Consumption Water Closets-.6 gpf (6.0 Lpf)** Green Gray Smooth 007 A-02-A Water Saver Water Closets-. gpf (.2 Lpf)** White Gray Smooth 0072 A-0-A 9 Liter European Water Closets-2. gpf (9.0 Lpf) Blue Gray Smooth 007 A-06-A Wash Down Urinals-0. gpf (.9 Lpf) Green Black Smooth 007 A-07-A Low Consumption Urinals-.0 gpf (.8 Lpf)** Green Black Slotted 007 A-08-A Water Saver Urinals-. gpf (.7 Lpf)** Black Black Smooth *Closet refill heads (gray) have larger slots than urinal refill heads (black). The colors of the relief valve and the refill head plus the shape of flow ring identify the flush volume of a DUAL-FILTERED DIAPHRAGM ASSEMBLY. DIAPHRAGM ONLY KIT Relief Refill Flow Code No. Part No. Description Valve Head* Ring 002 A-0-A Low Consumption Water Closets-.6 gpf (6.0 Lpf)** Green Gray Smooth 00 A-08-A Water Saver Water Closets-. gpf (.2 Lpf)** White Gray Smooth 00 A-0-A 9 Liter European Water Closets-2. gpf (9.0 Lpf) Blue Gray Smooth 00 A-0-A Wash Down Urinals-0. gpf (.9 Lpf) Green Black Smooth 00 A-02-A Low Consumption Urinals-.0 gpf (.8 Lpf)** Green Black Slotted 000 A-07-A Water Saver Urinals-. gpf (.7 Lpf)** Black Black Smooth 006 A-0-A High-Efficiency Water Closets-.28 gpf (.8 Lpf) Blue Gray Smooth 02 A-07-A High-Efficiency Urinals-0.2 gpf (.0 Lpf) with White Inserts White HEU Black Smooth 0 A-00-A High-Efficiency Urinals-0.2 gpf (0. Lpf) with White Inserts Blue HEU Black Smooth 09 A-07-A-BX High-Efficiency Water Closets-.28 gpf (.8 Lpf) RW Blue Black Smooth 092 A-07-A-BX High-Efficiency Urinals-0. gpf (.9 Lpf) RW Green Black Smooth + Slotted 09 A-077-A-BX High-Efficiency Urinals-0.2 gpf (.0 Lpf) RW White HEU Black Smooth 090 A-070-A-BX High-Efficiency Urinals-0.2 gpf (0. Lpf) RW Blue HEU Black Smooth Consult factory for availability of replacement plastic relief valves (green, black, blue, and white) and brass relief valves. NOTE: For older water closets that require. gpf (7.0 Lpf), choose kits A-02-A or A-08-A, but remove the flow ring before use. For blowout-style urinals that require. gpf (.2 Lpf), choose kits A-02-A or A-08-A. For service sinks that require 6. gpf (2.6 Lpf), order A-6-A diaphragm repair kit (not shown Sloan Code No. 006) and remove the flow ring before use. Regulations for low consumption fixtures prohibit the use of higher flush volumes. *Closet refill heads (gray) have larger slots than urinal refill Heads (black). ** Water Saver (. gpf closet and. gpf urinal) and Low Consumption (.6 gpf closet and.0 gpf urinal) fixtures must use matching gpf (Lpf) diaphragm kits; using a smaller gpf (Lpf) kit in fixtures not intended for less volume will result in inadequate dilution in urinals and improper evacuation in closets. RW for use with Reclaimed Water Flushometers. 2

3 Royal Flushometer TROUBLESHOOTING GUIDE ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-0 Super-Wrench or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (.6 gpf/6.0 Lpf closets and.0 gpf/.8 Lpf urinals) prohibit use of higher flush volumes.. Flushometer does not function (no flush). A. Control stop or main supply valve is closed. Open control stop or main supply valve. B. Handle assembly is damaged. Replace B-7-A handle or repair with B--A handle repair kit. C. Relief valve is damaged. Replace relief valve. 2. Handle leaks. A. Handle seal or handle assembly is damaged. Replace B-7-A handle or repair with B--A handle repair kit.. Water splashes from fixture. A. Control stop is open wider than necessary. Adjust control stop for desired delivery of water volume. B. Water saver/conventional diaphragm assembly is installed on low consumption fixture or closet diaphragm assembly is installed on urinal fixture. Determine the required flush volume (see label on valve or markings on fixture). Replace diaphragm assembly or relief valve for appropriate flush volume of fixture.. Volume of water is insufficient to adequately siphon fixture. A. Control stop is not open wide enough. Adjust control stop for desired delivery of water volume. B. Diaphragm assembly is damaged. Replace diaphragm assembly. C. Low consumption diaphragm assembly is installed on water saver/ conventional fixture or urinal diaphragm assembly is installed on closet fixture. Determine the required flush volume (see label on valve or markings on fixture). Replace diaphragm assembly or relief valve for appropriate flush volume of fixture. D. Inadequate water volume or pressure is available from supply. Increase flow rate or pressure to the valve. If gauges are not available to measure supply pressure/volume, remove relief valve from diaphragm assembly and open the control stop. If the fixture siphons: Additional water volume is required. Install higher flushing volume relief valve or diaphragm assembly or cut flow ring from guide. IMPORTANT: LAWS AND REGULATIONS PROHIBIT THE USE OF HIGHER FLUSHING VOLUMES THAN LISTED ON FIXTURE OR FLUSHOMETER. If the fixture DOES NOT siphon (or a low consumption flush is required): Additional steps must be taken to increase the water pressure and/or volume at the water supply. Contact fixture manufacturer for minimum supply requirements of fixture.. Flushometer valve closes immediately (short flush). A. Worn or damaged diaphragm assembly. Replace diaphragm assembly. B. Handle assembly is damaged. Replace B-7-A handle or repair with B--A handle repair kit. C. Low consumption diaphragm assembly is installed on water saver/ conventional fixture or urinal diaphragm assembly is installed on closet fixture. Determine the required flush volume (see label on valve or markings on fixture). Replace relief valve or diaphragm assembly for appropriate flush volume of fixture. 6. Length of flush is too long (long flush) or fails to shut off. A. Bypass hole (upper filter ring) of diaphragm assembly is dirty. Remove the diaphragm assembly. Disassemble the filter rings from the diaphragm, wash under running water, and reassemble. Replace as necessary. B. Relief valve or diaphragm assembly is damaged. Replace relief valve or diaphragm assembly. C. Water saver/conventional diaphragm assembly is installed on low consumption fixture or closet diaphragm assembly is installed on urinal fixture. Determine the required flush volume (see label on valve or markings on fixture). Replace diaphragm assembly or relief valve for appropriate flush volume of fixture. D. Inside cover is damaged. Install new A-7 part. E. Line water pressure dropped and is insufficient to close valve. Close the control stop until pressure is restored. F. Relief valve is not seated properly. Disassemble diaphragm components (relief valve, filter rings, and diaphragm unit), wash under running water, and reassemble. Replace as necessary. 7. Chattering noise is heard during flush. A. Inside cover is damaged. Install new A-7 part. B. Relief valve or diaphragm assembly is damaged. Replace relief valve or diaphragm assembly. CARE AND CLEANING INSTRUCTIONS DO NOT USE abrasive or chemical cleaners to clean flushometers that may dull the luster and attack the chrome or decorative finish. Use ONLY mild soap and water, then wipe dry with a clean towel or cloth. When cleaning the bathroom tile, protect the flushometer from any splattering of cleaner. Acids and cleaning fluids can discolor or remove chrome plating. When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ).

4 Royal II Flushometer COVER HANDLE ASSEMBLY OUTLET COUPLING The Royal II flushometer offers everything the Royal has and more. PLEASE REFER TO THE ROYAL SECTION for all maintenance issues on the Royal II, with the exceptions noted in the chart below. Royal II s new handle is a one-piece design for smoother lines. Its aesthetic cover accentuates the Royal II s new design, and the new vacuum breaker couplings and flange add the finishing touches. PARTS LIST Code No. Part No. Description A-206 Royal II Cover 0027 B-9-A Royal II Handle Assembly 006 F-6-A Royal II Spud Coupling Assembly -/2 CP F-7-A Royal II Spud Coupling Assembly / CP F-8-A Royal II Spud Coupling Assembly -/ CP 0269 V-72 Royal II Coupling CP SPUD COUPLING AVAILABLE AS A COMPLETE ASSEMBLY. REPAIR PARTS REMAIN AVAILABLE FOR A LIMITED TIME. Continental Flushometer COVER The Continental flushometer is part of the Sloan flushometer designer series, and offers proven Royal performance and more. PLEASE REFER TO THE ROYAL SECTION for all maintenance issues on the Continental, with the exceptions noted in the chart below. Continental s sleek styling make it ideal for many applications. PARTS LIST Code No. Part No. Description A- Continental Cover 0022 A-7 Continental Inside Cover SLIP JOINT GASKETS AND RINGS For additional information on Slip Joint Gaskets and Rings see 0A table at bottom of page. AVAILABLE AS A COMPLETE ASSEMBLY. REPAIR PARTS REMAIN AVAILABLE FOR A LIMITED TIME. * Limited complete assemblies still available.

5 UPPERCUT Dual-Flush Flushometer 6 PARTS LIST. Valve Assembly WES-22 ADA Compliant Dual-Flush Handle 7200 WES-22 ADA Compliant Dual-Flush Handle (Spanish) H-700-A Bak-Chek Control Stop V-600-AA -/2 (8 mm) x 9 (229 mm) Vacuum Breaker Assembly F--AT -/2 (8 mm) Spud Coupling Assembly H-6-AA (2 mm) CP Sweat Solder Kit with Cast Set Screw Flange A- Handle Gasket 8 per package WES- Wall Plate (English) WES-8 Wall Plate (Spanish) Part number varies with valve model variation; consult factory. Length varies with valve model variation; consult factory

6 Sloan Flushometer 2 A 9 7 2A D 8 B PARTS LIST. A--A Valve Assembly contact Tech Support for proper assembly B-7-A ADA Compliant Handle Assembly 2A A-6 CP Handle Coupling. H-70-A Bak-Chek Control Stop / or A V-00-AA -/2 (8 mm) x 9 (229 mm) Vacuum Breaker Assembly ** 6 per package B V-00-AA -/ (2 mm) x 9 (229 mm) Vacuum Breaker Assembly 6 per package C. 200 V-00-AA / (9 mm) x 9 (229 mm) Vacuum Breaker Assembly 6 per package D. V-00-A Vacuum Breaker Assembly F-09 -/2 (8 mm) Elbow Flush Connection 6. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW 6A. 006 F-6-A -/2 (8 mm) Spud Coupling Assembly 6B F--A -/ (2 mm) Spud Coupling Assembly 6C F--A / (9 mm) Spud Coupling Assembly 7. F-7 Supply Flange (Supplied when Valve is not Ordered with Sweat Solder Kit) H-6-AA (2 mm) Sweat Solder Kit with Cast Set Screw Flange H-66-AA / (9 mm) Sweat Solder Kit with Cast Set Screw Flange PK SV-0 CP Sloan Cover 07800PK SV-0-HE CP High Efficiency Sloan Cover H-0 Flow Control Kit (not Shown)(HEU Only) * Part number varies with valve model variation; consult factory. ** Length varies with valve model variation; consult factory. For optimum water conservation and flushometer performance, use only Genuine Sloan Parts. 6A C 6 6A 6 6B 6 6 6C ITEM 6. SLIP JOINT GASKETS AND RINGS Size Code No. Part No. Description -/ F- Red Friction Ring 2200 VBF- Black Slip Joint Gasket 09086/9086 S-0 Flexible Seat S-2 Rigid Seat (rubber over brass) -/2 x -/ F-0 Slip Joint Gasket Rigid -/ 0607 F- Red Friction Ring 2276 VBF- Black Slip Joint Gasket 00702/0702 G-2 Rigid Seat (rubber over brass) 0606 F- Red Friction Ring 06 F- Black Slip Joint Gasket / 060 F- Red Friction Ring 06 F- Black Slip Joint Gasket 6

7 Sloan Flushometer COVER HANDLE COUPLING HANDLE ASSEMBLY SPUD COUPLING BODY FLUSH CONNECTION (VACUUM BREAKER) STOP COUPLING TAILPIECE OUTLET COUPLING SPUD FLANGE SUPPLY FLANGE CONTROL STOP DIAPHRAGM INSIDE PARTS KITS (SEE ILLUSTRATION BELOW) Refer to Parts List. Includes Relief Valve and Diaphragm Assembly No. Code No. Part No. Application A. 780 SV--A.6 gpf/6.0 Lpf - Closet B SV-8-A. gpf/.2 Lpf - Closet C. 780 SV--A 2. gpf/9.0 Lpf - Closet D SV-7-A. gpf/.7 Lpf - Urinal E SV-2-A.0 gpf/.8 Lpf - Urinal F. 780 SV--A 0. gpf/.9 Lpf - Urinal G SV-7-A.28 gpf/.8 Lpf - Closet INSIDE COMPONENTS a. 02 A-9-ALC Relief Valve, Green (Closet/Urinal-LC) 2 per package b. 008 A-9-AC Relief Valve, White (Closet) 2 per package c. 00 A-9-AL Relief Valve, Blue (9 Liter Closet) d. 009 A-9-AU Relief Valve, Black (Urinal) 2 per package a b c d a a A B C D E F.6 gpf/6.0 Lpf. gpf/.2 Lpf 2. gpf/9.0 Lpf. gpf/.7 Lpf.0 gpf/.8 Lpf 0. gpf/.9 Lpf G c DIAPHRAGM REPAIR KITS I SV-20-AC Water Closet J SV-20-AU Urinal.28 gpf/.8 Lpf I Diaphagm J Diaphagm Refill Head A-22 Refill Head A-99 7

8 Sloan Flushometer TROUBLESHOOTING GUIDE ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-0 Super-Wrench or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (.6 gpf/6.0 Lpf closets and.0 gpf/.8 Lpf urinals) prohibit use of higher flush volumes.. Flushometer DOES NOT function (no flush). A. Control stop or main valve is closed. Open control stop or main valve. B. Handle assembly is worn. Install handle repair kit or replace handle assembly. C. Relief valve is worn. Replace inside parts kit. 2. Insufficient volume of water to adequately siphon fixture. A. Control stop not open enough. Adjust control stop for desired delivery of water volume. B. Urinal flushometer Parts inside a Closet flushometer. Replace inside urinal parts with proper closet flushometer parts. C. Low consumption flushometer installed on a non-low consumption fixture. Replace inside parts kit with water saver kit. D. Water saver kit installed in old, non-water saver bowl. Position refill head so that SIDE is in the UP position. E. Water supply volume or pressure is inadequate. If no gauges are available to properly measure supply pressure or volume of water at the flushometer, then remove the relief valve from the inside parts kit, reassemble the flushometer and completely open the control stop. If the fixture siphons, more water volume is required. If a. gpf inside parts kit is installed in the flushometer, then first flip the refill head (under the diaphragm) to obtain a. gpf volume. If this volume is still inadequate, remove the flow ring from the guide to obtain a 6. gpf kit. If additional flow is still required, try a low pressure guide kit. IMPORTANT: LAWS AND REGULATIONS PROHIBIT THE USE OF HIGHER FLUSHING VOLUMES THAN LISTED ON FIXTURE OR FLUSHOMETER. If fixture does not siphon or if a Low Consumption fixture is installed, or if the above steps do not prove satisfactory, steps must be taken to increase the water supply pressure and/or volume. Contact the fixture manufacturer for minimum water supply requirements of the fixture.. Flushometer closes off immediately. A. Ruptured or damaged diaphragm. Replace inside parts kit. B. Enlarged bypass orifice from corrosion or damage. Replace inside parts kit.. Length of flush is too short (short flushing). A. Diaphragm assembly and guide assembly are not hand-tight. Screw the two assemblies hand-tight. B. Enlarged bypass orifice from corrosion or damage. Replace inside parts kit. C. Urinal flushometer parts inside a closet flushometer. Replace inside urinal parts with proper closet flushometer parts. D. Low consumption flushometer installed on a higher consumption fixture. Replace inside parts kit with water saver kit. E. Handle assembly is damaged. Replace handle.. Length of flush is too long (long flushing) or continuous. A. Relief valve is not seating properly or bypass orifice is clogged because of foreign material, or bypass orifice is closed by an invisible gelatinous film from over-treated water. Disassemble the working parts and wash thoroughly. NOTE: SIZE OF ORIFICE IN THE BY-PASS IS EXTREMELY IMPORTANT FOR PROPER METERING OF WATER INTO THE UPPER CHAMBER OF THE FLUSHOMETER. DO NOT ENLARGE OR DAMAGE THIS ORIFICE. REPLACE INSIDE KIT IF CLEANING DOES NOT CORRECT PROBLEM. B. Supply line water pressure has dropped and is not sufficient to close the valve. Close control stop until pressure has been restored. C. Closet flushometer parts inside an urinal flushometer. Replace Inside closet parts with proper urinal flushometer parts. D. Inside cover is damaged. Replace inside cover. 6. Chattering noise is heard during flush. A. The segment diaphragm is installed upside-down. Replace the segment diaphragm to the proper position as instructed by markings on the diaphragm. B. Inside cover is damaged. Replace inside cover. 7. Handle Leaks. A. Handle gasket, seal or assembly is damaged. Replace as required. CARE AND CLEANING INSTRUCTIONS DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to clean flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with a clean towel or cloth. While cleaning the bathroom tile, protect the flushometer from any splattering of cleaner. Acids and cleaning fluids will discolor or remove chrome plating. When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ). 8

9 Regal Flushometer NOTE: Also for use with Regal XL (Since mid-200) The repair kits and parts listed on this page are designed to service all Sloan diaphragm type flushometers, including those manufactured for low consumption (LC) usage. ABBREVIATIONS: 9 CP = Chrome plated gpf = gallons per flush Lpf = Liters per flush LC = Low consumption pkg = package (s thru 6, refer to illustration on next page.) Valve Body A 20B PARTS LIST R-0 CP Cover R-0-HE CP High Efficiency Cover A-7 Inside Cover SEE ITEMS A THROUGH 6E IN CHART ON NEXT PAGE A. 008 A-9-AC Relief Valve, White (Closet) 2 per package B. 009 A-9-AU Relief Valve, Black (Urinal) 2 per package C. 02 A-9-ALC Relief Valve, Green (Closet/Urinal-LC) 2 per package D. 00 A-9-AL Relief Valve, Blue (9 Liter Closet). 0 A--A Disc for all Inside Parts Kits 2 per package. 088 A-6-A Diaphragm for all Inside Parts Kits 2 per package 6A. 026 A-6-A Guide Assembly. gpf/7.0 Lpf Closet &. gpf/.7 Lpf Urinal 2 per package 6B. 002 A-2-A Guide Assembly. gpf/.2 Lpf Closet 2 per package 6C. 00 A--A Guide Assembly.6 gpf/6.0 Lpf LC Closet 2 per package 6D. 0 A--A Guide Assembly.0 gpf/.8 Lpf LC Urinal 2 per package 6E. 07 A-7-A Guide Assembly 0. gpf/.9 Lpf Urinal 2 per package 7. SEE INSIDE PARTS KITS CHART ON NEXT PAGE B-9 Seal 2 per package B-2-A CP Handle Assembly 6 per package B-7-A CP Handicap Handle Assembly (ADA Compliant) A-6 CP Handle Coupling B-7-A CP Socket Assembly B-2 CP Handle Grip 2 per package B-7-A CP Handicap Handle Grip (ADA Compliant) A B-0-A Handle Repair Kit 6 per package. 09 A- Handle Gasket 8 per package F--A / CP Spud Coupling Assembly 0062 F--A -/ CP Spud Coupling Assembly 006 F-6-A -/2 CP Spud Coupling Assembly A. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW V--A Vacuum Breaker Repair Kit V-00-AA / x 9 CP Vacuum Breaker 6 per package 2006 V-00-AA -/ x 9 CP Vacuum Breaker 6 per package 2007 V-00-AA -/2 x 9 CP Vacuum Breaker 6 per package H-0 CP Stop Coupling H--A CP Adjustable Tailpiece 2-/6 long 20A H- O-ring 2 per package 20B. 088 H-2 Locking ring 2 per package H-790-A Screwdriver Bak-Chek Stop CP complete H-790-A / Screwdriver Bak-Chek Stop CP complete H-70-A Screwdriver Bak-Chek Stop CP OBSOLETE 0880 H-70-A / Screwdriver Bak-Chek Stop CP OBSOLETE H--ASD Control Stop Repair Kit * 0886 H--ASD / Control Stop Repair Kit ** H-622 CP Bonnet (Current Regal) H-69 CP Bonnet Pre 200 Regal Stops* H-8 CP Bonnet ** OBSOLETE H-02-A CP Cap 6 per package VP J-2/J-7 Bumper Assembly 6 per package OBSOLETE H-7 Stop Cap, chrome plated with Seat Bumper (-YO) H-76 Stop Cap, chrome plated with Extended Seat Bumper (-YG) H-28 Hole Plug H-0 Flow Control Kit (HEU Only) (not Shown) See pages 00-0 for additional lengths * For use with and / H-70-A CP (less cap) and H-0-A CP (with H-7 cap) Bak-Chek screwdriver control stops **For use with / H-70-A CP Bak-Chek screwdriver control stops ITEM A. SLIP JOINT GASKETS AND RINGS TAILPIECES, CONTROL STOPS AND FLUSH CONNECTIONS For additional information on tailpieces, control stops and flush connections see Showerheads, Parts and Accessories Tab. Size Code No. Part No. Description -/ F- Red Friction Ring 2200 VBF- Black Slip Joint Gasket 09086/9086 S-0 Flexible Seat S-2 Rigid Seat (rubber over brass) -/2 x -/ F-0 Slip Joint Gasket Rigid -/ 0607 F- Red Friction Ring 2276 VBF- Black Slip Joint Gasket 00702/0702 G-2 Rigid Seat (rubber over brass) 0606 F- Red Friction Ring 06 F- Black Slip Joint Gasket / 060 F- Red Friction Ring 06 F- Black Slip Joint Gasket 9

10 Regal Flushometer NOTE: Also for use with Regal XL (Since mid-200) COVER BODY HANDLE COUPLING HANDLE ASSEMBLY FLUSH CONNECTION (VACUUM BREAKER) TAILPIECE STOP COUPLING OUTLET COUPLING CONTROL STOP SUPPLY FLANGE MASTER FLUSHOMETER REBUILDING KITS (SEE PARTS LIST ON PREVIOUS PAGE) Refer to Parts List. Includes s 7,, 6 & 20 Code No. Part No. Description 700 R-00-A Rebuild Kit (. gpf/7.0 Lpf) Closet/Service Sink 7002 R-002-A Rebuild Kit (. gpf/.7 Lpf) Urinal 700 R-00-A Rebuild Kit (. gpf/.2 Lpf) Closet 700 R-00-A Rebuild Kit (.6 gpf/6.0 Lpf) Closet 700 R-00-A Rebuild Kit (.0 gpf/.8 Lpf) LC Urinal 70 R-0-A Rebuild Kit (0. gpf/.9 Lpf) Urinal 702 R-02-A Rebuild Kit (2. gpf/9.0 Lpf) Closet REPAIR KIT WASHER SET (SEE PARTS LIST ON PREVIOUS PAGE) 089 A-6-AA Repair Kit Washer Set Includes:,, 8 & ITEM 7. INSIDE PARTS KITS (SEE ILLUSTRATIONS BELOW) SPUD COUPLING SPUD FLANGE No. Code No. Part No. Application A. 006 A-6-A. gpf/7.0 Lpf - Closet B. 007 A-7-A. gpf/.7 Lpf - Urinal C. 008 A-8-A. gpf/.2 Lpf - Closet D. 00 A--A.6 gpf/6.0 Lpf - Closet E. 00 A-2-A.0 gpf/.8 Lpf - Urinal F. 008 A--A 0. gpf/.9 Lpf - Urinal G. 002 A--A 2. gpf/9.0 Lpf - Closet ITEM 7. INSIDE PARTS COMPONENTS (SEE ILLUSTRATIONS BELOW) A. 008 A-9-AC Relief Valve, White (Closet) 2 per pkg. B. 009 A-9-AU Relief Valve, Black (Urinal) 2 per pkg. C. 02 A-9-ALC Relief Valve, Green (Closet/Urinal-LC) 2 per pkg. D. 00 A-9-AL Relief Valve, Blue (9 Liter Closet). 0 A--A Disc for all Inside Parts Kits 2 per pkg A-6-A Diaphragm for all Inside Parts Kits 2 per pkg. 6A. 026 A-6-A Guide Assembly. gpf/7.0 Lpf Closet &. gpf/.7 Lpf Urinal 2 per package 6B. 002 A-2-A Guide Assembly. gpf/.2 Lpf Closet 2 per package 6C. 00 A--A Guide Assembly.6 gpf/6.0 Lpf LC Closet 2 per package 6D. 0 A--A Guide Assembly.0 gpf/.8 Lpf LC Urinal 2 per package 6E. 07 A-7-A Guide Assembly 0. gpf/.9 Lpf Urinal 2 per package A B C D E F G A B A C C B D 6A 6A 6B 6C 6D 6E 6C. gpf/7.0 Lpf. gpf/.7 Lpf. gpf/.2 Lpf.6 gpf/6.0 Lpf.0 gpf/.8 Lpf 0. gpf/.9 Lpf 2. gpf/9.0 Lpf 20

11 Regal Flushometer NOTE: Also for use with Regal XL (Since mid-200) TROUBLESHOOTING GUIDE ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-0 Super-Wrench or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (.6 gpf/6.0 Lpf closets and.0 gpf/.8 Lpf urinals) prohibit use of higher flush volumes.. Flushometer DOES NOT function (no flush). A. Control stop or main valve is closed. Open control stop or main valve. B. Handle assembly is worn. Install handle repair kit B-0-A or replace handle. C. Relief valve is worn. Replace inside parts kit. 2. Insufficient volume of water to adequately siphon fixture. A. Control stop not open enough. Adjust control stop for desired delivery of water. B. Urinal flushometer parts inside a closet flushometer. Replace inside urinal parts with proper closet flushometer parts. C. Low consumption flushometer installed on a non-low consumption fixture. Replace A--A inside parts kit with A-8-A water saver kit. D. Water saver kit installed in old, non-water saver bowl. Position refill head A-70- so that SIDE is in the UP position. E. Inadequate volume or pressure at supply. If no gauges are available to properly measure supply pressure or volume of water at the flushometer, then remove the relief valve from the inside parts kit, reassemble the flushometer and open the control stop. If the fixture siphons, more water volume is required. If a. gpf inside parts kit is installed in the flushometer, then first flip the refill head (under the diaphragm) to obtain a. gpf volume. If this volume is still inadequate, remove the flow ring from the guide to obtain a 6. gpf kit. If additional flow is still required, try a low pressure guide kit A-7-A. IMPORTANT: LAWS AND REGULATIONS PROHIBIT THE USE OF HIGHER FLUSHING VOLUMES THAN LISTED ON FIXTURE OR FLUSHOMETER. If fixture does not siphon or if a low consumption fixture is installed, or if the above steps do not prove satisfactory, steps must be taken to increase the pressure and/or supply.. Flushometer closes off immediately. A. Ruptured or damaged diaphragm. Install inside parts kit to correct above problems and update flushometer. B. Enlarged by-pass orifice from corrosion or damage. Install inside parts kit to correct above problem and update flushometer.. Length of flush is too short (short flushing). A. Diaphragm assembly and guide assembly are not hand-tight. Screw the two assemblies hand-tight. B. Enlarged by-pass orifice from corrosion or damage. Install NEW inside parts kit to correct problem and update flushometer. C. A-9-AU (black) urinal relief valve in closet flushometer. Replace relief valve with A-9-AC (white) closet relief valve. D. B--A low consumption kit installed in non-low consumption fixture. Replace with proper inside parts kit. E. Handle assembly is worn. Install handle repair kit B-0-A or replace the handle.. Length of flush is too long (long flushing) or fails to close off. A. Relief valve is not seating properly or by-pass orifice is clogged because of foreign material, or by-pass orifice is closed by an invisible gelatinous film from over-treated water. Disassemble the working parts and wash thoroughly. NOTE: SIZE OF ORIFICE IN THE BY-PASS IS EXTREMELY IMPORTANT FOR PROPER METERING OF WATER INTO THE UPPER CHAMBER OF THE FLUSHOMETER. DO NOT ENLARGE OR DAMAGE THIS ORIFICE. REPLACE INSIDE KIT IF CLEANING DOES NOT CORRECT PROBLEM. B. Line pressure has dropped and is not sufficient to force relief valve to seat. Shut off all control stops until pressure has been restored, then open them again. C. A-9-AC (white) closet relief valve has been used in a or -/2 gpf urinal. Replace with A-9-AU (black) relief valve. D. Inside cover is cracked or damaged. Replace the inside cover A Chattering noise in flushometer. A. The A-6-A segment diaphragm has been installed upside-down. Replace the segment diaphragm to the proper position as instructed by markings on the diaphragm. B. The inside cover has been distorted from wear, freezing or abuse. replace inside cover. 7. Leaking at handle assembly. A. The B-9 seal is worn or deteriorated. Install new B-9 seal. NOTE: The B-9 seal will easily slide right onto the B-0 bushing if it is wet. B. Handle gasket has been omitted. Install A- handle gasket or handle repair kit B-0-A. C. Valve handle bushing is worn. Install handle repair kit B-0-A. CARE AND CLEANING INSTRUCTIONS DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to clean flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with a clean towel or cloth. While cleaning the bathroom tile, protect the flushometer from any splattering of cleaner. Acids and cleaning fluids will discolor or remove chrome plating. When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ). 2

12 Series 900 Flushometer PARTS LIST FOR SERIES 900 EXPOSED FLUSHOMETER A 6A 2A D 2C 2B 6A 7 C 6C A A B 6B B B A--A Valve Body 2A. 0806PK HY-6 Valve Actuator Housing 2B PK A-6 Housing Nut 2C. 800PK HY-8-A Actuator Cartridge Assembly A H-700-A Bak-Chek Control Stop (Royal Valves) for 088 for ¾ B H-790-A Bak-Chek Control Stop (Regal XL Valves) for for ¾ A V-600-AA ½ (8 mm) Vacuum Breaker Assembly B V-600-AA ¼ (2 mm) Vacuum Breaker Assembly C. 900 V-600-AA ¾ (9 mm) Vacuum Breaker Assembly D V-600-A Vacuum Breaker F-09 ½ (8 mm) Elbow Flush Connection 6A F--AT -/2 (8 mm) Spud Coupling Assembly (Royal Valves) 006 F-6-A ½ (8 mm) Spud Coupling Assembly (Regal XL Valves) 6B F--AU ¼ (2 mm) Spud Coupling Assembly (Royal Valves) 0062 F--A ¼ (2 mm) Spud Coupling Assembly (Regal XL Valves) 6C F--AW ¾ (9 mm) Spud Coupling Assembly (Royal Valves) F--A ¾ (9 mm) Spud Coupling Assembly (Regal XL Valves) H-6-AA (2 mm) Sweat Solder Kit & Cast Wall Flange w/ Set Screw H-66-AA ¾ (9 mm) Sweat Solder Kit & Cast Wall Flange w/ Set Screw PK HY-6 6 Chrome Sleeve 9. F-7 Supply Flange HY-2-A Plate with Screws A H-00-A Free Spinning Vandal Resistant Stop Cap (Royal Valves) B H-28 Vandal Resistant Hole Plug (Regal Valves) Part number varies with valve model variation; consult factory. Length varies with valve variation; consult factory. 22

13 Series 900 Flushometer PARTS LIST FOR SERIES 900 CONCEALED FLUSHOMETER. 007 A-72 RB Royal Cover A-7 Inside Cover. SEE THE INSIDE PARTS KIT CHART ON NEXT PAGE. 282 V-6-A Vacuum Breaker Repair Kit H-0 RB Tailpiece Coupling H--A RB Adjustable Tailpiece, 2-/6 (2 mm) 7A H- O-ring 2 per package 7B. 088 H-2 Locking ring 2 per package H-70-A RB Wheel Handle Bak-Chek Control Stop 9A. 088 H--A Wheel Handle Repair Kit for H-70-A Control Stop 9B H--A / Wheel Handle Repair Kit for H-70-A Control Stop H-8-A Wheel Handle A H-62 RB Bonnet B H-62 / RB Bonnet 2. See page V-00-AA Royal Vacuum Breaker Flush Connection (specify length and size) F-2-AA -/2 (8 mm) RB Couplings (2 each), Friction Rings (2 each), and Rubber Gaskets (2 each) F-2 RB Elbow F-2-A -/2 (8 mm) RB Coupling and S-2 Flat Rigid Gasket 6. See pages F-00 RB Flared End Flush Connection (specify length) See pages F--A / (9 mm) RB Elbow Flush Connection with -6 Coupling and Rubber Gasket (specify length) F-2-A / (9 mm) RB Coupling, Friction Ring, and Rubber Gasket HY-2 RB Valve Actuator Housing ONLY HY-0 / (6 mm) x 8 (29 mm) Connecting Tubes (2 required) A-6 RB Handle Coupling Nut HY-09-A Actuator Housing Assembly (includes items 2 & 2) HY-8-A Actuator Cartridge Assembly DO-22 O-ring for HY-09-A Adapter 2. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW A-A RB Valve Body Series 900 Concealed Flushometer To Push Button Actuator See Actuator Variations for applicable Push Button style. 0 A B 9A 9B 7B 26 2 Includes No. 7A ITEM 27. SLIP JOINT GASKETS AND RINGS Size Code No. Part No. Description -/ F- Red Friction Ring 2200 VBF- Black Slip Joint Gasket 09086/9086 S-0 Flexible Seat S-2 Rigid Seat (rubber over brass) -/2 x -/ F-0 Slip Joint Gasket Rigid -/ 0607 F- Red Friction Ring 2276 VBF- Black Slip Joint Gasket 00702/0702 G-2 Rigid Seat (rubber over brass) 0606 F- Red Friction Ring 06 F- Black Slip Joint Gasket / 060 F- Red Friction Ring 06 F- Black Slip Joint Gasket S-2 Rigid Seat TAILPIECES, CONTROL STOPS, PUSH BUTTONS AND FLUSH CONNECTIONS For additional information on tailpieces, control stops, push buttons and flush connections see Showerheads, Parts and Accessories Tab. 6 2 ABBREVIATIONS: CP = Chrome plated RB = Rough brass gpf = gallons per flush Lpf = Liters per flush LC = Low consumption WH = Wheel handle 2

14 Series 900 Flushometer Connecting Tubes BODY ACTUATOR (FLUSHOMETER) COVER TAILPIECE COUPLING CONTROL STOP FLUSH CONNECTION (VACUUM BREAKER) STOP COUPLING ITEM. INSIDE PARTS KITS (SEE ILLUSTRATION ON PREVIOUS PAGE) Code No. Part No. Application 002 A-0-A Low Consumption Water Closets-.6 gpf (6.0 Lpf)* 00 A-08-A Water Saver Water Closets-. gpf (.2 Lpf)* 00 A-0-A 9 Liter European Water Closets-2. gpf (9.0 Lpf) 00 A-0-A Wash Down Urinals-0. gpf (.9 Lpf) 00 A-02-A Low Consumption Urinals-.0 gpf (.8 Lpf)* 000 A-07-A Water Saver Urinals-. gpf (.7 Lpf)* 006 A-0-A High-Efficiency Water Closets-.28 gpf (.8 Lpf) * Water Saver (. gpf closet and. gpf urinal) and Low Consumption (.6 gpf closet and.0 gpf urinal) fixtures must use matching gpf (Lpf) diaphragm kits; using a smaller gpf (Lpf) kit in fixtures not intended for less volume will result in inadequate dilution in urinals and improper evacuation in closets. Push Button Actuator (Specify Type) HYDRAULIC INSIDE PARTS REPAIR KITS HY-0-A Elbow flush connection, couplings & outlet Tube Code No. Part No. Description 80 HY-0-A Hydraulic Royal.6C 802 HY-02-A Hydraulic Royal.C 80 HY-0-A Hydraulic Royal 2.C 80 HY-06-A Hydraulic Royal 0.U 80 HY-07-A Hydraulic Royal.0U 806 HY-08-A Hydraulic Royal.U Comes with: Diaphragm, Actuator Cartridge Assembly, Tailpiece O-ring and Vacuum Breaker Assembly 2

15 Series 900 Flushometer HY-9-A (0809) METAL PARTITION PUSH BUTTON HY-72-A (08072) SIDE WALL PUSH BUTTON HY-08-A (089) PENAL WARE METAL PUSH BUTTON HY-000-A Push Button Kit includes Push Button, Flange, Spring & Set Screw HY- Spring. 800 HY-00-A Mounting Flange Kit includes Mounting Flange, Mounting Nut, Screws (2) & Tinnerman Nuts (2). 082 HY-7-A Actuator Assembly NOTE: Includes HY-2-A cartridge (shown at right) NOTE: Maximum distance from button to valve is 20 (longer tubing required) NOTE: HY-0 8 longer tubing (0809) HY-00-A (087) FIXTURE WALL METAL PUSH BUTTON HY-00-A Fixture Wall Metal Button Assembly HY--A Metal Button Kit. 00 EL-09 Spring HY-0-A Actuator Assembly HY-29 Threaded Rod HY-0 Spacer HY-002-A Mounting Strap Kit No. Code No. Part No. Description HY-000-A Push Button Kit includes. 086 HY-9 Flange Push Button, Flange, HY-9 Mounting Washer Spring & Set Screw. 082 HY-9 Mounting Nut HY- Spring. 08 HY-86-A Push Button Assembly HY-00-A Mounting Flange Kit. 00 EL-09 Spring includes Mounting Flange, Mounting Nut, Screws (2), HY-0-A Actuator Assembly Nuts (2) & Washers (2) NOTE: Includes HY-2-A cartridge (shown below) NOTE: Maximum distance from button to valve is HY-7-A Actuator Assembly (longer tubing required). 080 HY-0 Plate NOTE: HY-0 8 longer tubing (0809) EL-7 Screws () HY-7 Extension Adapter HY-7 Extension Stem HY-2-A ACTUATOR CARTRIDGE ASSEMBLY NOTE: Includes HY-2-A cartridge (shown at right) NOTE: Maximum distance from button to valve is 20 (longer tubing required) NOTE: HY-0 8 longer tubing (0809) For use with HY-0-A and HY-7-A actuator assemblies HY--A (0800) FIXTURE WALL PUSH BUTTON HY--A Fixture Wall Push Button Assembly HY-000-A Push Button Kit HY- Spring HY-00-A Mounting Flange Kit HY-0-A Actuator Assembly HY-29 Threaded Rod HY-0 Spacer HY-002-A Mounting Strap Kit 2

16 Series 900 Flushometer HY--A (0820) METAL PUSH BUTTON PANEL MOUNT (MBPM VARIATION) HY-00-A (087) METAL PUSH BUTTON PANEL MOUNT (MBFW VARIATION) HY-2-A (088) METAL PUSH BUTTON FIXTURE WALL (FW VARIATION). 08 HY-86-A Push Button Kit includes Push Button, Flange, Spring & Set Screw EL-09 Spring. 08 HY-9-A Mounting Flange Kit includes Mounting Nut, Screws (2) & Tinnerman Nuts (2). 082 HY-9-A Flange NOTE: Includes HY-2-A cartridge (080) NOTE: Maximum distance from button to valve is 20 (longer tubing required) NOTE: HY-0 8 longer tubing (0809) HY-79-A (0808) METAL PARTITION PUSH BUTTON. 8 HY-86-A Push Button Kit includes Push Button, Flange, Spring & Set Screw HY-0 Spacer Mounting Tube. 082 HY-9-A Mounting Flange Kit includes Mounting Flange, Mounting Nut, Screws (2), Nuts (2) & Washers (2). 082 HY--A RB Actuator Assembly HY-20-A Inner Bushing HY- RB Body Hyd Actuator NOTE: Includes HY-2-A cartridge (080) NOTE: Maximum distance from button to valve is 20 (longer tubing required) NOTE: HY-0 8 longer tubing (0809) HY- CP Button Flange HY-0 Spacer Mounting Tube HY-2 RB Mounting Nut HY-2-A Push Button Assembly HY-0-A Actuator Assembly NOTE: Includes HY-2-A cartridge (shown below) NOTE: Maximum distance from button to valve is 20 (longer tubing required) NOTE: HY-0 8 longer tubing (0809) HY--A Push Button Kit includes Push Button, Flange, Spring & Set Screw HY- Spring HY-2-A Mounting Flange Kit includes Mounting Flange, Mounting Nut, Screws (2) & Tinnerman Nuts (2). 082 HY-7-A Actuator Assembly NOTE: Includes HY-2-A cartridge (shown at right) NOTE: Maximum distance from button to valve is 20 (longer tubing required) 26

17 Series 900 Flushometer TROUBLESHOOTING GUIDE. Push button leaks. The actuator cartridge has an accumulation of lime or its seals are damaged or worn. Replace with a new HY-2-A cartridge. 2. The flushometer DOES NOT flush and a small amount of leakage is visible below the valve. A. Foreign material lodged in the cartridge. Remove the cartridge and inspect for foreign material. Clean under running water. B. The actuator cartridge has an accumulation of lime or its seals are damaged or worn. Replace with a new HY-2-A cartridge. C. Plastic tubing is installed incorrectly. Install plastic tubing correctly. ACTUATOR CARTRIDGE REMOVAL Plastic Push Button Actuator Removal: () Loosen the setscrew in the button flange and remove the button, flange, and spring from the actuator body. (2) Unscrew the cartridge from the actuator body. NOTE: An automatic check valve in the actuator body allows removal of the cartridge without turning off the water. Metal Push Button Actuator Removal: () Remove the button or actuator assembly from the wall or fixture. (2) Disassemble the flange or button assembly from the actuator body. () Unscrew the cartridge from the actuator body. NOTE: The metal push button is designed to be vandal-proof and must be removed from the wall or fixture for service.. The flushometer DOES NOT flush or flushes only once and will not flush a second time when the button is pushed. A. The plunger is lodged in the actuator cartridge or the plunger bypass hole is clogged. Remove actuator housing and cartridge from the flushometer. Clean under running water. If cartridge parts are worn, deteriorated or limed up and problem persists after cleaning, replace with a new HY-8-A cartridge. B. Plastic tubing is installed incorrectly. Install plastic tubing correctly. REMOVAL OF THE ACTUATOR FROM THE FLUSHOMETER: Turn off water at the control stop. Unscrew the actuator housing coupling nut from the flushometer. Remove the actuator housing from the flushometer. The tubing connections can be left intact. Carefully remove the actuator cartridge from the flushometer body to prevent the actuator from abrupt separation due to expansion of an internal spring. If the actuator cartridge is lodged in the flushometer body cavity, gently grip the exposed portion of the cartridge with a channel-lock pliers and rotate back and forth to loosen the o-ring seal. Carefully separate the actuator housing to reveal the spring and plunger.. Flushometer DOES NOT function (no flush). A. Control stop or main valve is closed. Open control stop or main valve. B. Relief valve is worn. Replace performance kit (Royal) or inside parts kit (Regal XL).. Volume of water is not sufficient to siphon fixture. A. Control stop is not open wide enough. Adjust control stop for desired delivery of water volume. B. Urinal flushometer parts installed in a closet flushometer. Replace inside urinal flushometer parts with proper closet flushometer parts. C. Incorrect dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL) is installed in flushometer; for instance, urinal assembly inside a closet flushometer, or low consumption assembly inside a higher consumption fixture. Determine the flush volume required by the fixture and replace Royal performance kit or inside parts kit. Use valve label and markings on fixture for reference. D. Water supply volume or pressure is inadequate. If no gauges are available to properly measure supply pressure or volume of water at the flushometer, then remove the relief valve from the dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL), reassemble the flushometer and completely open the control stop. If the fixture siphons, more water volume is required. For Royal Install a higher flushing volume Royal Performance Kit. For Regal XL If a. gpf Inside Parts Kit is installed in the flushometer, then first flip the refill head (under the diaphragm) to obtain a. gpf volume. If this volume is still inadequate, remove the flow ring from the guide to obtain a 6. gpf Kit. If additional flow is still required, try a low pressure guide kit A-7-A (000). IMPORTANT LAWS AND REGULATIONS REQUIRING PROHIBIT THE USE OF HIGHER FLUSHING VOLUMES THAN LISTED ON FIXTURE OR FLUSHOMETER. If the fixture does not siphon or if a low consumption flush is required, steps must be taken to increase the water supply pressure and/or volume. Contact the fixture manufacturer for minimum water supply requirements of the fixture. 6. Flushometer closes off immediately. A. Ruptured or damaged diaphragm. Replace Royal performance kit (Royal) or inside parts kit (Regal XL). B. For Regal XL An enlarged bypass orifice from corrosion or damage. Replace inside parts kit. 7. Length of flush is too short (Short Flush). A. For Regal XL The diaphragm assembly and guide assembly are not hand tight. Screw the two assemblies hand tight. B. For Regal XL An enlarged bypass orifice from corrosion or damage. Replace inside parts kit. C. Dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL) is damaged. Replace Royal performance kit or inside parts kit. D. Incorrect dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL) is installed in flushometer; for instance, urinal assembly inside a closet flushometer, or low consumption assembly inside a higher consumption fixture. Determine the flush volume required by the fixture and replace Royal performance kit or inside parts kit. Use valve label and markings on fixture for reference. 27

18 Series 900 Flushometer TROUBLESHOOTING GUIDE (CONTINUED) 7. Length of flush is too long (long flush) or continuous. A. For Royal Metering bypass hole in diaphragm is clogged. Remove the dual-filtered diaphragm assembly. Remove the primary and secondary filter rings from the diaphragm and wash under running water. Replace Royal performance kit if cleaning does not correct the problem. B. For Regal XL Relief valve (A-9-A) is not seating properly or bypass orifice is clogged. Disassemble the working parts and wash thoroughly. NOTE: SIZE OF THE ORIFICE IN THE BYPASS IS OF UTMOST IMPORTANCE FOR THE PROPER METERING OF WATER INTO THE UPPER CHAMBER OF THE FLUSHOMETER. DO NOT ENLARGE OR DAMAGE THIS ORIFICE. REPLACE INSIDE PARTS KIT IF CLEANING DOES NOT CORRECT PROBLEM. C. Supply line water pressure has dropped and is not sufficient to close the valve. Close control stop until pressure is restored. D. Dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL) is damaged. Replace Royal performance kit or inside parts kit. E. Incorrect dual-filtered diaphragm assembly (Royal) or inside parts kit (Regal XL) is installed in flushometer; for instance, urinal assembly inside a closet flushometer, or low consumption assembly inside a higher consumption fixture. Determine the flush volume required by the fixture and replace Royal performance kit or inside parts kit. Use valve label and markings on fixture for reference. F. White closet relief valve has been used in a urinal flushometer. Replace closet relief valve (A-9-AC) with black urinal relief valve (A-9-AU). G. Inside cover is cracked or damaged. Replace the inside cover (A-7). H. Conditions in the piping system may contribute to the noise. A degree of high pressure in the piping may be relieved by adjustments to control stop. Other noises created by loose pipes, lack of air chambers, inadequate pipe sizes, etc., are problems that must be discussed with the building engineer. 8. Chattering noise is heard during flush. A. Inside cover is damaged. Replace inside cover (A-7). B. For Regal XL A-6-A segment diaphragm has been installed upside-down. Reposition the segment diaphragm properly (see markings on the diaphragm). CARE AND CLEANING INSTRUCTIONS DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to clean flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with a clean towel or cloth. While cleaning the bathroom tile, protect the flushometer from any splattering of cleaner. Acids and cleaning fluids will discolor or remove chrome plating. When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ). 28

19 Concealed Flushometer (Royal ) TAILPIECES, CONTROL STOPS, FLUSH CONNECTIONS AND HANDLE ASSEMBLIES For additional information on tailpieces, control stops, flush connections, and handle assemblies see Showerheads, Parts and Accessories Tab. 2 PARTS LIST H-70-A RB Wheel Handle Bak-Chek Control Stop 0880 H-70-A / RB Wheel Handle Bak-Chek Control Stop A-0-A Concealed Valve Handle Cap Kit FOR SPECIFYING PROPER LENGTHS FOR ITEMS, AND, SEE CHART BELOW. C--A (76 mm) Push Button Actuator Assembly. C-9-A Blind Nut Push Button Actuator Assembly. B-2-A Lever Actuator Assembly 6. C--AWB Wall Box Push Button Assembly 7. C-9-A WB Wall Button Push Button Actuator Assembly 8. B-2-AWB Wall Box Lever Actuator Assembly (Not Shown) VALVE BODY (NOT SOLD SEPARATELY) 6 SEE FLUSH CONNECTIONS IN SHOWERHEADS, PARTS AND ACCESSORIES TAB 7 Specify the L dimension for the proper length of the push button assembly L Dimension PUSH BUTTON ID CHART (All dimensions in inches) Wall Thickness L Dimension / / / 6 / 7 / 8 / 9 / 0 / / 2 / / / / 6 / 7 / A (B--A) /8 2 /8 /8 /8 /8 6 /8 7 /8 8 /8 9 /8 0 /8 /8 2 /8 /8 /8 /8 Filler Rod B (B-6-A) 2 /2 /2 /2 /2 6 /2 7 /2 8 /2 9 /2 0 /2 /2 2 /2 /2 /2 /2 6 /2 Socket Assembly B A Notes:. L Dimension = Wall thickness (to nearest whole inch) + 2 / 2. /2 Diameter Hole Opening Required Through Wall B-6-A Socket Assembly B-2 Flange A-6 Coupling B-8 Seal B-8-A Plunger C-2 Pushbutton B-0 Brass Bushing B--A Filler Rod C-7 Spring A- Gasket B-2 Locknut Wall Thickness 29

20 Concealed Flushometer (Royal ) TROUBLESHOOTING GUIDE ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-0 Super Wrench or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (.6 gpf/6.0 Lpf closets and.0 gpf/.8 Lpf urinals) prohibit use of higher flush volumes.. Flushometer DOES NOT function. A. Control stop or main valve is closed. Open control stop or main valve. B. Handle or push button assembly is worn. Install Sloan handle repair kit (C-70-A) or replace handle or push button. C. Relief valve is worn. Replace inside parts kit. 2. Insufficient volume of water to adequately siphon fixture. A. Control stop not open enough. Adjust control stop for desired delivery of water. B. Urinal flushometer parts inside a closet flushometer. Replace inside urinal parts with proper closet flushometer Parts. C. Low consumption flushometer installed on a non-low consumption fixture. Replace A--A inside parts kit with A-8-A water saver kit. D. Water saver kit installed in old, non-water saver bowl. Position refill head A-70 so that SIDE is in the UP position. E. Inadequate volume or pressure at supply. If no gauges are available to properly measure supply pressure or volume of water at the flushometer, then remove the relief valve from the inside parts kit, reassemble the flushometer and open the control stop. If the fixture siphons, more water volume is required. If a. gpf inside parts kit is installed in the flushometer, then first flip the refill head (under the diaphragm) to obtain a. gpf volume. If this volume is still inadequate, remove the flow ring from the guide to obtain a 6. gpf kit. If additional flow is still required, try a low pressure guide kit A-7-A (#000). IMPORTANT: Laws and regulation prohibit the use of higher flushing volumes than listed on fixture or flushometer. If fixture DOES NOT siphon or if a low consumption fixture is installed, or if the above steps do not prove satisfactory, steps must be taken to increase the pressure and/or supply.. Flushometer closes off immediately. A. Ruptured or damaged diaphragm. Install inside parts kit to correct problem and update flushometer. B. Enlarged bypass orifice from corrosion or damage. Install inside parts kit to correct problem and update flushometer.. Length of flush is too short (short flushing). A. Diaphragm assembly and guide assembly are not hand-tight. Screw the two assemblies hand-tight. B. Enlarged bypass orifice from corrosion or damage. Install NEW inside parts kit to correct problem and update flushometer. C. A-9-AU (Black) urinal relief valve in closet flushometer. Replace relief valve with A-9-AC (White) closet relief valve. D. A--A low consumption kit installed in non-low consumption fixture. Replace with proper Inside Parts Kit. E. Handle assembly is worn. Install handle repair kit (C-70-A) or replace the handle.. Length of flush is too long (Long Flushing) or fails to close off. A. Relief valve is not seating properly or bypass orifice is clogged because of foreign material, or bypass orifice is closed by an invisible gelatinous film from over-treated water. Disassemble the working parts and wash thoroughly. NOTE: SIZE OF ORIFICE IN THE BYPASS IS EXTREMELY IMPORTANT FOR PROPER METERING OF WATER INTO THE UPPER CHAMBER OF THE FLUSHOMETER. DO NOT ENLARGE OR DAMAGE THIS ORIFICE. REPLACE INSIDE KIT IF CLEANING DOES NOT CORRECT PROBLEM. B. Line pressure has dropped and is not sufficient to force relief valve to seat. Shut off all control stops until pressure has been restored, then open them again. C. A-9-AC (White) closet relief valve has been used in a.0 or. gpf urinal. Replace with A-9-AU (Black) relief valve. D. Inside cover is cracked or damaged. Replace the inside cover (A-7). 6. Chattering noise in flushometer. A. The A-6-A segment diaphragm has been installed upside-down. Replace the segment diaphragm to the proper position as instructed by markings on the diaphragm. B. The inside cover has become distorted from wear, freezing or abuse. Replace inside cover. 7. Leaking at handle or push button assembly. A. The B-9 Seal is worn or deteriorated. Install new B-9 seal. NOTE: The B-9 Seal will easily slide onto the B-0 Bushing if it is wet. B. Handle gasket has been omitted. Install A- handle gasket or Sloan handle repair kit (C-70-A). C. Valve handle bushing is worn. Install Sloan handle repair kit (C-70-A). CARE AND CLEANING INSTRUCTIONS DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to clean flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with a clean towel or cloth. While cleaning the bathroom tile, protect the flushometer from any splattering of cleaner. Acids and cleaning fluids will discolor or remove chrome plating. When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ). 0

21 Crown Flushometer Crown II (Obsolete) 0B 0A 9B 9A PARTS LIST A 8 B 8 6A Crown shown 6B NOTE: For Crown flushometers made prior to 200, please refer to Naval flushometer section on page B 2 A NOTE: Crown II is No Longer Available As A Complete Assembly. Repair Parts Remain Available For A Limited Time CR-6 CP Cover CR- Cover O-ring. 020 CR-2-A CP Handle and Cover Trim Ring Kit (Includes items A & B) (CROWN II ONLY) 0206 CR-2-A PVDPB Handle and Cover Trim Ring Kit (Includes items A & B) (CROWN II ONLY) 0208 CR-2-A PVDBN Handle and Cover Trim Ring Kit (Includes items A & B) (CROWN II ONLY) 0209 CR-2-A PVDSF Handle and Cover Trim Ring Kit (Includes items A & B) (CROWN II ONLY) A. 020 CR- Cover Trim Ring (CROWN ONLY) CR-20 PVDPB Cover Trim Ring (CROWN II ONLY) 0202 CR-20 PVDGP Cover Trim Ring (CROWN II ONLY) 020 CR-20 PVDBN Cover Trim Ring (CROWN II ONLY) 020 CR-20 PVDSF Cover Trim Ring (CROWN II ONLY) B CR- PVDPB Handle Trim Ring (CROWN II ONLY) CR- PVDBN Handle Trim Ring (CROWN II ONLY) CR- PVDSF Handle Trim Ring (CROWN II ONLY). 200 CR-00-A Piston Kit.6 gpf (6.0 Lpf) Water Closet 20 CR-0-A Piston Kit.28 gpf (.8 Lpf) Water Closet 200 CR-00-A Piston Kit.0 gpf (.8 Lpf Urinal 200 CR-006-A Piston Kit 0. gpf (.9 Lpf) Urinal 207 CR-0-A Piston Kit 0.2 gpf (.0 Lpf) Urinal 206 CR-0-A Piston Kit 0.2 gpf (0. Lpf) Urinal ALL PISTON KITS INCLUDE MAIN SEAT (see item table to right) AND CR-2-A INSIDE COVER ASSEMBLY AS SHOWN IN ITEM. PISTON KIT COMPONENTS TABLE TO THE RIGHT. 6B 2 A A 20 9 TAILPIECES, CONTROL STOPS AND FLUSH CONNECTIONS Finish legend CP Chrome Plate PVDPB Polished Brass PVDBN Brushed Nickel PVDSF Satin Chrome PVDGP Gold Plated 7 8 For additional information on tailpieces, control stops and flush connections see Showerheads, Parts and Accessories Tab. A. 002 B-0-A ADA-Compliant Handle Assembly CP B B-7-A ADA-Compliant Handle Assembly CP 6A CR-007 Handle Repair Kit 6B B--A Handle Repair Kit A- Handle Gasket 8/pkg B-7-A Handle Grip Sub-Assembly ADA 9A B-6 Sleeve 9B B-7-A CP Socket Assembly 0A. 002 B- Handle Socket 0B A-6 CP Handle Coupling. 900 V-600-AA / x 9 (9 x 229 mm) Vacuum Breaker - 6/pkg 9006 V-600-AA -/ x 9 (2 x 229 mm) Vacuum Breaker - 6/pkg 9007 V-600-AA -/2 x 9 (8 x 229 mm) Vacuum Breaker - 6/pkg V-6-A High Back Pressure Vacuum Breaker Repair Kit CR-008-A / (9 mm) Spud Coupling Assembly 200 CR-009-A -/ (2 mm) Spud Coupling Assembly 2002 CR-00-A -/2 (8 mm) Spud Coupling Assembly A. SEE SLIP JOINT GASKETS AND RINGS TABLE ON BOTTOM, PAGE H-0 Stop Coupling H--A Adjustable Tailpiece (2-/6 (2 mm) long) 6A H- O-ring 2/pkg 6B. 088 H-2 Locking Ring 2/pkg H-700-A Screwdriver Bak-Chek Stop CP H-700-A / Screwdriver Bak-Chek Stop CP H--ASD Control Stop Repair Kit 0886 H--ASD Control Stop Repair Kit for / Stops H-600, H H-622 CP Bonnet 0088 H-77 CP Bonnet OBSOLETE H-7-A Locking Vandal Resistant Control Stop Cap includes H-7 Stop Cap CP and H-68 Friction Ring H-82 Locking Vandal Resistant Control Stop Cap CP H-6 Vandal Resistant Control Stop Cap Assembly H-7 Control Stop Cap w/bumper (-YO Variation) H-76 Control Stop Cap w/extended Bumper (-YG Variation) H-07 Flow Control (HEU Only) (Not Shown) 0090 EL-90-A Handle Adapter (manual only) for Optima version For use w/h-700-a & / and H-600-A Screwdriver Bak-Chek Control Stops. For use w/h-600-a / Screwdriver Bak-Chek Control Stops. ITEM. PISTON KIT COMPONENTS Code No. Part No. Description A CR-2-A Inside Cover Sub-Assembly B. *** *** Piston Cover C. 209 CR-68-A Molded Cup 2/pkg D SH-06 Spring 2/pkg E. *** *** Relief Valve F G-9 Relief Valve Seat G. *** *** Piston Body H. 020 CR-2-A Main Seat 6/pkg (.0 gpf and 0. gpf) 0220 CR-67-A Main Seat 6/pkg (Water Closets ONLY) 0226 CR-70-A Main Seat 6/pkg (0.2 gpf and 0.2 gpf) I G-8 Filter O-ring J. 00 EL-0 O-ring (for use with CR-2-A main seat ONLY)* H-89 O-ring* * Components are NOT interchangeable *** Indicates component is NOT available separately I A B C D E F G H J

22 Crown Flushometer Crown II (Obsolete) TROUBLESHOOTING GUIDE IMPORTANT: The CROWN flushometer is engineered for quiet operation. Excessive water flow creates noise, while too little water flow may not satisfy the needs of the fixture. Proper adjustment is made when plumbing fixture is cleansed after each flush without splashing water out from the lip AND a quiet flushing cycle is achieved. Never open control stop to where the flow from the valve exceeds the flow capability of the fixture. In the event of a valve failure, the fixture must be able to accommodate a continuous flow from the valve. ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-0 Super Wrench or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (.6 gpf/6.0 Lpf closets and.0 gpf/.8 Lpf urinals) prohibit use of higher flush volumes.. Valve DOES NOT function. A. Control stop or main valve is closed. Open control stop or main valve. B. Handle assembly is worn. Install Sloan handle repair kit, or replace handle. C. Relief valve is worn and sticking in UP position. Replace piston. 2. Insufficient volume of water to adequately siphon fixture. A. Control stop not open enough. Adjust control stop for desired delivery of water. B. Urinal piston parts inside a closet valve. Replace piston parts with proper closet piston. C. Low consumption valve installed on a non-low consumption fixture. Replace with proper flushometer. Crown flushometers are not available with flush volume higher than.6 gpf/6.0 Lpf. D. Inadequate volume or pressure at supply. Increase water pressure or supply (flow) to valve. Consult factory for assistance. COVER BODY HANDLE COUPLING HANDLE ASSEMBLY FLUSH CONNECTION (VACUUM BREAKER) SPUD COUPLING CROWN SHOWN COVER TRIM RING STOP COUPLING TAILPIECE OUTLET COUPLING CONTROL STOP SUPPLY FLANGE SPUD FLANGE COVER BODY HANDLE TRIM RING HANDLE ASSEMBLY FLUSH CONNECTION (VACUUM BREAKER) SPUD COUPLING CROWN II SHOWN COVER TRIM RING STOP COUPLING TAILPIECE OUTLET COUPLING OBSOLETE CONTROL STOP SUPPLY FLANGE SPUD FLANGE. Length of flush too short (short flushing) or valve closes off immediately. A. Piston assembly is not hand-tight. Screw the assembly hand-tight. B. Enlarged bypass orifice from corrosion or damage. Install NEW inside parts kit to correct problem and update flushometer. C. Urinal piston in closet flushometer. Replace piston with proper closet piston. D. Low consumption piston installed in non-low consumption fixture. Replace with proper flushometer. Crown flushometers are not available with flush volume higher than.6 gpf (6.0 Lpf). E. Handle assembly worn. Install Sloan handle repair kit.. Length of flush too long (long flushing) or fails to close off. A. Piston is not seating properly or bypass orifice is clogged because of foreign material, or bypass orifice is clogged by an invisible gelatinous film from over-treated water. Disassemble the working parts and wash thoroughly. NOTE: Size of the orifice in the bypass is of utmost importance for the proper metering of water into the upper chamber of the valve. DO NOT enlarge or damage this orifice. Replace piston if cleaning does not correct problem. B. Line pressure has dropped and is not sufficient to force relief valve to seat. Shut off all control stops until pressure has been restored, then open them again. C. Main seat is fouled with debris or is worn. Clean or replace main seat.. Leaking at handle assembly. A. The B-8 seal may have deteriorated. Install new B-8 seal. NOTE: The B-8 seal will easily slide onto the bushing if it is wet. B. Handle gasket has been omitted. Install A- handle gasket or Sloan handle repair kit. C. Valve handle bushing is worn. Install Sloan handle repair kit. CARE AND CLEANING DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to clean flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with clean cloth or towel. While cleaning the bathroom tile, the flushometer should be protected from any splattering of cleaner. Acids and cleaning fluids will discolor or remove chrome plating. Piston Identification Chart Piston Color Water Closet Urinal CR-00-A CR-0-A CR-00-A CR-006-A CR-0-A CR-0-A.6 gpf (6.0 Lpf).28 gpf (.8 Lpf).0 gpf (.8 Lpf) 0. gpf (.9 Lpf) 0.2 gpf (.0 Lpf) 0.2 gpf (0. Lpf) Cap Color.6.6 gpf gpf.6 (6.0 gpf (6.0 Lpf) (6.0 Lpf) Lpf) gpf.28 gpf (.8 gpf (.8 Lpf) (.8 Lpf) Lpf).0.0 gpf gpf.0 (.8 gpf (.8 Lpf) (.8 Lpf) Lpf) gpf gpf 0. (.9 gpf (.9 Lpf) (.9 Lpf) Lpf) gpf 0.2 gpf (.0 gpf (.0 Lpf) (.0 Lpf) Lpf) gpf 0.2 gpf (0. gpf (0. Lpf) (0. Lpf) Lpf) gpf (6.0 Lpf).28 gpf (.8 Lpf).0 gpf (.8 Lpf) 0. gpf (.9 Lpf) 0.2 gpf (.0 Lpf) 0.2 gpf (0. Lpf) When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ). Stem Grooves Barrel (Large Ribs or Small Ribs) Cap Color Green Deep Purple Yellow Red Burgundy Pink Piston Color Green Green Clear Clear Burgundy Burgundy Barrel Large Ribs Large Ribs Small Ribs Small Ribs Seat Color Green Green Black Black Burgundy Burgundy Grooves 2 0 2

23 Gem 2 Flushometer TAILPIECES, CONTROL STOPS AND FLUSH CONNECTIONS For additional information on tailpieces, control stops and flush connections see Showerheads, Parts and Accessories Tab. ITEM 6A. SLIP JOINT GASKETS AND RINGS Size Code No. Part No. Description -/ F- Red Friction Ring 2200 VBF- Black Slip Joint Gasket 09086/9086 S-0 Flexible Seat S-2 Rigid Seat (rubber over brass) -/2 x -/ F-0 Slip Joint Gasket Rigid -/ 0607 F- Red Friction Ring 2276 VBF- Black Slip Joint Gasket 00702/0702 G-2 Rigid Seat (rubber over brass) 0606 F- Red Friction Ring 06 F- Black Slip Joint Gasket / 060 F- Red Friction Ring 06 F- Black Slip Joint Gasket 6A PARTS LIST G-0 CP Cover G-06 Slip Disc. 07 G-022-A Piston Kit.28 gpf/.8 Lpf Water Closet 0079 G-007-A Piston Kit. gpf/.2 Lpf Water Closet 0079 G-06-A Piston Kit.6 gpf/6 Lpf Water Closet G-009-A Piston Kit. gpf/.7 Lpf Urinal 0078 G-07-A Piston Kit.0 gpf/.8 Lpf Urinal 07 G-08-A Piston Kit 0. gpf/.9 Lpf Urinal 07 G-09-A Piston Kit 2. gpf/9.0 Lpf Water Closet 076 G-02-A Piston Kit 0.2 gpf/0. Lpf Urinal 077 G-02-A Piston Kit 0.2 gpf/.0 Lpf Urinal PISTON KITS FOR OLD STYLE ADJUSTABLE GEM FLUSHOMETERS 0070 G-00-A Piston Kit Water Closet 0070 G-002-A Piston Kit Urinal ALL PISTON KITS INCLUDE G-2 MAIN SEAT (See next page). 200 V-00-AA / x 9 Vacuum Breaker 6 per package 2006 V-00-AA -/ x 9 Vacuum Breaker 6 per package 2007 V-00-AA -/2 x 9 Vacuum Breaker 6 per package. 292 V--A Vacuum Breaker Repair Kit CR-00-A -/2 (8 mm) Spud Coupling 200 CR-009-A -/ (2 mm) Spud Coupling 2000 CR-008-A / (9 mm) Spud Coupling 6A. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW LEFT H-0 Stop Coupling H--A Adjustable Tailpiece 2-/6 (Standard Length) 9A H- O-ring 2 per package 9B. 088 H-2 Locking ring 2 per package H-70-A Screwdriver Bak-Chek Stop CP complete H-70-A / Screwdriver Bak-Chek Stop CP complete. 088 H--A Control Stop Repair Kit* 0886 H--A Control Stop Repair Kit** H-622 CP Bonnet* 0088 H-77 CP Bonnet** OBSOLETE H-7-A Control Stop Cap CP* H-82 Control Stop Cap CP** H-00-A Vandal Resistant Control Stop Cap Assembly* H-009-A Vandal Resistant Control Stop Cap Assembly** H-7 Control Stop Cap w/bumper (-YO Variation)* H-76 Control Stop Cap w/extended Bumper (-YG Variation)* H-07 Flow Control (HEU Only) (Not Shown) HANDLE REPAIR KIT G- Handle Assembly G-0-A Handle Repair Kit 6 per package G- Handle Gasket 8 per package B-9 Handle Seal 2 per package G- Handle Grip G- Handle Socket *For use with and / H-700-A and H-600-A Bak-Chek screwdriver control stop **For use with / H-600-A Bak-Chek screwdriver control stop

24 Gem 2 Flushometer Piston Cover Color Piston Color Barrel (Slotted or Solid) Stem Grooves Gem 2 Pistons can be identified by the color, shape and marking of the above components. ITEM. PISTON KITS Code No. Part No. Description Cover Color Piston Color Barrel Grooves 0079 G-007-A. gpf (.2 Lpf) Water Closet White Gray Slotted G-06-A.6 gpf (6.0 Lpf) Water Closet Green Black Slotted 2* G-009-A. gpf (.7 Lpf) Urinal Black Black Solid G-07-A.0 gpf (.8 Lpf) Urinal Yellow Black Solid 07 G-08-A 0. gpf (.8 Lpf) Urinal Red Black Solid 07 G-09-A 2. gpf (9.0 Lpf) Water Closet Blue Gray Slotted 0 07 G-022-A.28 gpf (.8 Lpf) Water Closet Deep Purple Black Slotted 0 G-007-A G-06-A G-009-A G-07-A G-08-A G-09-A G-022-A. gpf (.2 Lpf).6 gpf (6.0 Lpf). gpf (.7 Lpf).0 gpf (.8 Lpf) 0. gpf (.8 Lpf) 2. gpf (9.0 Lpf).28 gpf (.8 Lpf) *Prior to February Groove ITEM. PISTON COMPONENTS Code No. Part No. Description A. *** *** Piston Cover B G-78 Molded Cup 2 per package C G-02 Spring D. *** *** Relief Valve E G-9 Relief Valve Seat F. *** *** Piston Body G G-8 Filter O-ring H G-2 Main Seat 6 per package REPAIR KIT Code No. Part No. Description 0728 G-0-A Repair Kit includes s: 2, 6, 7, B, C, E, G & H For old style adjustable GEM flushometers use kit: G-00-A *** Indicates component is NOT available separately COVER BODY HANDLE COUPLING HANDLE ASSEMBLY SPUD COUPLING STOP COUPLING TAILPIECE OUTLET COUPLING FLUSH CONNECTION (VACUUM BREAKER) SPUD FLANGE CONTROL STOP SUPPLY FLANGE

25 Gem 2 Flushometer REPAIR PARTS FOR OLD STYLE GEM FLUSHOMETERS (PRE-98) Adjustable Cover. G-2 CP Cover Screw OBSOLETE 2. G-2 CP Cover OBSOLETE G-26 CP Cover for Bumper OBSOLETE. G-27 Bumper (2 per package) OBSOLETE G-2 Cover Gasket (2 per package). G- RB Inside Cover OBSOLETE 6. G-6 RB Regular Screw OBSOLETE 7. S-26 Packing 8. S-2 Packing Disc 9. G-0 RB Packing Nut OBSOLETE 0. G-6 Gasket OBSOLETE. G- Gasket HANDLE ASSEMBLY FOR OLD STYLE GEM FLUSHOMETERS (PRE-MAY, 200) G--A Handle Assembly 6 per package G-0-A Handle Repair Kit 6 per package G- Handle Gasket 8 per package B-9 Handle Seal (2 per package). G-6 Handle Grip 6. G-28 Handle Socket 2 SPUD COUPLING FOR OLD STYLE GEM FLUSHOMETERS (PRE-MAY, 200) F--A / Spud Coupling 000 F--A -/ Spud Coupling 0066 F--A -/2 Spud Coupling A. SEE SLIP JOINT GASKETS AND RINGS TABLE ON BOTTOM, PAGE 0 A DISCONTINUED REPAIR PARTS FOR OLD STYLE PISTON G-77 Piston Cover G-78 Molded Cup. 007 G-8 Spring B-8-A Relief Valve G-8 Relief Valve Seat 7. G-7 Closet Piston Body G-76 Urinal Piston Body G-2 Main Seat PISTON KITS FOR OLD STYLE ADJUSTABLE GEM VALVES Code No. Part No. Description Piston Color Barrel Grooves 0070 G-002-A Urinal Black Solid G-00-A Water Closet Black Slotted A G-06-A G-009-A G-07-A G-08-A G-09-A G-022-A G-002-A G-00-A

26 Gem 2 Flushometer TROUBLESHOOTING GUIDE IMPORTANT: The GEM flushometer is engineered for quiet operation. Excessive water flow creates noise, while too little water flow may not satisfy the needs of the fixture. Proper adjustment is made when plumbing fixture is cleansed after each flush without splashing water out from the lip AND a quiet flushing cycle is achieved. Never open Control Stop to where the flow from the valve exceeds the flow capability of the fixture. In the event of a valve failure, the fixture must be able to accommodate a continuous flow from the valve. ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-0 Super Wrench or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (.6 gpf/6.0 Lpf closets and.0 gpf/.8 Lpf urinals) prohibit use of higher flush volumes.. Valve DOES NOT function. A. Control stop or main valve is closed. Open control stop or main valve. B. Handle assembly is worn. Install handle repair kit G-0-A or replace handle. C. Relief valve is worn and sticking in UP position. Replace piston. 2. Insufficient volume of water to adequately siphon fixture. A. Control stop not open enough. Adjust control stop for desired delivery of water. B. Urinal piston parts inside a closet valve. Replace piston parts with proper closet piston. C. Low consumption valve installed on a non-low consumption fixture. Replace with proper piston kit. D. Inadequate volume or pressure at supply. Increase water pressure or supply (flow) to valve. Consult factory for assistance.. Length of flush too short (short flushing) or valve closes off immediately. A. Piston assembly is not hand-tight. Screw the assembly hand-tight. B. Enlarged bypass orifice from corrosion or damage. Install NEW inside parts kit to correct problem and update flushometer. C. Urinal piston in closet flushometer. Replace piston with proper closet piston. D. Low consumption piston installed in non-low consumption fixture. Replace with proper piston kit. E. Handle assembly worn. Install handle repair kit G-0-A.. Length of flush too long (long flushing) or fails to close off. A. Piston is not seating properly or bypass orifice is clogged because of foreign material, or bypass orifice is clogged by an invisible gelatinous film from over-treated water. Disassemble the working parts and wash thoroughly. NOTE: Size of the orifice in the bypass is of utmost importance for the proper metering of water into the upper chamber of the valve. DO NOT enlarge or damage this orifice. Replace piston if cleaning does not correct problem. B. Line pressure has dropped and is not sufficient to force relief valve to seat. Shut off all control stops until pressure has been restored, then open them again. C.. gpf closet piston has been used in a.0 or. gpf urinal or on a.6 gpf toilet. Replace with proper piston. D. G-2 main seat is fouled with debris or is worn. Clean or replace main seat.. Leaking at handle assembly. A. The B-9 seal may have deteriorated. Install new B-9 seal. NOTE: The seal will easily slide right onto the bushing if it is wet. B. Handle gasket has been omitted. Install G- handle gasket or Sloan handle repair kit G-0-A. C. Valve handle bushing is worn. Install Sloan handle repair kit G-0-A. CARE AND CLEANING DO NOT USE abrasive or chemical cleaners to clean flushometers as they may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with clean cloth or towel. While cleaning the bathroom tile, the flushometer should be protected from any splattering of cleaner. Acids and cleaning fluids can discolor or remove chrome plating. When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ). 6

27 Naval Flushometer Also for use with Crown (Old style), Star and Marine PARTS LIST CN-86-A Cover Assembly CP 00 CN-89-A Cover Assembly CP One Pint*.6 gpf/6.0 Lpf,.0 gpf/.8 Lpf CN-007-A Cap Screw Repair Kit 6 per package CN-6 Cover Screw CP CN-0 Cover Screw Gasket. 00 CN-8 Cover CN- Cover Liner 7. 0 CN-008-A Regulating Screw Repair Kit** CN-8 Volume Adjustment Gasket 9. 0 CN-88-A Low Consumption Volume Adjustment Sleeve Sub-Assembly.6 gpf/6.0 Lpf,.0 gpf/.8 Lpf CN-80 Volume Adjustment Screw. 000 CN-78 Volume Adjustment Sleeve 007 CN-87 Volume Adjustment Sleeve One Pint*** CN-79 Volume Adjustment Housing. 2 CN-76 Cover Gasket 2 per package. 006 CN-002-A Piston Closet 007 CN-00-A Piston Urinal. 02 CN-2-A Main Seat Assembly CN--A Main Seat CN- Main Seat Ring CN- Body CP (Not sold separately) A- Handle Gasket 8 per package A A B B-9 Handle Seal 2 per package B-7-A Triple Seal Handicap Handle Assembly (ADA Compliant) A-6 Handle Coupling CP B-7-A Socket Assembly CP B-7-A Handicap Handle Grip CP (ADA Compliant) B--A Triple Seal Handle Repair Kit per package C-2-A Push Button Assembly CP C-000-A Push Button Replacement Kit C-6-A Push Button Repair Kit V-00-AA / x 9 Vacuum Breaker 2006 V-00-AA -/ x 9 Vacuum Breaker 2007 V-00-AA -/2 x 9 Vacuum Breaker V--A Vacuum Breaker Repair Kit F--AW / Spud Coupling CP 0060 F--AU -/ Spud Coupling CP 0066 F--AT -/2 Spud Coupling CP A. SEE SLIP JOINT GASKETS AND RINGS TABLE ON BOTTOM, PAGE H-0 Stop Coupling CP NH--A Adjustable Tailpiece 2-/6 CP A H- O-ring 2 per package B. 088 H-2 Locking ring 2 per package H-6 Ground Joint Stop Coupling CP NH- Ground Joint Tailpiece -/ H-70-A Adjustable Tailpiece SD Bak-Chek Control Stop CP H-70-A / Adjustable Tailpiece SD Bak-Chek Control Stop CP H-70-AG Ground Joint Screwdriver Bak-Chek Control Stop CP H-70-AG / Ground Joint Screwdriver Bak-Chek Control Stop CP H--A Control Stop Repair Kit 0886 H--A Control Stop Repair Kit H-622 Bonnet CP 0088 H-77 Bonnet CP OBSOLETE H-7 Control Stop Cap CP H-82 Control Stop Cap CP H-00-A Vandal Resistant Stop Cap Assembly H-009-A Vandal Resistant Stop Cap Assembly H-7 Control Stop Cap with Bumper H-76 Control Stop Cap with Extended Bumper * Use CN-89-A Cover Assembly One-Pint for reduced flush volumes.6 gpf/6.0 Lpf,.0 gpf/.8 Lpf ** CN-008-A Regulating Screw Repair Kit contains the parts shown plus the parts for old style adjusting screw as currently shown on the repair guide (CN-2, CN-2, CN-26, CN-6) *** Use CN-87 Volume Adjustment Sleeve One-Pint for reduced flush volumes For use with and / H-70-A-CP (less cap) and H-0-A-CP (w/h-7 cap) Bak-Chek screwdriver control stops For use with / H-70-A-CP Bak-Chek screwdriver control stops 2 TAILPIECES, CONTROL STOPS AND FLUSH CONNECTIONS For additional information on tailpieces, control stops and flush connections see Showerheads, Parts and Accessories Tab. 7

28 Naval Flushometer Also for use with Crown (Old style), Star and Marine A B C D E F G H I NAVAL PISTON COMPONENTS (s thru 7 on previous page) Code No. Part No. Description A CN-7 Top Plate Screws 2 per package B CN- Top Plate 079 CN--A Top Plate Shower Valve only C. 0 CN-92 Support Cup Lip Seal D. 88 CN-68-A Single Lip Cup 2 per package E. 020 CN-7 Xpelor F CN-60 Piston Body G SH-06 Spring 2 per package (Replaces S/CN-8 Safety Bar) H CN-8-A Relief Valve I. 226 CN-20 Relief Valve Seat 2 per package J. 020 CN-2-AC Guide Assembly Closet K. 02 CN-2 Guide Closet L. 027 CN- Restriction Ring Closet M. 022 CN-2-AU Guide Assembly Urinal N. 089 CN- RC Guide Urinal O. CN- NK Restriction Ring Urinal P. 02 CN-2-A Main Seat 022 CN-2-A Main Seat Shower Valve only NOTE: Naval pistons can be used to replace pistons in older Crown and Star flushometers. K L CLOSET COVER J M P URINAL TAILPIECE N O CONTROL STOP REPAIR KITS Code No. Part No. Description 006 CN-002-A Piston with Main Seat Closet 007 CN-00-A Piston with Main Seat Urinal 09 CN-00-A Piston Rebuild Kit Closet & Urinal 6 per package includes:, A, B, C, D, E, I, K, Cap Screw Gasket & Regulating Screw Packing 8 CN-006-A Piston Rebuild Kit Shower 6 per package includes:, A, B, C, D, E, I, K, Cap Screw Gasket & Regulating Screw Packing 8 CN-008-A Regulating Screw Repair Kit includes: 2, 8, 9, CN-2 Packing Disc, CN-2 Packing Gland, CN-26 Packing Regulating Screw, CN-6 Screw Regulating Stable Piston 09 CN-009-A Piston with Main Seat Shower 00 CN-00-A Crown /Naval Valve Washer Set 6 per package includes:, 9, 20, C, D, I, K, Cap Screw Gasket & Regulating Screw Packing 909 S--AA Double Cup Repair Kit (Old style Crown, Star and Marine) 906 S--A Double Cup Lip Seal only (Old style Crown, Star and Marine) HANDLE BODY HANDLE COUPLING FLUSH CONNECTION (VACUUM BREAKER) SPUD COUPLING STOP COUPLING SPUD FLANGE SUPPLY FLANGE ITEM A. SLIP JOINT GASKETS AND RINGS Size Code No. Part No. Description -/ F- Red Friction Ring 2200 VBF- Black Slip Joint Gasket 09086/9086 S-0 Flexible Seat S-2 Rigid Seat (rubber over brass) -/2 x -/ F-0 Slip Joint Gasket Rigid -/ 0607 F- Red Friction Ring 2276 VBF- Black Slip Joint Gasket 00702/0702 G-2 Rigid Seat (rubber over brass) 0606 F- Red Friction Ring 06 F- Black Slip Joint Gasket / 060 F- Red Friction Ring 06 F- Black Slip Joint Gasket 8

29 Naval Flushometer Also for use with Crown (Old style), Star and Marine TROUBLESHOOTING GUIDE IMPORTANT: The NAVAL flushometer is engineered for quiet operation. Excessive water flow creates noise, while too little water flow may not satisfy the needs of the fixture. Proper adjustment is made when plumbing fixture is cleansed after each flush without splashing water out from the lip AND a quiet flushing cycle is achieved. Never open Control Stop to where the flow from the valve exceeds the flow capability of the fixture. In the event of a valve failure, the fixture must be able to accommodate a continuous flow from the valve. ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-0 Super-Wrench or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (.6 gpf/6.0 Lpf closets and.0 gpf/.8 Lpf urinals) prohibit use of higher flush volumes. NOTE: In all piston variations the SH-06 spring has replaced the U bar. In all piston variations the CN-68-A single lip cup has replaced the S--A double lip cup. When rebuilding a piston, install the CN-68-A single lip cup with the cup facing down.. Valve DOES NOT function. A. Control stop or main valve closed. Open control stop or main valve. B. Handle assembly is worn. Install handle repair kit B--A or replace handle. 2. Insufficient volume of water to adequately siphon fixture. A. Control stop not open enough. Adjust control stop for desired delivery of water. B. Urinal or shower piston installed in a closet valve or older blow out urinal. Replace piston with proper closet piston (see item ). C. Regulating screw (on top of valve) not at proper setting. Turn regulating screw counterclockwise to increase flush. Adjustment range: urinal 0. to gpf (.9 to. Lpf); closet. to 7 gpf (.7 to 26. Lpf). D. Piston worn out. Repair or replace piston. E. Inadequate volume or pressure at supply. If no gauges are available to properly measure supply pressure or volume of water at the valve, then completely remove the entire piston from the valve, reassemble cover and open control stop to allow water to pass through empty valve. If the supply is adequate to siphon the fixture, remove the flow ring from the bottom of the piston to provide additional flow. If the supply is not adequate to siphon the fixture, steps should be taken to increase the pressure and/or supply.. Length of flush too short (short flushing) or valve closes off immediately. A. Regulating screw not at a proper setting. Turn regulating screw counterclockwise to lengthen flush. B. Water passing by damaged or worn piston cup. Repair or replace piston. C. Loose piston assembly or loose top plate screw. Tighten top plate screws. Screw piston body and guide together (hand tighten ONLY rubber relief valve seat will distort if screwed too tight). D. Damaged or worn piston top plate or expelor. Repair or replace piston. E. Urinal or shower piston installed in a closet valve or older blow out urinal. Replace piston with closet piston CN-002-A.. Length of flush too long (long flushing) or fails to close off. A. Regulating screw not at proper setting. Turn regulating screw clockwise to shorten flush. B. Relief valve in piston is not seating properly due to wear or debris. Disassemble piston assembly and wash under running water. Repair or replace piston if necessary. C. Bypass holes in piston or top plate clogged or fouled with debris. Disassemble piston assembly and wash under running water. Repair or replace piston if necessary. D. Closet piston installed in urinal valve. Replace piston with urinal piston CN-00-A. E. Line water pressure has dropped and is not sufficient to force relief valve to seat. Shut off control stop until pressure has been restored, then reopen stop.. Water splashes from fixture. A. Supply volume is more than necessary. Adjust control stop to meet flow rate required for proper cleansing of fixture. B. Lime or mineral accumulation on fixture vortex or spreader holes. Remove lime or mineral build-up in fixture. 6. Flush is not considered quiet or makes noise at close off. A. Control stop not properly adjusted. Adjust control stop to meet flow rate required for proper cleansing of the fixture. B. Worn, damaged or loose main seat. Replace main seat. C. Worn piston. Repair or replace piston. 7. Leaking at handle assembly. A. The B-9 handle seal may be deteriorated. Install new B-9 handle seal. NOTE: The B-9 seal will easily slide right onto the bushing if it is wet. B. Handle gasket has been omitted. Install A- handle gasket or handle repair kit B--A. C. Valve handle bushing is worn. Install handle repair kit B--A. CARE AND CLEANING INSTRUCTIONS DO NOT USE abrasive or chemical cleaners to clean flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with clean cloth or towel. While cleaning the bathroom tile, protect the flushometer from any splattering of cleaner. Acids and cleaning fluids can discolor or remove chrome plating. When assistance is required, please contact Sloan Technical Support at: -888-SLOAN- ( ). 9

30 Dolphin Flushometer PARTS LIST DOLPHIN FLUSHOMETER DO- Cover Nut CP DO-2 O-ring-Seat required 6 per package (Cover Gasket). 729 DO-28 Retaining Ring required 2 per package DO- Stem Nut RB required 6 per package DO- Piston DO-6 O-ring-Piston required 6 per package DO-7 Piston Spring required 6 per package DO- Cover Screw CP required 2 per package DO-0 Upper Body CP DO-20 Handle and Socket Assembly CP 0702 DO-26 Socket. 726 DO- Regulating Screw RB required 6 per package DO-9 Stem RB SH-7 O-ring-Throttle Seal (2 required) DO- Bushing RB DO-6 Compression Spring (Main Spring) DO-7 Insert RB required 6 per package DO- Flex-Sac DO-8 Seating Nut. Part of DO-2 Flex-Sac Assembly (See below) DO-9 Seat Assembly w/o-ring DO-22 O-ring DO--NC Lower Body CP-Closet 0702 DO--NU Lower Body CP-Urinal 22. DO-90-AA Complete Body Assembly DO-90-AAG Complete Body Assembly DO-90-AAU Complete Body Assembly REPLACEMENT AND REPAIR KITS 6 7 A. 070 DO-000-A Piston w/ o-ring. Component parts: s and 6 B. 70 DO-00-A Repair Kit-Dolphin Handle Component parts: s 0,, 2, and C. 07 DO-2 Flex-Sac Assembly Component parts: s 7 and 8 D. 076 DO-2-AA Repair Kit- Flex-Sac Assembly. Component parts: s 2, 6,, 7, and 8 E. 077 DO-2-AAN Repair Kit- Flex-Sac and Stem. Component parts: s 2, 6, 7,,, 7, 8, 9, and 20 F DO-9-A Seat Assembly w/ o-ring Component parts: s 9 and 20 G DO-2-A Upper Body Assembly. Component parts: s through 7 and 9 through 8 H. 070 DO--A-NC Lower Body Assembly for Closet. Component parts: 2 Lower Body, Coupling (CP), and Ground Joint Tail (CP)