Pressure Wave Switches & Sensors
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- Candace Higgins
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1 sensing the future Pressure Wave Switches & Sensors Switches, sensing edge assemblies, and additional components for automatic doors, gates, public transportation, and specialty applications Reliable, proven, maintenance free Activation from all angles with low force requirement Highly reliable, even in tough environments Simple and robust design with long mechanical lifetime Millions of switches successfully installed
2 Pressure Wave Switches & Sensors For automatic doors, public transportation & specialty applicationsations Universally Reliable The pressure wave system, due to its high sensitivity, is able to detect contact from people or vehicles approaching proaching from almost any angle and a low activation force reliably switches the electrical contact. Due to it's simple design, the system is extremely robust and reliable even under tough environmental conditions. Bircher Reglomat's pressure wave switch systems are a proven solution for a variety of applications. The systems are maintenance free and offer excellent cost-performance ratio. Pressure Wave Applications by Industry Aircraft Barrier gates Carwashes Clean rooms Cold storage doors Gates Hangar doors Industrial lifts handling Medical/veterinary equipment Public transit Spacecraft Stop switches Warehouse doors Whirlpools/hot tubs Vehicle doors 2
3 Technology Overview A pressure wave generated by pressing the sensing edge or sensor reaches the pressure wave switch. The membrane inside the switch deflects, causing the electric contact to close (open if switch is set to NC logic). The electric contact remains switched as long as the input pressure is above the response pressure threshold and before bleeding through the temperature compensation orifice. A. Pressure setting screw B. Temperature compensating bleeding orifice A B B B B A Sensing Edge Applictions Automatic Overhead Door Airwave sensing edge assembly with switch protects people/ vehicles in the closing path of a door by reversing the door when contact is made with the edge. Quick reaction time is ideal for high-speed doors Activation from all angles with low force requirement Operating temperature range is suited for cold storage applications Bus/Train Door Airwave sensing edge assembly with switch protects people in the closing path of an entry or vestibule door. The door reverses when contact is made with the edge. Self-contained system does not require external power Highly sensitive to pressure from all directions for optimal safety Barrier Gate Airwave sensing edge assembly with switch protects people/ vehicles in the closing path of a barrier gate. The barrier gate reverses when contact is made with the edge. Soft rubber profile with low activation force requirement prevents injury to people or damage to vehicles Medical Equipment Airwave sensing edge assembly with switch can be used as an activation device to quickly and precisely position equipment. Resistant to cleaning chemicals and bodily fluids Increases patient/operator safety - no electrically conductive components used for device activation Route 2 3
4 Sensing Edge Assemblies Sensing edge assemblies, available in custom lengths and a variety of profile shapes, come fully assembled to conveniently suit your application. Bircher Reglomat's sensing edges are proudly assembled in the U.S.A. Assemblies are available with or without aluminum retainer. All standard sensing edge assemblies are supplied with 4" (101 mm) of PVC air hose unless otherwise specified. Additional length or neoprene hose material available by request. Switches sold separately. See back page for ordering information. Custom Sensing Edges From design to manufacturing, Bircher Reglomat can create a custom profile to suit your application-call for more details. Profiles & Retainers for Sensing Edge Assemblies 0.79 (20) 1.14 (29) 1.54 (39) 1.85 (47) 2.01 (51) TBD Dimensions in inches (mm) 0.55 (14) 1.42 (36) TBD Profile DWS-D DWS-C DWS-B DWS-Bs DWS-A Custom Profile Part no N/A Neoprene, black Cross section 0.12 sq in (77 mm 2 ) 0.28 sq in (180 mm 2 ) 0.62 sq in (400 mm 2 ) 0.62 sq in (400 mm 2 ) 0.85 sq in (550 mm 2 ) Custom size Weight with rail without rail 0.18 lb/ft (0.27 kg/m) 0.09 lb/ft (0.14 kg/m) 0.44 lb/ft (0.66 kg/m) 0.22 lb/ft (0.33 kg/m) 0.50 lb/ft (0.75 kg/m) 0.28 lb/ft (0.42 kg/m) 0.52 ft/lb (0.78 kg/m) 0.31 ft/lb (0.46 kg/m) 0.87 ft/lb (1.3 kg/m) 0.54 ft/lb (0.8 kg/m) Retainer DWSALUD AP-5 AP-5 AP-5 AP (8) 0.24 (6) 0.55 (14) 0.49 (12.5) 0.51 (13) 0.49 (12.5) 0.51 (13) 0.49 (12.5) 0.51 (13) 0.71 (18) 0.87 (22) 1.42 (36) Retainer typically not required - custom edges are designed to fit existing applications End piece DWSED (p/n ) DWSEC (p/n ) DWSEB (p/n ) DWSEB (p/n ) DWSEA (p/n ) Custom 4
5 D1 Series Switches The D1 series, Bircher Reglomat's bestselling pressure wave switches utilize proven technology with millions of units in use for countless applications worldwide. The fixed orifice equalizes for atmospheric and/or temperature changes and allows for reliable operation regardless of environmental conditions. Response pressure Max. pressure Operating voltage Operating current Pressure equalization Mechanical lifetime Operating temp. Output mbar +/-.5 mbar (Factory setting = 2 mbar) 150 mbar VAC, VDC ma (ACDC ohmic) ml/min +/ mbar (Factory setting = mbar) Fully sealed version on request 50 million switchings -20 to F (-30 to + 70 C) NO - Normally Open (factory setting) NC - Normally Closed D1 Switch Types DW40 Pressure wave switch with connection terminals and 0.25" (6.3 mm) plug tab and clip-on mounting bracket. DW40 Switch in Housing Assembly DWGK1 Assembly includes one DW40 switch and PVC hose preinstalled inside GEHDWGK1 housing with screw-on lid. This sealed housing, made of impact-resistant plastic, meets IP65 and protects the DW40 switch even in the toughest environments. Compact design is easy to mount almost anywhere (31.9) 1.93 (49) 1.36 (34.5) M (34) 1.61 (41) DW20s Pressure wave switch with screw connections. Easily accessible screw terminals and 0.25" (6.3 mm) blade terminals (58) Air connection ø (22) 1.73 (44) 1.18 (30) 2.28 (58) dimensions in inches (mm)
6 D3 Series Switches The D3 series, featuring a self-cleaning contact and snap-action switch has completely separate pneumatic and electrical systems. It is ideal for applications where a changeover contact or pneumatic self-holding contact are required. Response pressure Max. pressure Operating voltage Operating current Pressure equalization Mechanical lifetime mbar +/-.5 mbar (Factory setting = 2 mbar) 500 mbar VAC, 6-50 VDC ma (ACDC ohmic) ml/min +/ mbar (Factory setting = 65 2 mbar) Fully sealed version on request 10 million switchings Operating temp. Output -22 to F (-30 to + 80 C) Switch D3 Switch Types D3-P Pressure wave binary snap-action switch D3-PB Pressure wave snap-action switch with "birotil" selfholding mechanism. The temperature compensating bleeding orifice is kept closed for the duration the pressure is present. D3 Switch in Housing Assembly D3PK1/D3PBK1 Assemblies includes either one D3-P or D3-PB switch and neoprene hose pre-installed inside impact resistant GEHD3K1 housing with snap-on lid. The housing meets IP (43.5) ø 0.08 (2) M (35) 1.25 (31.8) 0.65 (16.5) Air connection ø (35) 1.40 (35.5)
7 Air Hoses & Hose Connectors Dimensions in inches (mm) Air Hose - PVC2/4 Can be purchased per foot or in full rolls (see back page for ordering information). Neoprene material also available - call for details. ø 0.08/0.16 (2/4) Straight Air Hose Connector - DWV 90 Angle Air Hose Connector - DWL 0.76 (19.5) 0.67 (17) 0.20 (5) 0.47 (12) T-shape Air Hose Connector - DWT 0.94 (24) 0.20 (5) 0.47 (12) Threaded Air Hose Connector - A3M (20.5) 0.39 (10) 0.23 (6) SW9 M5 Additional Sensors Ground Contact Sensor - DGU Ground contact sensors are ideally used an activation sensor for automatic doors and gates. Featuring a slim profile, the sensor is installed partially in the ground and acts as a sensing edge to activate a pressure wave switch that triggers the automatic door or gate to open. Switch sold separately. Pressure-Sensitive Cell - DGD Pressure-sensitive cells are used in contact floor applications in all types of environments. It's compact design allows for easy and unobtrusive installation. Switch sold separately. Foot-Operated Push Button - DTFU / Hand-Operated Push Button - DTFUW Bircher Reglomat's durable pneumatic push buttons can be used for a variety of activation or signalling applications. Low activation forces are required, making them simple and reliable to use. Switch sold separately. DGD recessed in floor plate 5.91 (150) A 5.91 (150) (300) B (60) Reinforced concrete 5.91 (150) Conduit or hose ø i (20) 0.12 (3) 5.28 (134) 6.54 (166) 5.91 (150) (8.2) 0.47 (12) 0.13 (3.4) 1.38 (35) 0.43 (10.8) 3.94 (100) 3.94 (100) 2.2 (56) 7
8 Order Details Sensing Edge Assemblies To order pre-assembled airwave sensing edges, specify the following: 1. One of the following PVC Profiles (details on page 3) DWS-A DWS-B DWS-Bs DWS-C DWS-D 2. Finished edge length (in inches) 3. With or without retainer Part number examples: DWS-A 36" DWS-A profile, 36" edge, with aluminum retainer DWS-GA 36" DWS-A profile, 36" edge, without aluminum retainer (denoted by G) All standard sensing edge assemblies are supplied with 4" (101 mm) of PVC air hose unless otherwise specified. Additional length or neoprene hose material available by request. Switches sold separately. Switches DW10* Switch with plug connection on bottom DW10s* Switch with plug connection on side DW20s* Switch with screw connections & blade terminals DW40* Switch with connection terminals, plug tab DWGK1 Housing and DW40 switch assembly D3-P Snap-action pressure wave switch D3-PB Snap-action switch with "birotil" self-holding mechanism D3PK1 Housing and D3-P switch assembly D3PBK1 Housing and D3-PB switch assembly *Special sealed switch version also available, denoted by d - example: DW40d Air Hoses & Connectors PVC 2/410 PVC hose ' (10 m) roll PVC 2/425 PVC hose - 82' (25 m) roll PVC 2/450 PVC hose - 164' (50 m) roll Neo 2/4100 Neoprene hose - available by foot or 328' (100 m) roll DWV Straight air hose connector DWL 90 air hose connector DWT T-shape air hose connector A3M5 Threaded air hose connector Technical Data Edge Profiles Max. recomm. edge length Connection cable length to switch Edge Retainers Max. avail. length/piece Housings Weight Fastening Electrical connection Air connection Protection class Pressure Sensitive Cell Pressure load capacity Preload capacity Response weight Deformation Max. deformation Number of elements/system Operating temperature Ground Contact Sensor Connection cable length to switch Loading capacity Drive-over speed Operating temperature 19.7' (6 m) max. 32.8' (10 m) dia 0.08"/0.16" (dia 2/4 mm) Aluminum 9.84' (3 m) Impact-resistant plastic, Luran 786R, grey 3 oz (85 g) / 1.6 oz (45 g) empty 2 x M4 screw or snap-on PG-cable gland PG11 Connection nipple dia. 0.12" (dia. 3 mm) IP 65 / IP54 for snap-on version Galvanized steel, natural rubber, ring, protected by silicone max lbs/element (5 t) max. 88 lbs/element (40 kg) approx. 11 lbs/element (5 kg) 0.008"/22.5 lbf (0.2 mm/100 N) 0.047"/135 lbf (1.2 mm/600 N) max. 8 4 F to +160 F ( 20 C to +70 C) U-profile: Galvanized steel Rubber profile: EPDM max. 32.8' (10 m) dia 0.08"/0.16" (dia 2/4 mm) max lbs (2 t) max. 19 mph (30 km/h) 4 F to +140 F ( 20 C to +60 C) Housings & Accessories GEHDWGK1 Housing with screw-on lid for DW40 (switch not included) GEHD3K1 Housing with snap-on lid for D3 (switch not included) DWSO Plug-in base for DW10 & DW10s SPK-APD Junction box, surface mount Additional Sensors DGU500 Ground contact sensor " (500mm) DGU1000 Ground contact sensor " (1000mm) DGU1500 Ground contact sensor " (1500mm) DGU2000 Ground contact sensor " (2000mm) DGU3000 Ground contact sensor " (3000mm) DGD Pressure sensitive cell DTFU Foot-operated pneumatic button DTFUW Hand-operated pneumatic button Bircher America, Inc. 870 Pratt Avenue N Schaumburg, IL Phone Fax sales@bircherreglomat.com D US 5/16
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