Pressure Wave Switches
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- Wendy Greene
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1 DW Pressure Wave Switches
2 Pressure Wave Switches Series D1 Well-proven Technology Robust design All-purpose Pressure Wave Switch The compressed volume of air inside the signal sensor is transfered via a connecting hose to the pressure wave switch. The diaphragm in the switch is deflected by the rise in pressure thus closing (or opening) the electrical contact. Series D1 The D1 series pressure wave switches are: available in 5 different versions Switching Possibilities Converting the function to one of the four possible methods is accomplished by: exchanging the connecting hose regulation of the contact screw Operating position Neutral position Pressure closes Pressure opens Suction closes Suction opens Electrical Durability is dependent largely on the contact loading. for pressures < 3 mbar it is recommended that contact protection relays (DWR) are installed The contact should not be loaded below 24 V/20 ma Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
3 Length of Connections The optimal length of hose between the signal sensor and the switch should not exceed a length of 10 metres. The internal diameter should be 2 mm and the outside diameter at least 4 mm. DW10s Plug type DW-Switch connection on the side Factory settings 46,5 Activating Pressure The airwave switches are adjusted to an activating pressure of 2 mbar, pressure closes. Switches with different settings (normally closed, pressure etc.) on request Valve Orifice An equalisation of atmospheric or temperature fluctuations is provided by a valve orifice for our profiles (up to 3500 cm 3 ). DW10s DW SO Socket for DW10/DW10s. Easily accessible screwed terminals with connection possibiliy for tabs 6.3 mm. We deny any liability if factory settings get changed. Model Selection of D1 Series DW10 Plug type DW-Switch connection at the bottom 24, = = DW SO DW10 2 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
4 DW20s/DW20sd DW-Switch with screw connections. Easily accessible screwed terminals and connection possibiliy for tabs 6.3 mm. DW40/DW40d DW-Switch with plug connections or 6.3 mm terminals and clampable assembly strap DW20s 3,5 28, Ø 1, M DW40/DW40d DW30/DW30d DW-Switch with 2 soldering pins Ø 1.2 mm for circuit board mounting. To allow adjustment the board must have drilled holes as shown. Sealed Version the valve orifice on these versions is sealed tight, therefor there is no equalisation of atmospheric or temperature fluctuations. Pressure Wave Switch Series D1 Mounted in Housing DWGK 11 Pressure Wave Switch Type DW40 or DW40d mounted in an impact resistant synthetic housing. The cover can be removed by turning a screwdriver under the lug above the PG-cable gland The pressure wave switch can be removed for connection and then replaced in the housing. Dimensions: 76 x 55 x 45 mm Ø 1,5 DW30 Air connection 3 mm dia DWGK11 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
5 Technical Data D1 Actuating Pressure 2 mbar (factory setting) Contact Load max. 0.5 A/250 VAC (with 10 mbar contact pressure) Switching Speed max. 10/ sec Pressure or Suction max.150 mbar Operating Life mechchanical min.50x10e6 switching cycles electrical min switching cycles (0.1A/ 250 VAC) Ambient Temperature 20 C to +70 C Contact Hard silver Technical Data DWGK 11 DWG 1,2 and 3 1, 2 or 3 Pressure Wave Switches Type DW40 mounted in a light alloy housing suitable for applications in the open air or in damp rooms the electrical wires can be connected directly through a PG-cable gland Housing Fixing Method Colour Connection Electrical Cable gland PG 11 Air Nipple 3 mm dia. Impact resistant plastic ABS Two M4 screws Grey Degree of Protection IP54 (IEC 529) 85 g (45 g empty) Technical Data DWG1/2/3 Type DWG 1 DWG 2 DWG 3 Number Off DW40 or DW40d Dimensions Width mm Length mm Height mm Fixing Method Two M4 screws g Aluminium Colour Grey Degree of Protection IP54 (IEC529) Electrical Connection Cable gland PG 11 Air Connection Nipple 3 mm dia. 16 Cable Gland PG11 Air Connection 3 mm dia. 16 Air Connection 3 mm dia. Cable Gland PG11 The contact should be loaded with a minimum of 24V/20 ma DWG1 DWG2/3 4 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
6 Order Information e. g. EDW40d Type DW10 DW10s DW20s DW30 DW40 Version d = sealed version s = horizontal diaphragm e. g. DWGK11 Type DWGK 11 e. g. DWG3 Type DW-Housing Number off DW40 1 x DW40 2 x DW40 3 x DW40 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
7 Pressure Wave Switches Series D2 Self-cleaning Contacts Twin Diaphragm System Vibration free SEV, VDE, NEMKO Registration Pressure Wave Switch Dimension Sheet The compressed volume of air inside the signal sensor is transfered via a connecting hose to the pressure wave switch. The diaphragm in the switch is deflected by the rise in pressure thus closing (or opening) the electrical contact Vacuum Series D2 The D2 series pressure wave switches are: fitted with a fixed valve orifice for the equalisation of atmospheric or temperature fluctuations as standard. To be observed with continous contact operation pneumatic self-sustaining must be guaranteed during operation pressure drops must be avoided use of D2 with «Birotil» Pressure Model Selection The D2-Pressure Wave Switches are available for 3 operating pressure ranges. C11: mbar C12: mbar C13: mbar Each operating pressure range can be employed for the corresponding pressure or vacuum as well as differential pressure. Vacuum Pressure Technical Data Min. Operating Pressure Max.Operating Pressure Pneumatic Short-circuit Resistance Operating Life Ambient Temperature Air Hose Connection Supply Voltages Voltage Tolerance Output Breaking Capacity Electrical Connections Fuse 0.5 mbar 150 mbar 500 mbar >30x10E6 switching cycles 25 to +60 C 2/4 mm 24V, 36V, 48V, AC or DC % UN (AC and DC) Semi-conductor (NPN+PNP) 0.5 A Screw or tabs 6.3 mm 0.5 A-F 6 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
8 Pressure Wave Switch Series D2 Mounted in Housing Pressure Wave Switches Series D2 mounted in a impactresistant synthetic housing. uder the lug above the PG-cable gland the pressure wave switch can be removed for connection and then replaced in the housing Order Information e. g. Cl2 D2 11 KV NPN N Operating Pressure Class Cl1 Cl2 Cl3 Type D2 Function 11 = N.C. Normal Mounting 12 = N.C. Circuit Board Mounting 13 = N.O. Normal Mounting 14 = N.O. Circuit Board Mounting Technical Data Synthetic Housing Colour Cover Grey Connection Electrical Cable gland PG 11 Air Nipple 3 mm dia. Impact resistant Luran 786R Housing Grey Degree of Protection IP54 (IEC 529) 45 g (empty) Model K= Standard B = Birotil (self-sustaining) KV= Standard with delayed release BV= Birotil with delayed release Supply Voltage 24 V 36 V 48 V Air Connection Ø Release Delay 0.3 sec 1.0 sec 3.0 sec Output NPN PNP Housing Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
9 Pressure Wave Switches Series D3 Snap-action Switch Pressure/Vacuum Version Birotil Version Self-cleaning Contacts Pressure Wave Switch The compressed volume of air inside the signal sensor is transfered via a connecting hose to the pressure wave switch. The diaphragm in the switch is deflected by the rise in pressure thus closing (or opening) the electrical contact. Series D3 if the pneumatic system is separated from the electrical the pressure wave is converted to a linear movement the switching principle functions with a snap-action switch a defined condition in regard to the contact pressure is maintained the operating pressure can be regulated between 2 to 5 mbar by means of an adjusing screw 3 differents types are available for selection Initial Position Operating Position Switching Principle Model Selection D3-P the pressure wave activates a snap-action switch switch changeover is guaranteed. An equalisation of atmospheric fluctuations or temperature is provided by a valve orifce for our profiles (up to 3500 cm 3 ) 35 Ø 2 for M D3-V vacuum activates a snap-action switch sealed model without pressure equalising orifice. D3-PB pressure wave activates the changeover switch sealed orifice 8 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
10 Technical Data D3 Operating Pressure Adjustable from approx. 2 to 5 mbar (pressure or vacuum) Repeat Accuracy ± 5% Pressure Equalisation Adjustable from 0 to 250 ml/min Maximum Pressure 500 mbar Operating Speed Contact Load max. 5 operations per second max. 250 VAC 1.0 A (with cos = 1.0) max. 250 VAC 0.3 A (with cos = 0.4) Operating Life - electrical switching cycles with 250 VAC/1A - mechanical 10 million switching cycles Switch Type Switching Elements Snap switch with change-over contact 1 (C) Middle (Common) 2 (NC) Normally Closed 3 (NO) Normally Open Contact Resistance < 100 mohm Switching Range 6 to 250 V/1 to 1000 ma Temperature Range 30 C to +80 C Electrical Connection Terminals Degree of Protection I IP 20 (IEC 529) Shock Resistance up to 3G Housing Noryl 36 g Pressure Wave Switch Series D3 Mounted in Housing Pressure Wave Switches Series D3 mounted in a impactresistant synthetic housing the cover can be removed by turning a screwdriver under the lug above the PG-cable gland the pressure wave switch can be removed for connection and then replaced in the housing Technical Data Synthetic Housing Impact resistant plastic ABS Colour grey Electrical Connection Threaded union PG 11 Air Connection Nipple 3 mm dia. Degree of Protection IP54 (IEC 529) 45 g (empty) Air Connection Ø Order Information e. g. D3-PB K1 Type D3-P D3-V D3-PB Version Synthetic Housing Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
11 Accessories for Pressure Wave Systems DWSO-Plug Socket DWH-Cover DW-Tube Fittings Space-saving Assembly AMP Faston-plug DWSO-Plug Socket space-saving and productive assembly of DW 10 and DW 10s spring mounted plug socket. easy accessible connecting terminals possible connection of tabs 6.3 mm Dimension Sheet DWH-Cover protection against accidental contact and protection of the DW-Switch can be used for DW 10 with DWSO, DW20s the electrical supply cable can be on one or both sides Dimension Sheet Order Information e. g. DWSO DW-Plug Socket e. g. DWH DW-Cover 10 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
12 DW-Tube Fittings Ø2/ PVC-Hose 3 12 T-piece 3 Straight Connector Ø4/ Ø2/4 PVC-Hose 3 Elbow Neoprene Hose Ø8/18 SW9 M5 SW9 M5 Ø3 Ø3 Ø5 Ø3 Rubber Insulating Hose Threaded Connector with M5 thread Threaded Connector with M5 thread Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
13 DW-Pressure Wave Sensors DWS-. DWS-ALU/-PVC Contact Rails Can be manufactured in any length Available in various materials Pressure Wave Profiles Deformation of the sensor (rubber profile, pressure socket, pressure button) causes the immediate compression of an air volume inducing a pressure wave impulse. This passes through the connecting hose to the DW-Switch. DWS-Profiles Switching Strips Type DWS are simple and robust sensors can be used in numerous applications 110 Model Selection DWS-X PVC red and black Air Cross-section 550 mm 2 Deformation Distance 50 mm with fixing rail 2.65 kg/m without fixing rail 2.15 kg/m Fixing Rail Hard-PVC black Allowable Length 6 m DWS-A PVC black, MVQ grey Air Cross-section 550 mm 2 Deformation Distance 20 mm with fixing rail 1.3 kg/m without fixing rail 0.8 kg/m Allowable Length 6 m Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
14 DWS-B PVC black, MVQ grey Air Cross-section 400 mm 2 Deformation Distance 15 mm with fixing rail 0.75 kg/m without fixing rail 0.42 kg/m Allowable Length 6 m DWS-C PVC black, MVQ grey Air Cross-section 180 mm 2 Deformation Distance 10 mm with fixing rail 0.66 kg/m without fixing rail 0.33 kg/m Allowable Length 6 m DWS-Bs PVC black, MVQ grey Air Cross-section 400 mm 2 Deformation Distance 15 mm with fixing rail 0.78 kg/m without fixing rail 0.46 kg/m Allowable Length 6 m DWS-D PVC black, MVQ grey Air Cross-section 77 mm 2 Deformation Distance 5 mm with fixing rail 0.27 kg/m without fixing rail 0.14 kg/m Allowable Length 6 m DWS-P PVC black Air Cross-section 213 mm 2 Deformation Distance 15 mm 0.3 kg/m Allowable Length 6 m Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
15 Model Selection Alu-Rails DWSALUA Application Alu (AlMgSi05) 0.54 kg/m DWS-A DWSALUD Application Alu (AlMgSi05) 0.32 kg/m DWS-D DWSALUB Application Alu (AlMgSi05) 0.32 kg/m DWS-B/-Bs/-B2s/-C DWSPVCX Application PVC 0.24 kg/m DWS-X 14 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
16 General Data Profile Length Length of DW Connecting Hose Profile Manufacturing Tolerances (at 20 C) Width/Height Lengths up to 1000 mm up to 2000 mm up to 4000 mm up to 6000 mm max. 6 m max.10 m Diameter internal/external 2/4 mm Polyvinyl chloride PVC Silicone MVQ Nitrile rubber NBR ± 2 mm ± 3 mm ± 5 mm ± 9 mm ± 15 mm Order Information e. g. DWS-C L = 4500 PVC Type (Sensor Complete) DWS-A DWS-B DWS-Bs DWS-C DWS-D DWS-X Length max mm PVC Polyvinyl chloride PVC MVQ Silicone e. g. DWS-GC L = 3200 PVC Type (Rubber Section) DWS-GA DWS-GB DWS-GBs DWS-GC DWS-GD DWS-GX Length max mm PVC Polyvinyl chloride PVC MVQ Silicone Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
17 DW-Pressure Wave Sensors Ground Contact Sensors DGU Easily Fitted Standardised Lengths Ground Contact Sensors DGU The DGU-Ground Contact Sensor acts as a signal transmitter for pressure wave control systems and are ideally suited as control signal transmitters in automatic door and gate opening systems. The main characteristics are: can be fitted in ground a galvanised rolled steel U-channel is used as a support allows the use of all types of vehicles 2 tons per wheel must not be exceeded is very robust Installation During installation care should be taken that: the steel channel base is flush with the ground only the ribbed part of the rubber profile projects above the surface before setting in the concrete, place shims under the channel base the connecting cable is not removed from the steel frame Types The DGU-Ground Contact Sensor is available in six standardised lengths. Standard Overall Length A mm Standard Effective Length B mm A B Reinforced concrete Conduit or Hose 14 mm internal dia. 16 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
18 Technical Data Length of Connecting Hose max. 10 m Diameter of Connecting Hose min. 2 mm internal/ 4 mm external Ambient Temperature 20 C to +60 C Load Capacity max. 2 t Traversing Speed max. 30 km/h s R.S.Channel galvanised steel Rubber Profile EPDM (Ethylene- Propylene-Dien) Chemical Resistance Properties EPDM Weather, ozon very good Hydrolysis (water, steam) very good Mineral oils, petrol conditional good Order Information e. g. DGU 3000 Type Ground Contact Sensor Length 500 mm 1000 mm 1500 mm 2000 mm 3000 mm 6000 mm e. g. DGUG 1500 Type Rubber Profile for Ground Contact Sensor Length 500 mm 1000 mm 1500 mm 2000 mm 3000 mm 6000 mm Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
19 DW-Pressure Wave Sensors Foot/Hand Operated Button DT.. Tubular Profile DWSL Waterproof Construction Simple Installation General This type of sensor is ideally suited as command sensors in door and gate opening systems for applications in sanitary areas Electrical switching can be controlled in damp or hazardous locations simply and securely Push-button DTW the model DTWR has a red rubber button the model DTWB has a blue rubber button Function Ø41 When the sensor is operated it is compressed in accordance with the operating force the air in the hollow interior is compressed an over-pressure is induced the pressure wave passes through the connecting hose to the switch 48 Ø Model Selection Foot Button DTFU Hand Button DTFUW visible plate manufactured from chrome nickel steel black rubber button Push-button DTH hermetically sealed construction DTHB has a blue push-button The model DTFUW is a Hand Operated Button and has a special soft push-button. Ø Ø Dimension Sheet Drilling Plan 18 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
20 Foot Button DTFA visible components manufactured from chrome nickel steel Order Information e. g. DTFUW Ø6 Type DT Push-button Dimension Sheet Drilling Plan Foot Button DTFV heavy-duty construction visible components manufactured from chrome nickel steel Options..FU..FUW..WR..WB..HB..FA..FV e. g. DWSL 4m 22 Ø42 Type Hose Profile Length max. 6 m Option Air connection determined by customer Tubular Profile DWSL This rubber profile, with closed ends and a DW-Hose connection of 50 mm on one side. Is suitable as a pressure wave generator for remote control for accident prevention when operated unintentionally Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
21 DW-Pressure Wave Sensors DGD Pressure Sensitive Cell High Mechanical Load Capacity Small Overall Height Fast Response General DGD-Pressure Sensitive Cells act as pressure transmitter units for pressure wave control systems. When the DGD-Pressure Sensitive Cell is compressed, the air volume inside is also immediately compressed and induces a pressure wave impulse. DGD-Pressure Sensitive Cells have the following characteristics: small Overall Height fast Response very small travel/high pressure high Mechanical Load Capacity Instructions When installing the Pressure Sensitive Cell the following should be observed: the moving part of the system must return mechanically to ist initial position the Pressure Sensitive Cell must only be fixed on one side the choice of DW-Switches is dependent on the pressure level Application Examples Pressure Sensitive Cell installed horizontal Pressure Sensitive Cell recessed in foundation Pressure Sensitive Cell in floor recess Pressure Sensitive Cell centralised with bush Pressure Sensitive Cell centralised and levelled with M20 bolt Pressure Sensitive Cell centralised with supporting plate 20 Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0)
22 Technical Data Max. Load 5 t/ Unit Max. Pre-load 40 kg/unit Actuating approx. 5 kg/ Unit Max. Deflection Travel 1.2 mm at 600 N Deflection Travel 0.2 mm/100 N Number of Units per System Max. 8 Ambient Temperature 20 C to +70 C s Used Galvanised steel Natural rubber ring protected by silicone Order Information e. g. DGD Type DGD Pressure Sensitive Cell Dimension Sheet Bircher Reglomat AG, Wiesengasse 20, CH-8222 Beringen, Switzerland, Phone +41 (0) , Fax +41 (0) D E 10/04
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