CONTENTS ENGINE - PART NO. - 5YY-F 12 DIGIT SYSTEM * 9 DIGIT SYSTEM FIG DESCRIPTION PAGE NO.

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2 CONTENTS FIG DESCRIPTION PAGE NO. Fig Crank Shaft Piston... Fig Crank Case... Fig Crank Case Cover... 7 Fig Starter... Fig Front Fork... Fig Front Wheel... Fig 7 Front Brake Caliper... Fig Starter Clutch... 7 Fig Steering Handle, Cable... Fig 0 Front Master Cylinder... Fig Handle Switch, Lever... Fig Starting Motor... Fig Meter... 7 Fig Generator... Fig Electrical... Fig Electrical... Numerical Index... ENGINE - PART NO. - YY-F ** (YY) (Y-00-0* ** DIGIT SYSTEM * DIGIT SYSTEM

3 0 7

4 FIG. CRANKSHAFT, PISTON REF.NO. DIGITS PART NO. DESCRIPTION QTY. DIGITS PART NO. YY-E CRANK ASSY. Y-E00-0-0X-00 BEARING 0-0X LS-E-0-00 PISTON STD S-E-0 LS-E PISTON (0.0MM 0/S) S-E-00 LS-E PISTON (.00MM 0/S) S-E-00 LS-E PIN, PISTON S-E CIRCLIP 0- LS-E PISTON RING SET (STD) S-E0-00 LS-E PISTON RING SET (0.0MM 0/S) S-E0-00 LS-E PISTON RING SET (.00MM 0/S) S-E LS-E BALANCER ASSY. S-E YD-00 BEARING KEY, WOODRUFF 0-0YD LI H-00 WASHER, PLAIN 00-H NUT, FLANGE MATCHING GRADES Balancer Gear D E F G H Crank Shaft Gear X Y Z A B Exclusive Parts for YY

5 7 0

6 FIG. CRANKCASE QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-E-0-00 CRANKCASE (L.H.) Y-E-0 LS-E PIPE, BREATHER S-E7-00 YY-E PIPE, BREATHER Y-E CLIP PIN DOWEL PIN, DOWEL -A L BOLT, FLANGE (SMALL HEAD) BOLT, FLANGE (SMALL HEAD) BOLT, FLANGE (SMALL HEAD) LS-E HOLDER, CLUTCH WIRE YY-WE-0-00 CRANK CASE YY-WE CRANK CASE ASSY. S-E-00 Y-WE-0 Y-WE CLAMP Exclusive Parts for YY

7 7 7 0

8 FIG. CRANKCASE COVER QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-E COVER, CRANKCASE Y-E--00 YY-E GASKET, CRANKCASE COVER Y-E PIN, DOWEL BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW RING PLUG, STRAIGHT SCREW A-00 O-RING 0-A 0 YY-E COVER CHANGE CASE Y-E SCREW, BIND YY-E-0-00 COVER, CRANK CASE Y-E-0 YY-E GASKET, CRANK CASE COVER Y-E PIN, DOWEL BOLT, FLANGE BOLT, FLANGE LS-E-0-00 PLUG, OIL LEVEL S-E O-RING L OIL SEAL 0-0 Exclusive Parts for YY 7

9 0 7

10 FIG. STARTER REF.NO. DIGITS PART NO. DESCRIPTION QTY. DIGITS PART NO. YY-E-0-00 KICK AXLE ASSY (SHAFT KICK) Y-E-0 YY-E GEAR, KICK Y-E CLIP L L-00 WASHER, PLATE 00-0L SPRING, TORSION 00-7 YY-E SPACER Y YY-E-0-00 GEAR, KICK SPROCKET IDLE Y-E WASHER, PLAIN CIRCLIP YY-E KICK CRANK ASSY Y-E0-00 L-E COVER, KICK LEVER A NUT DG-E BOSS KICK CRANK G-E OIL SEAL 0-0 YY-E WHEEL RATCHET Y-E7-00 Exclusive Parts for YY

12 FIG. FRONT FORK REF.NO. DIGITS PART NO. DESCRIPTION QTY. DIGITS PART NO. YY-F FRONT FORK ASSY. Y-F00- YY-F0--00 FORK ASSY. RH (LEG) Y-F0- YY-F0--00 FORK ASSY. LH (LEG) Y-F0- YY-F-0-00 STEERING COMP. STEERING (UNDER BRACKET) Y-F-0 YY-F-0-00 OIL, SEAL Y-F-0 YY-F INNER TUBE COMP. Y-F KA-F RACE. BALL (BOTTOM) A-F-00 YY-F-0-00 SEAL. DUST Y-F-0 YY-F TUBE COMP OUTER L Y-F0-0 0 YY-F TUBE COMP OUTER R Y-F07-0 YY-F SPRING Y-F-00 LS-F-0-00 SPACER S-F-00 L O-RING L-F CAP L-F0-00 L-F BOLT WITH SPRING WASHER L LS-F RING SNAP S-F-00 7 YY-F-0-00 SEAL DUST Y-F-0 L-F PIECE OIL LOCK (SPINDLE TAPER) YY-F CYLINDER COMP. Y-F L-F PACKING A L-F BOLT HEX SOCKET HEAD L L-F-0-00 SPRING - SUB L-F-0 L-F RING PISTON L-F PLUG L-F SPRING GUIDE (UPPER) L-F-00 Exclusive Parts for YY

14 FIG. FRONT WHEEL QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-F-0-00 HUB Y-F SPACER Y0-00 BEARING 0-0Y OIL SEAL OIL SEAL 0-0 UU-F CLUTCH METER L UU-F RET. CLUTCH METER L US-F GEAR UNIT ASSY S-F0-00 YY-F-0-00 SPOKE-(INNER) Y-F-0 0 YY-F SPOKE- (OUTER) Y-F7-0 US-F NIPPLE SPOKE S-F M-00 COLLAR 07-M UU-F COVER HUB DUST U-F-00 YY-F AXLE WHEEL FRONT Y-F NUT CASTLE L WASHER PLAIN L TIRE (.7 X ) TUBE (.7 X ) RIM (. X ) BAND RIM PIN SPLIT US-F-0-00 GEAR DRIVE S-F-0 YY-F FRONT HUB ASSY (CONSISTING OF SR. NO. ) Y-F0-00 Exclusive Parts for YY

15 a PART INFORMATION YMI : PARTS 00 Date : 0 Oct., 00 To : All Dealers PI SUB. : Serviceability of "Collar Set" & Alternate Source "Oil Seal" - US/YY Disc Brake Models fo"k; % lfozl djus ;ksx; "Collar Set" o,yvjusv lkslz "Oil Seal" - US/YY Disc Brake Models The above subject Part Collar Set has been made Serviceable & Alternate Source Oil Seal (No change in specification) Front Wheel with immediate effect : vxys ifg;s es a blrseky gksus okus mijksdr ikvz Collar Set o,yvjusv lkslz Oil Seal dks (ekinam es cnyko fd, cxsj) lfozl djus ;ksx; cuk;k x;k gsa S.No Part Description US YY/YY/YY Collar Set US-FX-00-00* UU-FX-00-00* (S-FX-00)** (U-FX-00)** Consisting of. Cover Hub Dust US-F-00-00* UU-F-00-00* (S-F-00)** (U-F-00)**. Collar 07-00N-00* 07-M-00* (07-00N)** (07-M)** Earlier Part No. New Part No. Oil Seal * * (All Disc Brake Models) (0-07)** (0-0)** * Digit Part System ** Digit Part System YAMAHA MOTOR INDIA PVT. LTD., /, Mathura Road, Faridabad- 00; Haryana-India. cc : RBH/RSM/BM/SALES EXECUTIVE/SERVICE EXECUTIVE/PARTS MANAGERS : AUTHORISED SERVICE POINT (ASP)

16 Notes : uksv % ) Please update your Parts Catalogue for future parts ordering. Hkfo"; esa ikvz vkwmzj djus ds fy, Ïi;k vius ikvzl dsvykwx dks vimsv djsaa ) Please place your order for Spares thru' Parts Division in usual manner. Ïi;k Lis;lZ ds fy, viuk vkwmzj ikvzl fohkkx dks lkeku; <ax ls HkstsaA ) The above change supercedes the earlier Part Number. igys okys ikvz uecjksa dh ctk; vc mijksdr ikvz uecj ykxw gksaxsa You are most earnestly requested to please explain, the above to your SERVICE, SALES, & SPARE PARTS TEAM. vkils vuqjks/k gs fd mijksdr fyf[kr ckrs a] viuh lsyl] lfozl o Lis;j Vhe dks vpnh rjg ls le>k;s aa Please do not hesitate to seek any clarification from our visiting YMIS FIELD TEAM. d`i;k vki fdlh Hkh izdkj ds Li"Vhdj.k ds fy, gekjh okbzñ,eñvkbzñ,lñ foftfvax lfozl Vhe ds lnl;ksa ls leidz djus esa u f>>dsaa F.P. LOBO PARTS DIVISION Enclosure to Part Information No. 00

17 Enclosure to Part Information No. 00 YY YY YY FIG. FRONT WHEEL (SPOKE WHEEL) REF. NO. PART NO. ( DIGIT) DESCRIPTION YY-F-0-00 HUB Y-F SPACER Y0-00 BEARING 0-0Y OIL SEAL L OIL SEAL OIL SEAL 0-0 UU-F CLUTCH METER L UU-F RET. CLUTCH METER L US-F GEAR UNIT ASSY S-F0-00 Y-F-0-00 SPOKE-(INNER) Y-F-0 0 YY-F SPOKE-(OUTER) Y-F7-0 US-F NIPPLE SPOKE S-F M-00 COLLAR 07-M UU-F COVER HUB DUST U-F-00 YY-F AXLE WHEEL FRONT Y-F NUT CASTLE L WASHER PLAIN L TIRE (.7 X ") TUBE (.7 X ") RIM (. X ") BAND RIM PIN SPLIT US-F-0-00 GEAR DRIVE S-F-0 YY REMARKS ( DIGIT) Note : Part ordering to be done in Digit YY-F FRONT HUB ASSY Y-F0-0 (Consisting of Sr. Nos.,,,,) UU-FX COLLAR SET U-FX-00 (Consisting of Sr. Nos. & ) 7 ANNEXURE-II

18 7

19 FIG. 7 FRONT BRAKE CALIPER REF.NO. DIGITS PART NO. DESCRIPTION QTY. DIGITS PART NO. YY-FU DISK, BRAKE FR. RH. Y-FU BOLT 0-0 YY-F0U FR. CALIPER ASSY. RH Y-F0U-00 US-W CALIPER SEAL KIT S-W US-F SPRING, RETURN S-F77-00 US-W BLEED SCREW KIT Y-W US-W BRAKE PAD KIT S-W00-00 US-F PIN- S-F7-00 US-F SHIM, CALIPER S-F BOLT, FLG US-W CLIP S-W00-00 US-W INSULATOR S-W00-00 US-W DUST COVER S-W00-00 Exclusive Parts for YY

20 7

21 FIG. STARTER CLUTCH QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. LN GEAR, IDLER N--00 US-E SHAFT, S-E-00 US-E PLATE, IDLER GEAR S-E-00 0N SCREW, PAN HEAD (+) AP GEAR IDLER P WASHER PLAIN US-E STARTER ONE-WAY ASSY. S-E BOLT, HEX, SOCKET HEAD Exclusive Parts for YY 7

22 0 7

23 FIG. STEERING HANDLE, CABLE QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-F-0-00 HANDLE UU-F GRIP (LEFT) UU-F GRIP ASSY. UU-F GRIP, (RIGHT) YY-F-0-00 WIRE, THROTTLE US-F HOLDER 7 YY-F WIRE, STARTER YY-F WIRE, CLUTCH L-F COVER, HANDLE LEVER 0 YY-F MIRROR ASSY., YY-F MIRROR ASSY., Y-F-0 L U-F0-00 L..0.0 Y-F-0 S-F-00 Y-F-00 Y-F-00 L Y-F0-00 Y-F SCREW PAN HEAD Exclusive Parts for YY

25 FIG. 0 FRONT MASTER CYLINER QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-FT--00 FR. MASTER CYLINDER ASSY. US-W CYLINDER KIT, MASTER US DIAPHRAGM, RESERVOIR US CAP, RESERVOIR SCREW, FLAT HEAD YY-F BRACKET, MASTER CYLINDER BOLT, FLG. (SMALL HEAD) YY-F HOSE, BRAKE BOLT, UNION Y-FT- S-W00-00 S--00 S Y-F Y-F WASHER, PLAIN 00-0 YY-F HOLDER, BRAKE HOSE YY-F HOLDER, BRAKE HOSE BOLT, FLANGE YY-F HOLDER BRAKE HOSE YY-F HOLDER BRAKE HOSE Y-F7-00 Y-F Y-F7-00 Y-F7-00 Exclusive Parts for YY

27 FIG. HANDLE SWITCH, LEVER QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-H HOLDER, LEVER (LH) Y-H-00 LS-H LEVER, (LH) S-H-00 YY-H SWITCH (CLUTCH) Y-H BOLT NUT, NYLON BOLT HEX W/WASHER L-H-V0-00 PLATE, SPRING L-H-V BOLT, WIRE ADJ. L NUT L YY-H LEVER, (RH) Y-H BOLT NUT, U 0-00 L-H BAND, SWITCH CORD T-H-00 YY-H SWITCH, HANDLE (STARTER SWITCH/ Y-H7-00 KILL SWITCH (RH) SCREW, PAN HEAD 07-0 YY-H SWITCH, HANDLE (LH) Y-H-00 7 TL-H LEVER, STARTER L-H WASHER, PLAIN SCREW, PAN HEAD SCREW, PAN HEAD L.0.. YY-F HANDLE Y-F-00 Exclusive Parts for YY

28 7 0 7

29 FIG. STARTING MOTOR REF.NO. DIGITS PART NO. DESCRIPTION QTY. DIGITS PART NO. YY-H STARTING MOTOR ASSY. Y-H00-00 US-H BRUSH SET S-H O-RING (YOKE) O-RING BOLT, FLANGE 00-0 YY-HG CHORD COMPLETE Y-HG BOLT FLANGE US-H CE FIXNG BKT-ASSY S-H-00 US-H YOKE ASSY S-H US-H ARMATURE ASSY WITH CIRCLIP S-H0-00 US-H DE BKT ASSY WITH OIL SEAL & NEEDLE BRG. S-H0-00 US-H THROST SHIM S-H-00 US-HB LOCK PLATE S-HB-00 US-H O RING [THUR BOLT] S-H7-00 US-H INSULATING WASHER S-H-00 US-HL PLAIN WASHER S-HL-00 7 US-HA FLANGE NUT TERMINAL S-HA-00 US-HN SEALING RING S-HN-00 US-HK INSULATING BUSH S-HK-00 Exclusive Parts for YY

30 7 0

31 FIG. METER REF.NO. DIGITS PART NO. DESCRIPTION QTY. DIGITS PART NO. YY-H METER ASSY. Y-H00-00 TS-H BRAKET METER TH--00 HH-H SOCKET CORD ASSY H-H0-00 HH-H BULB V-.W H-H-00 HH-H BULB (.V-W) H-H N NUT FLANGE 70-N YY-H0--00 SPEEDO MTR CABLE ASSY. Y-H O RING L..0.0 YY-HE CASEMETER UPPER Y-HE-00 0 YY-HF CASE METER LOWER Y-H-F-00 YY-H SPEEDO METER Y-H70-00 YY-H TACHOMETER Y-H0-00 Exclusive Parts for YY 7

33 FIG. GENERATOR QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-H ROTOR ASSY., Y-H0-0 YY-H STATOR ASSY., Y-H BOLT, HEX. SOCKET HEAD BOLT, HEX. SOCKET HEAD YY-H CDI MAGNETO ASSY. Y-H00-0 Exclusive Parts for YY

35 FIG. ELECTRICAL REF.NO. DIGITS PART NO. DESCRIPTION QTY. DIGITS PART NO. YY-H BATTERY ASSY., Y-H0-0 0 YY-H-0-00 BAND, BATTERY Y-H-0 YY-H WIRE, PLUS LEAD Y-H-00 YY-H WIRE, MINUS LEAD Y-H-00 L-H0-V0-00 FUSE HOLDER ASSY. L-H0-V0 L-H-V0-00 FUSE L-H0-V0 7 YY-H RECTIFIER REGULATOR ASSY. Y-H N-0-00 BOLT, HEX. SOCKET HEAD 70N-0 YY-H RELAY ASSY. Y-H US-H STARTER RELAY ASY. S-H NUT, FLG. P..00.0/ TS-H MAIN SWITCH ASSY. T-H0-00 7N BOLT, HEX. SOCKET HEAD 7N-00 YY-H WIRE HARNESS ASSY. Y-H0-0 YY-H0--00 FRONT STOP SWITCH ASSY Y-H0- TS-H STOP SWITCH ASSY. T-H HOSE 0-0 Exclusive Parts for YY

36 0 7

37 FIG. ELECTRICAL QTY. REF.NO. DIGITS PART NO. DESCRIPTION DIGITS PART NO. YY-H IGNITION COIL ASSY. Y-H SCREW, BINDING HEAD(+) YY-H PLUG CAP ASSY. LS NEUTRAL SWITCH ASSY GASKET YY-H CDI. UNIT ASSY. 7 YY-H-0-00 BAND YY-H FLASHER RELAY ASSY. YY-H HORN BOLT, FLANGE Y-H70-00 S-H Y-H0-0 Y-H-0 Y-H0-00 Y-H KA-H RELAY FLASHER A-H-00 YY-H HOLDER RELAY Y-H-00 Exclusive Parts for YY

38 NUMERICAL INDEX (YMC PART NO.) PART NO REF. NO. PART NO REF. NO. PART NO REF. NO. PART NO REF. NO. PART NO REF. NO. PART NO REF. NO H L M A Y YD X N N N N N

39 NOTES

40 NUMERICAL INDEX (YMC PART NO.) PART NO REF. NO. PART NO REF. NO. PART NO REF. NO. PART NO REF. NO. PART NO REF. NO. PART NO REF. NO. L LS-E US-E US-W YY-F YY-H l-e LS-F US-F YY-E YY-F YY-H L-F LS-F US-F YY-E YY-F0U YY-H L-F LS-F US-F YY-E YY-FU YY-H L-F LS-F US-F YY-E YY-FT YY-H L-F LS-F US-F YY-E YY-F YY-H L-F LS-H US-F YY-E YY-F YY-H L-F TL-H US-F YY-E YY-F YY-H L-F UU-F US-H YY-E YY-F YY-H L-F UU-F US-H YY-E YY-F YY-H L-F UU-F US-H YY-E YY-F YY-HE L-F UU-F US-HL YY-E YY-F YY-HF L-H0-V UU-F US-HN YY-E YY-F YY-H L-H-V UU-F US-H YY-E YY-F YY-H L-H-V AP US-HA YY-E YY-F YY-H L-H DG-E US-H YY-E YY-F YY-H LN HH-H US-H YY-F YY-F YY-H LS HH-H US-H YY-F YY-F YY-H LS-E HH-H US-HK YY-F YY-H YY-H LS-E KA-F US-H YY-F YY-H YY-H LS-E KA-H US-H YY-F YY-H YY-H LS-E TS-H US-HB YY-F YY-H YY-WE LS-E TS-H US-W YY-F YY-HG YY-WE LS-E TS-H US-W YY-F YY-H LS-E US US-W YY-F YY-H LS-E US US-W YY-F YY-H LS-E US-E US-W YY-F YY-H LS-E US-E US-W YY-F YY-H

Parts & Accessories 5YY7

Parts & Accessories 5YY7 Parts & Accessories YY FOREWORD This Parts Catalogue is related to the parts in use for the YAMAHA - YY When you are ordering replacement parts for YY refer to this Parts Catalogue and quote both part