Automatic Metal Edge Filter

Transcription

1 H. Principle ofoperation Automatic Metal Edge Filter with radial cleaning device Pi casted version G for liquids, pastes and similar media Connection size G, flange DN and DN The MAHLE metal edge filter system is used for filtering and homogenising a wide range of liquids, wastes and such like. This compact in-line filter requires no maintenance, nor is there any need to dispose of the auxiliaryfilter media. It can be cleaned fully or semi-automaticallywithout having to interrupt operations. The liquid flows from the outside inwards through the MAHLE filter cartridge.the filtrate is discharged at the top, opposite the in-flow connection point. Solid matter, etc. is separated on the triangular profiled winding on the filter support tube. The MAHLE filter cartridge is cleaned by rotating against a scraper blade. The special shape of the edge gaps serves to facilitate a very effective cleaning process. The patented AKF system prevents high axial forces, ensuring that the cleaning process runs easily. The residue deposited in the collection cone can then be emptied through the drain valve while the system is switched off or while it is in operation.. In-flow connection point. In-flow chamber. MAHLE filter cartridge. Triangular profiled winding. Edgegap. Filtrate chamber. Discharge connection point. Residue collection cone. Scraper. Cleaning drive with a gear motor or manual ratchet. Drain valve automatic or manual. ial contact-making gauge (required under certain conditions) MAHLE Filtersysteme GmbH Bereich Industriefilter Postfac h Öhringen Telefon ( ) - Telefax ( ) -

2 . ial characteristics *) Viscosity in mm /s valuesfor pure liquids, pastes and similar media with Newtonian flow properties mwith Pi - und Pi - mwith Pi - and Pi - mwith Pi - and Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi - Pi - mwith Pi -, Pi - Pi - mwith Pi -, Pi - Pi - mwith Pi -, Pi -, Pi - mwith Pi -, Pi -, Pi -

3 . Type key Type keyforfilterswithout a reel/motor can Filtertypes used in specimen applications: Pi - / G Size, quantity, Øandlength of the cartridge in mm Cleaning drive In-flow/ discharge connections Permissible operating [bar] Housing / cover with FPM seal + PTFE bearing ial display/ switch Drain valve Bypass valve End no. for Design variants Type Serial no. xø x Man. ratchet G PN PIS-/ Manual bar none Stand. motor V/ V/ Hz V/ V/ Hz Stand. motor Ex / V/ Hz EExe II T Screw-in flange DN Screw-in flange DN PN PN PN nodular cast iron, internal parts ch. steel or similar NCI, internal parts high-grade steel. NCI, internal parts, ch. steel, aluminium-free NCI, chemical nickel-plated internal parts high-grade steel., bar stat. bar PIS /, bar/ stat. bar delta-p contactmaking gauge bar delta-p contactmaking gauge, bar delta-p contactmaking gauge, bar with a centring flange bar PIS-/, bar stat. bar PIS-/ bar stat. bar Free ball valve valve, electropneumatic, V, double-action valve, electropneumatic, V double-action valve, electric V valve, electric V Free bar filter filter insert complete without a housing and motor filter insert complete without a housing, with aratchetor amotor PTFE seals G Weldedfinish Castironfinish Continuous design, design, design, design Without or different design, Without or different design, Without or diff. design, S Unless otherwise specified, the same or similar and at least the permissible operating applyfor accessories. The completefilter insert is built as standard with the highest level. Ifthe cleaning motor is used in explosion-protected design, the drain valve is also designed to be explosion-protected. Type keyfor cartridges Cartridgetypes used in specimen applications: Pi Series Profile support Triangular profiled winding Supporting ring Triangular profile width in mm Øxlength in mm Gap in m Al Ø x Pi Cartridge Cartridge (welded) (coiled) Al..,,,

4 . Design / Specimem application Cartridge types Pi -... Pi -... Pi -... Pi -... Pi -... Pi -... Total area of the filter in cm,,,,,,,, Cartridge in m / Effective filtering surface in cm,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Working [bar] >approx. <ca. >approx. <approx.andsuction-action Viscosity [mm /s] <approx. >approx. <approx. >approx. <approx. Recommended initial differential ( p) approx.,,bar approx., bar approx., bar approx. bar approx., bar Recommended designs Cleaning/motor start once p =, bar has been reached Cleaning time/motor running time is setto s (=approx. rpm) Initial differential aftercleaning, bar Drain valve is setto be emptied every minutes Drainage oropening time ofthe drainvalve is setto seconds Specimen application: Filter type : Pi --/G Reel type: Pi - Liquid being filtered: Heavyoil (mineral) Viscosityatoperating temperature: mm /s at C Particles/matterto separate off: Cinders, pipe rust, etc. Volumetric flow: l/h Working : bar Gap width: m Filterequipmentforfullyautomatic cleaning operation using a drive motor, differential switch and drain valve. The on-site controller is integrated intothe system. Evaluation criteria for safe cleaning and filtration The nature, condition, size, characteristics and concentration ofthe particles/matteretc., aswell as other properties ofthe liquid or paste. Ourconsultantswill be happytotellyou aboutthis and the differentdesign variants. Ifyou do not have anyreliable evaluation criteriato hand, principle trials can also be performed using testfilters.. Dimensions and data Rating plate Cleaning drive: ratchet Worm gear drive Install. height with the motor dismantled mm Option: Screw-in flange DN or DN (if you use the DN -type flange, the gear motor is fitted rotated through an angle of ) Ventilation screw G l/ Option: ial switch or gauge Filter housing with screw-inthreads Gl/andGl/ Attachment holes Drain valve (ball valve) Option of manual or automatic drive Motor data Worm gear motor V± % Hz,kW,A V± % Hz,kW,A V± % Hz, kw,a V± % Hz, kw,a IP F Output speed:, rpm Hz rpm Hz Outputtorque: Nm Worm gear motorwith explosion protect. V± % Hz,kW A V ± % Hz,kW A EExe II T Output speed:, rpm Outputtorque: Nm Other designs Subject to technical modifications! Filter data Operating :,,,, bar Operating temperature: up to bar, max. C / bar max. C Sealing at operating temperatures of up to C FPM (Viton), C PTFE base ial press. resistance: Cartridge (welded) max. bar, cartridge (coiled) max. bar Series Possible With With a schrew-in reduction flange A-B/In-flowdrain conn. G G DN C/Drain connection G G G G All screw-in holes, conforming to DIN, X-type Flanges confirming to DIN, up to bar, bar Materials: See. Type key Cover lock: x hexagon head screws, M Drive shaft seal: Stuffing box packing rings madefrom PTFE yarn with disc spring pre-tensioning Volume/weight: l/ kg with a ratchet and max. accessories l/ kg with a motor and max. accessories Outer paintwork: Artificial resin primer, blue conforming to RAL

5 . Accessories Description/Data Display and switching press. Application criteria Figure/Dimensions Mounting kit for a differential switch PIS- with an optical displayand electric contact, bar Controller Drain valve ial display/ Switch * ) Permissible static operating : bar Permissible operating temp.: - to + C Mater. for parts contacting product: AL/FPM Electrical data: Type ofcontact: Make/break contacts Max. voltage: V,AC/DC Max. switched current: A Max. switching capacity: VA/ W Contact current closing rating: VA IP Cable guide: PG Ø - Mounting kitfor a differential gauge with an adjustable contact Perm. static operating press. bar, high-gradesteel bar Permissible operating temperature: C Mater. for parts cont. product in acc. with thefilter (Type key) Adjustable micro switch with a -pin changeover contact Max. switching capacity: A/VAC, A/ V DC IP Mounting kitfor a differential gauge with an adjustable contact and centring flange Permissible static operating : bar Permissible operating temperature: C Orificeflange and diaphragmswith ECTFE coating (PTFE basis): Ø Adjustable contact: Max. make contact M Max. switching capacity: W/ VA IP, bar, bar, bar -, bar - bar, bar Adjustable switching contact Mounting kitfor a drain valve (ball valve) with an electro-pneumatic swivel drive or hand level Connection: G Operating : bar Permissible operating temperature: C Housing : nickel-plated MS Ball : hard chrome-plated MS Ball seal : PTFE Spindle seal: FPM (Viton) Swivel drive: Pneumatic double piston Control : -bar Compressed air connection: G/(DN) El. pilot control voltage: V DC/optional explosion protection or V AC/optional explosion protection Power consumption: Watt at V DC, VAatVAC IP DIN Control function: Closed without current MAHLE switchgear cabinetwith a SIEMENS logo User-programmable controllerfor different operating conditions Input voltage: /PE/N AC /V Control voltage: V DC oder V AC IP Optional: Filterwithin the controller, outside the explosion range up to approx. mm /s ) up to approx. mm /s ) Also suitablefor high viscosities and for high concentrations of solid matter G/ Ø G G/ Optional manual lever Electro-pneumatic swivel drive Ø Design for filters in the explosion range Other designs Subject to technical modifications *) Cleaning can take place at timed intervals or in cycles ) A differential gauge with a centring flange is used at higher viscosities

6 . Operating modes for cleaning and emptying Fully automatic operation The drive motort canbecleanedorsetintooperationbymeansoftime,cycleordifferential controlvia switch or gauge contactsu. We recommend thatcleaning take place atabout four times the initial p. The motor can also run permanently at short filtration phases (rotating the drive shaftclockwise). Cleaning time/engine running time s(=^ approx. rpm). Depending on the residue concentration, the drainvalvev can be opened fordrainage purposes synchronouslywith the startofthe cleaning process or bymeans oftime orcycle control. Theemptyingoropeningtimeofthedrainvalveissetatbetweenandseconds. In suction applications, itcan be opened bymeans ofan intermediate bufferor ifthevolumetricflow is interrupted. Semi-automatic operation The details described above applyforthe cleaning/operation ofthe drive motor. Ifthe concentration of particles, solid matteroragglomerates is low, itcan be emptied manuallyvia the drain valvev,e.g.atthe end ofa batch,w hilethe system is idle oron atime-controlled basis. The details described above applyforthe emptying oropening time. Operation with a manual ratchet Itcan also be cleaned manuallywith a ratchetw during shortfiltration phases or ifthe concentration of particles, solid matteroragglomerates is low. This requires complete clockwise rotations. The details described aboveforsemi-automaticoperation applyforthe emptying oropening time. Thefilterissuppliedcompletewithadetaileddescriptiontakenfromtheoperatingmanual.. Spare parts and add-on kits NR. Description Types Filter insert, fullyassembled (-), comprising a coverwith a drive shaftand reel with a stripper. Optionallyalso with a drive motor or ratchet Is defined with reference to the full name ofthefilteror, where necessary, using the type key. Selected example: Pi ---/G, Pi - Cartridgewith atriangular profiled winding borne on anal profile support Selected examplefrom thetype keyorfilter area table: Pi - ( m) Pi - ( m) Cartridgewith atriangular profiledwinding borne on a high-grade steel profile supp.. Pi - ( m) Cartridge, madefullyfrom., with a profiled windingwelded onto support rods Pi - ( m) Pi - ( m) Pi - ( m) High-grade scraper. FPM (Viton) sealing kit VMQ/FEP (PTFE-based) sealing kit PTFE-based bearing bush kit High-grade steel leg spring kit. Driver ring/c-steel Driver ring/high-grade steel. Bottom cartridge ring/c-steel Bottom cartridge ring/high-grade steel. Drive shaft., completewith a NCI driverfork Drive shaftcpl. with a driverfork. Centring flange/nci Centring flange/high-grade steel. Drive motor (with gears) Motordata, see. Dimensions and data Drive motor, explosion protection (with gears) Motordata, see. Dimensions and data Motor add-on kit (with gears and a motorframe) Motordata, see. Dimensions and data MAHLE Filtersysteme GmbH Bereich Industriefilter Schleifbachweg D- Öhringen Postfach D-Öhringen Telefon ( ) - Telefax ( ) - Internet: ub_industrie@mahle.com Motor add-on kit, Ex-proof (with gears and a motorframe) Motordata, see. Dimensions and data Subject to technical modifications