Power Fit. Features. Overview. Hydraulic Unit POWER FIT
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- Byron Fisher
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1 POWR T Power it Power fit is an energy-saving hydraulic unit that operates the variable piston pump with two capacities using an A servo motor. eatures qnergy-saving, low-noise nergy-savings and low noise are achieved by rotating the pump for the required number of times only when it is necessary by the A servo motor. Overview wigh pressure, large flow rate y using the variable piston pump with two capacities, the two pump capacities switch between the low pressure large flow rate and high pressure small flow rate to control. e asy control of multi-stage pressure and flow rate y using external signals, 16 patterns of changeover controls are possible. The pressure and flow rate can be freely set with the operation panel inside the control box. rompact y making the Power it energy-saving, the oil quantity will be reduced. Power it can be used to replace the existing hydraulic unit. The operating direction of the cylinder can be switched by the external directional control valve. ylinder speed (flow rate) and load (pressure) can be controlled freely by the controller. (Valves for controlling speed and pressure are unnecessary.) The controller automatically switches the flow rate control and pressure control according to the loaded condition. xternal signals (Open ollector signals) can be output in conjunction with the flow rate and pressure command. The directional control valve can be switched in conjunction with the commands. Press operation examples ylinder Stroke Sudden decrease Sudden increase Slow decrease Pressure relief Add pressure imit switch upper die imit switch bottom die work irectional ontrol Valve M Servo motor pressure transducer ontroller Servo amp Power it Relay low rate Pressure nergy saving efficiency due to load response control flow rate setting value Actual flow rate nergy saving efficiency due to load response control Pressure setting value Actual pressure -44
2 Specifications Model No. NPQ-6*-55PV NPQ-8*-75PZ NPQ-1-11PZ NPQ--15PZ 45N3A N4A N4A N4A Motor capacity kw PVS-2-45 PZS-3-7 Max. pump capacity cm 3 /rev 45 7 adjustment range high volume cm 3 /rev 2 to 45 (Note 1) (actory default : 45) 5 to 7 (Note 1) (actory default : 7) adjustment range small volume cm 3 /rev 3 to 24 (Note 1) (actory default : ) 5 to 4 (Note 1) (actory default : 17) Maximum RPM min -1 2 Maximum flow rate l/min 9 14 Pressure Rating MPa 21 Maximum Working Pressure MPa 28 Size it Main circuit 3φ A2 to 22V, /6z Power supply control circuit 1φ A2 to 22V, /6z Power Supply apacity VA Ambient Temperature/umidity 1 to 35º/2 to 9%P(non-condensation) Temperature Range of ydraulic luid 1 to 6º Recommended ydraulic luid Standard mineral-based hydraulic fluid (equivalent to SO V46s) Note 1) The adjustment range of the pump high volume changes according to the setting of the small volume. or details see the user documentation. xplanation of model No. NPQ 8 75 PZ 7 N 4 A 2 ** 6161 Option (Note 1) esign number Solenoid power supply 2:A2V utoff pressure adjustment range ydraulic ircuit iagram P 3:3 to MPa/4:2 to 28MPa Variable control mechanism NA:ontrol two capacities Max. pump capacity 45:45cm 3 /rev(pvs) 7:7cm 3 /rev(pzs) type PV:PVS/PZ:PZS Motor apacity 55:5.5kW/75:7.5kW 11:11.kW/15:15.kW ontrol box : quipped on the hydraulic unit No symbol: none (Set inside the control panel, or separately positioned control box) capacity 6/8/1/it. Power it Note 1) :luid evel auge With uard, :With Thermostat, M:With Microseparator, P:With Oil Pan S:loat Switch (ow fluid level detection), T:luid evel auge With Temperature auge (with guard) W:Self eak Test (The return filter is standard equipment) ydraulic unit (ontrol box non-equipped type), ontrol equipment, able it ombinations ist ydraulic unit (ontrol box non-equipped type) Model No. (PQ ellmount pump Model No.) NPQ-6-55PV45N3A (UPQ-2A-45N3A2-55PV-6331) NPQ-8-75PZ7N4A (UPQ-3A-7N4A2-75PZ-6331) NPQ-1-11PZ7N4A (UPQ-3A-7N4A2-11PZ-6331) NPQ--15PZ7N4A (UPQ-3A-7N4A2-15PZ-6331) ontrol equipment Motor Select from the following capacity qpq Amplifier unit (kw) w Separately positioned control box (Note 1) able it (Select from 3m or 5m) 5.5 q PQ-55R-8671A AQ-3PQR (3m) w PQ-55R-8685A AQ-5PQR (5m) 7.5 q PQ-75R-8671A AQ-3PQR (3m) w PQ-75R-8685A AQ-5PQR (5m) 11. q PQ-11R-8671A AQ-3PQR (3m) w PQ-11R-8685A AQ-5PQR (5m) 15. q PQ-15R-8671A AQ-3PQR (3m) w PQ-15R-8685A AQ-5PQR (5m) M Pressure sensor P.S Note 1) able it details cable ncoder cable Motor cable ontrol equipment (ox) Rsturn filter * T *A an cooler Plug stopper ontrol box *A ydraulic unit * an cable (11kW only) Solenoid cable an cable -45
3 T2-4 T2-4 esign rawings NPQ-6-55PV45N3A PQ ontrol ox AR Rc3/4 (PU) 8 3 T Rc11/4 (Opposite side: Plug stopper) (M15) 2 1 P Rc1 4 A (475) OS TAN R Rc1/ φ 13 holes () 9 (44) -1 to 4 Upper limit:6 ower limit: 11 (65) 57 (29) 36 (9) A luid supply port/ 7 (8) Part No. Part Name Q'ty Strainer 1 3 Uni-pump oupling 1 6 racket 1 7 luid supply port/ 1 8 Return filter 1 9 Pressure gauge 1 1 an cooler 1 11 luid level gauge 1 Anti-vibration rubber Servo control box 1 15 heck valve 1 NPQ-8-75PZ7N4A PQ ontrol ox AR 7.5kW (4) (116) Rc3/ φ 13 drilling (M15) 1 11 (5) (Opposite side: Plug stopper) T Rc1 1/2 9 1 to 4 1 P Rc1 1/4 48 (485) Upper limit (8) ower limit (66) (2) luid supply port/ (42) 4 2 (Rc1/2) (82) Part No. Part Name Q'ty strainer 1 3 Uni-pump oupling 1 6 racket 1 7 luid supply port/ 1 8 Return filter 1 9 Pressure gauge 1 1 an cooler 1 11 luid level gauge 1 Anti-vibration rubber PQ ontrol ox 1 15 heck valve 1-46
4 NPQ-1-11PZ7N4A an cooler (21) Rc3/4 Return filter (1) ouplings 6 (9) luid supply port/ T Rc1 1 /2 P Rc1 1 /4 Pressure gauge (4) luid level gauge Upper limit 1 ower limit 8 38 (8) 6 4-φ 15 R3/4 54 Strainer NPQ--15PZ7N4A (215) an cooler Rc3/4 Return filter (15) ouplings (9) T Rc1 1 /2 6 P Rc1 1 /4 Pressure gauge (4) luid supply port/ luid level gauge Upper limit ower limit 1 (88) φ 15 R3/4 54 Strainer -47
5 PQ ellmount pump, PQ Amplifier unit PQ ellmount pumps, PQ Amplifier units of Power it are also available. Please contact our sales agent. PQ Amplifier unit for setting inside the control panel PQ ellmount pump made by combining a pump and servo motor. -48
Principle of operation
POWR MSTR Power Meister A servo motor controls hydraulic pump speed and direction. enerate pressure and flow to match the operating cycle of machinery and to stop during idle times. ncredible energy savings
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