5.2 to 79 gpm 3000, 3600, 5000 psi

Transcription

1 Modular Valve Series Modular Valve Series. to 79 gpm 000, 600, 000 Overview he modular valve is designed and engineered to integrate multiple hydraulic valve operations into a single unit, which eliminates the need for piping between valves and enables configuration of a eatures circuit using a single modular valve. he result is an innovative valve system whose energy and materials efficiency provide advantages in terms of compact configuration, reliability, and more. he illustrations below show one example of a circuit configuration using this system High pressure and high volume. vailable maximum operating pressure operations are 000, 600, and 000, while maximum control flow rates are G0 gpm, G0 6 gpm, G04 79 gpm. Ganging and bolting format allows for quick and easy circuit configuration as well as circuit changes and additions. ompact module configurations greatly reduce space requirements. Maintenance costs are also reduced because less piping and fewer couplings mean less need for acid rinsing and flushing of pipes. ewer fluid leak problems due to pipe resonance, noise, and loose couplings. ircuit configuration is simple yet exact. Nameplates on the side of the valve show ISO codes that make it quick and easy to determine its performance. full lineup of models is available to meet a wide range of needs and circuit configurations: Model G0 (D0), G0 (D0), G04 (D07). Specifications Integrated Structural Diagram Integrated ircuit Diagram Name Nominal Diameter (Size) Maximum Working ressure Maximum low Rate gpm Gasket Surface Dimensions ossible Number of Ganged (Note ) 0 Series /8 600 (Note ) ISO to 4 0 Series /8 600 (Note ) 6 ISO to 4 04 Series / ISO to (Note ) Note). he M Series is available as a 000 maximum operating pressure version of the 0 and 0 Series. or details, see pages 9 and 9.. he number of ganged valves does not include solenoid valves.. Up to four valves can be ganged together if the maximum operating pressure is less than 000. K Series Modular Valve he valve shown in the photograph is available with nominal diameter 0 and 0 size adjusting bolts. Use the following format for specification. xample: OY G0 W Y K 0 uxiliary symbol K: With handle 8( 6) 6( ) djusting handle Lock nut Dimensions in parentheses indicate nominal diameter 0. atalog 0

2 recautions when Ganging Note the following precautions when ganging modular valves together in the applicable example circuits. Solenoid ilot Operate heck Modular Valve ( Line) ressure Reducing Modular Valve ( Line) Solenoid low Regulator Modular Valve (, Line, Meter Out) ressure Reducing Modular Valve ( Line) Solenoid low Regulator Modular Valve (, Line, Meter Out) ilot Operate heck Modular Valve ( Line)

3 Valve Ganging onfiguration xamples 0 0 Surge pressure is prevented by the inertia of the actuator, and cavitation by fluid being sucked in through the opposite port, which is in negative pressure, is prevented. xample Valve Model Numbers (G0) Relief Valve 0R0-G0-W*-J0 Vacuum heck Valve 0V-G0-W-J0 0 0 When the cylinder advances, the rod side return fluid returns to the port and the pump discharge rate and confluence are advanced at high speed (differential). xample Valve Model Numbers (G0) heck valve 0-G0-*-J0 Differential check valve 0-G0-*-J0 Important: ylinder effective output is the rod surface area portion only. orward High-speed 0 0 Low-speed his type of circuit allows variation between two actuator speeds. It prevents low-speed shock when the actuator starts up or stops, and it used when the intermediate stroke is operated at high speed. xample Valve Model Numbers (G0) -speed late 0-G 0-W -(H)-J 0 High-speed low Regulator Valve 0Y-G-0-W-Y-J Low-speed low ontrol Valve 0-G0-W60-Y-J0 High-speed Low-speed

4 G0 Modular Valve Series ype Name Valve Model Number ressure djustment Range (heck Valve racking ressure) Maximum low Rate gpm JIS Symbol Height in Weight lbs atalog age Solenoid Solenoid Valve SS-G0-**-R-**- S-G0-**-**- D-4 D-6 OR-G Relief (alance ype) -W : 4 to 000 : 00 to rake (Direct ype) ORO-G0-W : to 000 : 00 to ressure ontrol Direct Relief (Direct ype) Reducing (Direct ype) alance ype Reducing ORD-G0-W -0 OG-G0- OG-G : to 000 : 00 to : 0 to 00 - : to : 00 to 000 : 0 to 00 : to 000 : 00 to Reducing (Direct ype) OG-G0- OG-G : 0 to 00 : to 000 : 00 to ressure ontrol (Sequence ) OQ-G0- -0 : to 000 : 00 to ressure ontrol (ounter alance ) OQ-G : to 000 : 00 to OW-G0- -R-**-0 : 7 to 00.9 ressure Switches : to 000 -W -R-**-0 : 00 to ontact apacitance - -R-**-0 V: D V:. - -R-**-0 D 4V:..9 - low ontrol Valve low Regulator Valve low Regulator with heck Meter-Out low Regulator OY-G0--0 OY-G OY-G0-W-Y-0 --Y-0 --Y

5 G0 Modular Valve Series ype Name Valve Model Number ressure djustment Range (heck Valve racking ressure) Maximum low Rate gpm JIS Symbol Height in Weight lbs atalog age OY-G0-W-X-0.8 Meter-in low Regulator Valve --X-0 --X low ontrol low ontrol Valve (compensated) Meter-out low ontrol (compensated) O-G0-0-0 O-G0-W40-Y-0-40-Y-0-40-Y-0 (ontrol low Rate) Differential ressure 000:.6 to 0. Differential ressure 000:. to Direction ontrol Valve Meter-in low ontrol (compensated) heck O-G0-W40-X-0 (ontrol low Rate).7 Differential ressure 000:.6 to X-0 Differential ressure 600:. to 0. O-G X * - -0 * racking pressure :.8 : 0 : 7 *or differential circuit Vacuum heck OV-G0-W-0 ilot heck O-G0-W -()- - -()- - -()- racking pressure : 9 : 7 (uxiliary Symbol) Open Valve Ratio Standard: arent Valve 7% : hild Valve 6% : arent Valve % omposite -pressure Reducing OGS-G0- -K(R)-**- High pressure side Low pressure side ower supply :,, D, D : 9 to 00 : to 000 : 00 to OK-G0--(H)-0 N N Gauge Modular locks --(H)-0 N N. -8 -W-(H)-0 N N -speed lates O-G0-W-(H) Other nd lates MO-G0-(H) ree-flow plate ase locks (Multi-block) Sub late MO-G MO -0X-*-0-0Y-W*-0 MS-0Y-0 MS-0Y--0 :, ports * : Sequential number from to 6 Single side outlet W:, ports Sequential number from to 6 Dual side outlet None: ack side outlet : Side outlet S S S S S S H-4

6 G0 Modular Valve Series ype Name Valve Model Number ressure djustment Range (heck Valve racking ressure) Maximum low Rate gpm JIS Symbol Height in Weight lbs atalog age Solenoid Solenoid SS-G0-**-R-**-- S-G0-**-** -- 6 D-4 D-6 OR-G W -0 : Relief (alance ype) : 00 to 600 (uxiliary Symbol) V: With vent port. -0 OR-G0- -V-J0 ressure ontrol Valve rake (Direct ype) Direct Relief (Direct ype) ORO-G0-W -J0 - -J0 - -J0 ORD-G0 -W -J0 - -J0 - -J0 : to 000 : 00 to 600 : to 000 : 00 to OG-G0- -()- : 6 to 00 - Reducing valve - -()- : to 000 : 00 to 000 However, : ()- ressure ontrol (Sequence ) ressure ontrol (ounter alance ) OQ-G0- OQ-G0- -J0 -J0 --J0 : 6 to : to 00 : 00 to low Regulator Valve OY-G0 - --H -J0 6. low ontrol Valve Meter-Out low Regulator -W-Y -J (unction) -W-HY H: High differential 6. pressure regulator --Y --HY -J Y --HY -J - *here is no problem with seals and other parts when mixing these valves with NHI G0 modular valve design number (J) 0 valves. *G0 module valve installation bolts or M6: Design number J0 or M8: Design number 0 or : /4-0UN Unit has commonality. lso, two J-pins have been inserted diagonally for M6 applications. Note: G0 series modular valves have two port locations: one on the port side () and one on the port side (). he port that is used depends on the model number. 6

7 G0 Modular Valve Series ype Name Valve Model Number ressure djustment Range (heck Valve racking ressure) Maximum low Rate gpm ISO Symbol Height in Weight lbs atalog age low ontrol Valve Meter-in low Regulator Valve low ontrol Valve (compensated) Meter-out low ontrol (compensated) OY-G0 -W-X -W-HX -J O-G0-60-J0 (unction) H: High differential pressure regulator --X HX -J X --HX -J O-G0-W60-Y-J0-60-Y-J0-60-Y-J0 (ontrol low Rate) Differential ressure 000:.07 to.8 Differential ressure 600:. to Direction ontrol Valve Meter-in low ontrol (compensated) heck O-G0-W60-X-J0-60-X-J0 (Volume control flow rate) Differential ressure 000:. to.8 Differential ressure 600:.0 to.8 O-G X-J0 -J0 -J0 - -J0 * - -J0 * (0.{}) racking pressure :.8 : 0 : 7 *or differential circuit Vacuum heck OV-G0-W-J ilot heck O-G0 -W -(D)-J0 - -(D)-J0 - -(D)-J0 racking pressure : 9 : 7 (uxiliary Symbol) Open Valve Ratio Standard : hild Valve 7% : arent Valve 49% D : arent Valve 49% N Gauge lock OK-G speed lates O-G0-W-(H)-J0 6-8 (H:) (H:7.) nd lates MO-G0-J0: or M6 MO-G0-(H)-0: or M8. (H:8).4 (H:.) Other ree low MO-G0--J0: or M6 MO-G0--(H)-0: or M8 MO-G0--J0: or M6 MO-G0--(H)-0: or M8 6. (H:8). (H:.) -8 onversion plate (or 0/0 conversion) MO-G0--0 MO-G0--J ase locks MO-0-*-J0 *:Sequential number from to, port dual side outlet S S -9 Sub late MS-0-0 MS-0(X)-0 MS-0(X)--0 MS-0(X)--0 ottom Outlet ottom Outlet Side outlet Side outlet S S D-9 H- 7

8 G0 Modular Valve Series Detailed ISO Symbols ype Valve Model Number Detailed ISO Symbols ype Valve Model Number Detailed ISO Symbols O-G0-60-J0 Solenoid or M6, M8 SS-G0-**-R-**- - S-G0-**-** - - OR-G0- -0 OR-G0-W -0 low ontrol Valve O-G0-W60-Y-J0 O-G0-60-Y-J0 O-G0-60-Y-J0 O-G0-W60-X-J0 OR-G0- -0 O-G0-60-X-J0 OR-G0- -0 O-G0-60-X-J0 OR-G0- -V-J0 ORO-G0-W -0 O-G0- -J0 O-G0- -J0 ressure ontrol Valve ORO-G0- -J0 ORO-G0- -J0 ORD-G0-W -J0 ORD-G0- -J0 ORD-G0- -J0 Direction ontrol Valve O-G0- -J0 O-G0- -J0 OV-G0-W-J0 O-G0-W -J0 O-G0- -J0 OG-G0- -()- O-G0- -J0 OG-G0- -()- OK-G0-J0 OG-G0- -()- O-G0-W-J0 OG-G0- -()V-J MO-G0-(H)-0 MO-G0-J0 OQ-G0- -J0 MO-G0--(H)-0 MO-G0--J0 OQ-G0- -J0 OQ-G0- -J0 Other MO-G0--(H)-0 MO-G0--J0 MO-G0--0 MO-G0--J0 OY-G0--J0 MO-0X-*-0 MO-0X-*-J0 low ontrol Valve OY-G0-W-Y-J OY-G0--Y-J OY-G0--Y-J OY-G0-W-X-J MS-0(X)-0 MS-0(X)-0 MS-0(X)--0 MS-0(X)--0 OY-G0--X-J OY-G0--X-J 8

9 G04 Modular Valve Series ype Name Valve Model Number Maximum Working Maximum low Rate gpm ressure djustment Range (heck Valve racking ressure) JIS Symbol Weight lbs atalog age Solenoid ressure ontrol Valve Solenoid ontrol Relief valve Direct Relief Reducing valve ounter alance DSS-G04-****-R-**- ORH-G ORH-G04-DW- -0 ORH-G04-D -0 ORH-G04-D -0 OGH-G04- -()-0 OGH-G04- -()-0 OGH-G04- -()-0 OQH-G04- OQH-G low Regulator OYH-G Meter-in low Regulator Valve OYH-G04-W-X-0 OYH-G04--X-0 Ma D : to 000 : 00 to 600 : to 000 : 00 to 600 : 000 to 000 : to 000 : 00 to 600 (uxiliary Symbol) : xternal drain : 6 to : 7 to 00 : 90 to 000 heck Valve racking ressure.8 OYH-G04--X-0 heck Valve racking 79 ressure OYH-G04-W-Y low ontrol Valve Meter-Out low Regulator OYH-G04--Y-0 OYH-G04--Y-0 OH-G04-W00-X-0 Ma Meter-in low ontrol OH-G04-00-X-0 OH-G04-00-X-0 heck Valve racking.8 ressure OH-G04-W00-Y Meter-out low ontrol OH-G04-00-Y-0 OH-G04-00-Y-0. Direction ontrol Valve heck OH-G OH-G OH-G OH-G :.8 : 0 : 7 Vacuum heck OVH-G04-W ilot heck OH-G04-W -(D)-0 OH-G04- -(D)-0 OH-G04- -(D)-0 79 : 9 : 7 (uxiliary Symbol) Open Valve Ratio Standard : hild Valve 7% : arent Valve 0% D : arent Valve 0% he G04 series modular valves do not have an L (DR ) drain port, so they cannot be used in combination with pressure center type solenoid valves (D). 9

10 Relief Modular Valve Relief Modular Valve to 79 gpm 600 to 000 eatures his modular relief valve provides maximum pressure control for a hydraulic circuit. Wide ranging applicability Maximum Operating ressure: 600 to 000 ressure djustment Range: to 600, 000. Shockless unload, -pressure control, and other configurations are possible by switching the solenoid valve. ontact your agent for details. Specifications Model No. Nominal Diameter (Size) Maximum Working ressure Maximum low Rate gpm ressure djustment Range Weight lbs Gasket Surface Dimensions OR-G0--0 OR-G0-W-0 W OR-G0-- OR-G0-- OR-G0--(V)-J0 OR-G0-W-J0 W OR-G0--J0 /8 600 /8 600 * to * to * to * to * to * to * to ISO ISO OR-G0--J0 * to ORH-G04--0 * to 000 / ISO Note: *See the low Rate - Low ressure characteristics on page D-7 for information about items marked with an asterisk. Handling When using a remote control valve in a vent circuit, certain vent circuit pipe capacities can cause vibration. ecause of this, thick steel pipe with an inside diameter of. in that is no longer than three meters is recommended. Vent piping cannot be used with the 0 size. If a vent port is required for the 0 size, add the auxiliary code "V". or use as a safety valve, use a pressure override that is higher than the required circuit pressure. 4 Make sure that tank port back pressure sure is no greater than 9. small control flow rate can cause pressure instability. Use a control flow rate that is in accordance with the values shown below. 0 size: t least. gpm 0 size: t least. gpm 04 size: t least. gpm or applications that require a flow rate that is less than the minimum flow rate, use an ORD-G** direct type relieve modular valve. 6 7 Note that a sub plate and installation bolts are not included. See pages H4 or if these items are required. 04 series modular valves do not have an L (DR drain port, so they cannot be used in combination with pressure center type solenoid valves (D). onnect OR-G0-W*- (J) 0 to the two -ports on the tanks. 0

11 Understanding Model Numbers 0: 0 size OR G 0 (K) J0 Design number Note: or 0 size, relationship between mounting bolts and design number is indicated as J0: M6, 0: M8 0: /4-0 or 0 size 0 or 04 size ORH G 04 uxiliary symbol K: With handle (0, 0 size) V: With vent port (0 size only) ressure adjustment range, ontrol port : port W:, ports : port : port Nominal diameter (size) 0, 0 Mounting method G: Gasket type Relief modular valve 0 Design number ressure adjustment range,, ontrol port : port Nominal diameter (size) 04 Mounting method G: Gasket type M Series relief modular valve Installation Dimension Drawings OR-G0--*-0 Note: ressure is increased by clockwise (rightward) rotation of the adjusting screw (bolt), and decreased by counterclockwise (leftward) rotation. OR-G0-W* max. 7. max max. max max. 7 6 max. 44 max max. 7 max. OR-G0-* max. 4 max max.. OR-G0-* max max. 7 max max. 84 max.

12 OR-G0-*-(V)-J0 70 () (4) 08. max. 6 max. 6djusting stroke ( vent connection port). 9 4 (9.) ressure gauge attachment port N /4 70 OR-G0-W*-J0 4 max. 6 max. 6djusting stroke max. (Rc /8 vent connection port) OR-G0-*-J0 6djusting stroke 4 max. Note: Dimensions in parentheses show dimensions with vent port installed (V type) 6djusting stroke max. OR-G0-*-J0 70. max. 6 max. 6 djusting stroke ressure gauge attachment port N /4 ressure gauge attachment port N / max. 6 max. djusting stroke djusting stroke 7 max. djusting stroke 6 7 max. ORH-G04-*-0 97 max. 0 X Y Vent connection port N / max. ressure gauge attachment port N / pin

13 erformance urves low Rate - Minimum ressure haracteristics OR-G0-*-0() Differential Hydraulic luid Viscosity centistokes OR-G0--J0 ORH-G04-*-0 Minimum pressure (Handle fully open) Minimum pressure 74 4 (Handle fully open) Minimum pressure (Handle fully open) low rate gpm low rate gpm low rate gpm ressure - low Rate haracteristics OR-G0-**-0() OR-G0-*-J0 ORH-G04-*-0 0 ressure low rate gpm ressure Number of djusting Rotations - ressure haracteristics low rate gpm ressure low rate gpm OR-G0-*-0 OR-G0-*-(J)0 ORH-G04-*-0 ressure ype ype ressure ype ype ressure ype ype ype Number of adjusting screw rotations Number of adjusting screw rotations Number of adjusting screw rotations

14 ross-sectional Drawing art No. art Name OR-G0-* Seal art List (Kit Model Number RS-0R*) ody Spool oppet Seat Sleeve lunger ushing Retainer Spring Spring late Nut lug lug Knob Nut art No. OR-G0-*-V-J0 art Name art Number Q'ty W S68-0(Hs90) Note). /-** refers to JIS 40-/.. Specify, W,, or for the asterisk (*) in the kit model number art No. 4 Seal art List (Kit Model Number RS-0R*) art Name art Number Q'ty 0 // W V S68-04(Hs90) -8 4 S68-9(Hs90) ackup ring -8 Note). /-** refers to JIS 40-/.. ackup ring indicates JIS 407--**.. Specify, W, or V for the asterisk (*) in the kit model number. art No art Name ody over Spool oppet Seat Seat Sleeve lunger Retainer Spring Spring kit Nut late lug lug ackup ring in Handle kit Knob Nut 4

15 ORH-G04-* art No. art Name 9 6 Seal art List (Kit Model Number RKS-04R) art No. art Name art Number Q'ty 8-9 S68-0(Hs90) 0 - S68-8(Hs90) 4 S68-(Hs90) S68-7(Hs90) ody over Spool oppet Seat Sleeve lunger Retainer late Spring Spring Spring late Nut hoke in lug lug Note) /-** refers to JIS 40-/.