ELECTRONIC HIGH SPEED EMBROIDERY MACHINE BEHJ PARTS LIST

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Russell Cunningham
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1 ELECTRONIC HIGH SPEED EMBROIDERY MACHINE BEHJ PARTS LIST

2 BEHJ ELECTRONIC HIGH SPEED EMBROIDERY MACHINE PARTS UST CONTENTS SEWING HEAD...! SEWING HEAD DRIVE... 2 ROTARY COLOUR CHANGE HEAD AND TAKE UP MECHANISM... 3 ROTARY COLOUR CHANGE HEAD AND TAKE UP MECHANISM... 4 JUMP STITCH MECHANISM... 5 THREAD TENSION ASSEMBLY... 6 DRIVE MOTOR AND CLUTCH COMPLETE... 7 DRIVE MOTOR AND CLUTCH EXPLODED VIEW... 8 ROTARY COLOUR CHANGE SELECTOR ASSEMBLy... 9 ROTARY COLOUR CHANGE SELECTOR ASSEMBLy... IO (EXPLODED VIEW) PANTOGRAPH DRIVE MOTOR ASSY AND TIMING BELT... II (BACK/FORWARD MOVEMENT) PANTOGRAPH TIMING BELT ASSY (BACK/FORWARD MOVEMENT) PANTOGRAPH DRIVE MOTOR ASSY AND TIMING BELT (LEFT /RIGHT MOVEMENT) PANTOGRAPH TIMING BELT ASSY (LEFT /RIGHT MOVEMENT) ELECTRONIC CONTROLS UNDER THREAD STOP MOTION(UTSM)ASSy... IG LIGHT FITTINGS. THREAD STAND. AND SUPPORTs... I)

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4 SEWING HEAD (G) 1 No. Description 2111 F... SEWING HEAD F SEWING HEAD BASE PLATE F.. SEWING HEAD COVER F -... CREAMIC GUIDE (UPPER) F.. CREAMIC GUIDE (LOWER) 6 ALAN SCREW F NEEDLE PLATE 8 NEEDLE PLATE SCREW F DUSTPROOF OILER F ARM SHAFT GEAR COVER RETAINING SCREW FOR G F... REAA BEARING COVER 13 GRUB SCREW

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6 SEWING HEAD DRIVE (H) No. Description F TAKE UP LEVER GAM F LOCATING SCREW F- - CRANK PIN F RETAINING PIN FOR H3 5 SCREW FOR H4 - GRUB SCREW F- --- FRONT ARM SHAFT BUSH B GRUB SCREW F ARM SHAFT 11) 2216F ARM SHAFT CENTRE BUSH BF COLLAR 12 GRUB SCREW F - HELICAL GEAR 14 -GRUB SCREW F BEVEL GEAR (LARGE) 16 - GRUB SCREW F REAR BUSH F COLLAR 19 - GRUB SCREW 2D 2245F REAR LOCKING SCREW F BEVEL GEAR (SMALL) 22 GRUB SCREW F VERTICAL SHAFT.BUSH tuppe-r) F... VERTICAL SHAFT F... sush F BEVEL GEAR (VERTICAL SHAFT) F... BEVEL GEAR (HOOK SHAFT) F HOOK SHAFT BUSH (REAR) F COLLAR 30 GRUB SCREW SCREW F... GREASE COVER (RHS) F GREASE COVER (LHS) SCREW SCREW F HOOK BASE RETAINING FINGER screw FOR H F... SEWING HOOK AND BASE SCREW F... HOOK SHAFT

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8 ROTARY COLOUR CHANGE HEAD AND TAKE UP MECHANISM(J) No " " " " 25 " 27 Description 2303F TAKE UP LEVER ASSY COMPLETE 2349F TAKE UP LEVER 2357F CERAMIC THREAD GUIDE 2356F SCREW FOR J3 2353F ROLLER) 2354F STUD ) CIRCLIP) TAKE UP LEVER CAM FOLLOWER ASSY NUT ) 2351F TAKE UP LEVER SHAFT 2352F TAKE UP SPINDLE BUSH 2355F RETAINING COLLAR GRUB SCREW 2361 F LOCK LEVER 2363F THREADED STUD WASHER SOCKET SCREW 2364F LOOK BAR POSITIONING CLAMP WASHER HEXAGONAL NUT SCREW 2365F LOCK LEVER BRACKET HEXAGONAL NUT WASHER HEXAGONAL NUT WASHER 3339F LOCK BAR HAND GRIP GRUB SCREW

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10 ROTARY COLOUR CHANGE HEAD AND TAKE UP MECHANISM (K) 4 (EXPLODED VIEW) No. Description I 2301F NEEDLE BAR ASSY F PRESSER FOOT F... NEEDLE BAA $PiliNG (WIDE) F NEEDLE BAR SPRING (NARROW) F THREADED BUSH (TURRET ASSY) 6 HEXAGONAL NUT F NYLON WASHER (THIN) B 2393F NYLON BUSH F " " NEEOLE CLAMP NEEDLE CLAMP SCREW F "" NEEDLE (SPECIFY NEEDLE GAUGE) F UPPER BUSH \ F " NEEDLE BAR DRIVER SHAFT HJ... NEEDLE BAR DRIVDR E SCREW F NEEOLE BAR CONNECTING LINK F SCREW FOR K F NEEDLE BAR DRIVING FORK F NEEDLE SHAFT CLAMP 20 SCREW FOR K F THRUST RACE WASHER FOR K38 22 SSA 2015F(NMB) BEARING SPACEFj 23 GS-1528 GS-1528 THRUST RACE WASHER FOR K24 24 NTB-1528 THRUST RACE 25 AS THRUST RACE WASHER FOR K F BEARING SHAFT F TURRET POSITION BRACKET ALAN SCREW FOR K SPRING WASHER WASHER FOR K F PtVOT CONNECTING STUD 32 R04 020(NM8) --.PIVOT COUPLING NUT FOR K WASHER FOR K F COLOUR CHANGE ROD HAND GRIP GRUB SCREW GRUB SCREW FOR K12 AND K F NEEDLE BAR TURRET PLATE

11 ,._, I-1J ~; _.--- : I ~QS 24 21, ~13 I ~J " ~---19 ~18

12 JUMP STITCH MECHANISM(L) 5 No. Description F.. JUMP STITCH MECHANISM COMPLETE F ACTUATING LEVER F BUSH F GU\DE BUSH S A2015(NMR) BALL RACE F ROUND NUT F ROUND NUT 8 SCREW 9 WASHER F NYLON STOP F ADJUSTA8LE ECCENTRIC FOR STOP 12 SCREW 13 SPRING WASHER 14 WASHER F LEVER 16 SCREW FOR L F ROTARY SOLENOID 18 NUT FOR L WASHER FOR L HJ COVER JUMP STITCH MECHANISM F HEAD ISOLATOR ASSY F CLUTCH RELEASE PIN F ISOLATOR PIN RETAINING BOLT F SPR1NG FOR L F HEAD ISOLATOR ACTUATING PIN 21i SCREW (SHORT) 27 SCREW (LONG) 28 SOLENOID BRACKET BASE

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14 THREAD TENSION ASSEMBLY (M) 6 No. Description 2411 HJ THREAD TENSION ASSY BRACKET Z 5118HJ - THREAD BREAK PCB 3 SCREW FOR F - - UPPER TENSION UNIT F t OWFR T[NSION UNIT 2401 HJ LOWER TENSION UNIT 2408F UPPER TENSION UNIT COMPLETE COMPLETE ASSEMBLED ASSEMBLED F -AOJUSTING NUl UPPER AND LOWER H THREAD TENSION SPRING F THREAD TENSION DISCS F THREAD 2427 F TENSION F - - -TENSION 2417F - THREAD F - - CHECK SPRING TENSION POST (UPPER) DISC PLASTIC INSULAl OR DISC PLASTIC INSULATOR TENSION POST (LOWER) F TENSION SPRING HOLDER GRUB SCREW F ----STOP MOTION CONTACT F INSULATOR 2D SCREW (UPPER) (LOWER) TOP THREAD GUIDE BAR F THREAD GUIDE (CERAMIC) F F-- -- SCREW FOR M21 -- SCREW FOR Ml THREAD END TRAP UNIT ASSY F... THREAD END TRAP BASE PLATE F INDIVIDUAL THREAO END TRAP COMPLETE F- -- SCREW ror M F... WASHER FOR M27 3D 2524F SPRING FOR M F THREAD TRAP DISC 32 " " 37.. SCREW TRAP DISC 2502F... - THRED END TRAP UNIT ASSY (OLD UNIT) 2531F - THRE.A0 END TRAP BASE PLATE 2530F F - INDIVIDUAL TH!1EAD END TRAP COMPLETE -STAY SCREW

16 DRIVE MOTOR AND CLUTCH COMPLETE (N) I No. Description HJ DRIVE MOTOR (3 PHASE) HJ (1 PHASE) HJ DRIVE BELT HJ DRIVE BELT CASING (LOWER) HJ DRIVE BELT CASING (UPPER) HJ ----DRIVt:. BELT CASING SPACER STUD

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18 DRIVE MOTOR AND CLUTCH EXPLODED VIEW (P) No Description 3145HJ CASING CLUTCH ASSY 2 204J(FYH)... FLANGE 3... gql T 4... SPRING WASHER 5 WASHER HJ... DRIVE SHAFT COUPLING ASSY HJ COUPLING RHS HJ... COUPLING LHS HJ NYLON BUSH (STAR) ld " GRUB SCREW HJ... DRIVE SHAFT HJ... KEYWAY FOR Pll (SHORT) HJ KEYWAY FOR Pll (LONG) HJ... BUSH FOR P HJ CLUTCH ASSY HJ... DRIVE GEAR (LARGE DRIVE SHAFT) 17 ALAN SCREW 18 WASHER HJ... gush HJ... ANGLE POSITION CODER 11-5=,-z 2.i:J.J :-.:... CODER COUPLING :.:o HJ FLANGE FOR UPPER GEAR ALAN SCREWFOR P22... WASHER FOR P22 25 ~--- --SCREW ~:--- -ROLLER BEARING HJ BUSH {PULLEY SPINDLE) 2! 314 7HJ -- FLANGED BEARING HOUSING 2S 3156HJ... DRIVE GEAR (SMALL, PULLEY SPINDLE) ALAN SCREW " HJ PULLEY SPINDLE HJ... KEYWAY 3138HJ KEYWAY HJ... MOUNTING BLOCK LHS HJ... MOUNTING BLOCK RHS ALAN SORE W WASHER NUT 3S 3131HJ... pulley (UPPER, CLUTCH ASSY) HJ... QUTER FLANGE {PULLEY SPINDLE) gql T HJ... MOTOR HJ... II HJ II HJ H PULLEY (3PHASE 60HZ) (3PHASE 50 HZ) (1 PHASE 60HZ) (1 PHASE 50 HZ) HJ... FLANGE FOR P42 {3 PHASE 60HZ) HJ 1/ (3 PHASE 50 HZ) HJ... KEYWAY (3 PHASE 60HZ) HJ... II (3 PHASE 50 HZ) 3138HJ... H (1 PHASE 50/60HZ) F... BEARING AND SPACER ASSY F... FLANGE 47 NTN RQ:LLEib BEARING F... BUSH 4S... GRUB SCREW F HELICAL GEAR F... QLUTCH ASSY INDIVIDUAL HEAD F... QLUTCH F... CLUTCH PIN F... SPRING FOR P F... QLUTCH PIN CAP

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20 ROTARY COLOUR CHANGE SELF::CTDR ASSEMBLY (R) 9 No G 3313HJ 3326HJ Description SASE ROTARY COLOUR CHANGE ASSY ROTARY SOLENOID MOUNTif\JG ALAN SCREW... SPRING WASHER WASHER HEXAGONAL NUT HJ ROTARY SOLENOID B 3324HJ... LINKAGE (LARGE) HJ LINKAGE PLATE.10 J CIRCULAR SPRING PIN HJ THREADED STUD WASHER 13 C!RCLIP F LOCK LEVER F... THAEADED PIVOT STUD 16.. WASHER 17 WASHER ALAN SCREW 18 SPRING WASHER 19 HEXAGONAL NUT HJ... LOCK CONFIRMATION LEVER 21 ALAN SCREW 22 CAB6(NMB)... UNIBALL COUPLING 23 SPRING WASHER HJ... HEXAGON CONNECTING ROD HEXAGON NUT

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22 ROTARY COLOUR CHANGE SELECTOR ASSEMBLY(S) (EXPLODED VIEW) No. Description HJ COLOUR CHANGE CONFIRMATION LEVER 2 SCREW HJ BUSH 4 GRUB SCREW HJ... NEEDLE POSITION SENSOR UNIT HJ BUSH HJ SPINDLE HJ BUSH!I GRUB SCREW HJ COLOUR CHANGE TURRET HJ GEAR (LARGE) 12.. ALAN SORE W F... FLANGE PLATE FOR TURRET F JOINT PIN WASHER HJ CLUTCH PLATE 17 ALAN SCREW 1B... SPRING WASHER 19 WASHER HJ... GEAR (SMALL) 21 GRUB SCREW HJ REDUCTION GEAR SOX sol r SPRING WASHER HEXAGON NUT

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24 PANTOGRAPH DRIVE MOTOR ASSY AND TIMING BELT (T) (BACK/FORWARD MOVEMENT) 1 1 No. Description H FINNED MOTOR COVER H - STEPP\NG MOTOR 3 - BOLT 4 WASHER 5 NUT HJ MOTOR MOUNTING 7 ALAN SCREW 8 -- SPRING WASHER 9 - WASHER H CONNECTING BUSH ALAN SCREW 12 BOLT 13 - SPRING WASHER 14 - WASHER H BUSH " 11 1B 19 " 4721HJ TIMING BEL HJ 4723HJ 4724HJ 4759HJ PULLEY 4757HJ END CAP HJ BUSH HJ TOOTHED,, " SPINDLE ROLLER SPINDLE HJ COLLAR 22 SOL T X3 23 WASHER 24 SPRING WASHER 25 NUT HJ TIMING BELT COVER (RIGHT) 4732HJ H (LEFT) HJ PANTOGRAPH TIMING BELT HJ... TOOTHED ROLLER BEARING HJ... WASHER 3D TA820(1 KO) BUSH HJ... SPINDLE HJ... BRACKET ALAN SCREW SPRING WASHER... WASHER... SOL T ALAN SCREW

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26 No. 1 PONTOGRAPH TIMING BELT ASSY ( U) HJ (BACK/FORWARDS MOVEMENT) Description PANTOGRAPH TIMING BELT TRACK HJ FIXING PLATE (352) 4704HJ II (50fl) H:t-- ~=-::-.;-,.:~-:-:nx-rrvs- --BRACKE.:r- frtg-h.. It ~ ~p_... _...-?!Lf 3 472RHJ - II (LEFT) 4 SCREW 5 SCREW HJ TIMING BELT CLAMP (UPPER) HJ --- TIMING BELT GLAMP (LOWER) "8 SCREW 1D WASHER - NUT SCREW 12 WASHER (SQUARE) HJ -- FRAME LIMIT MICROSWITCH HJ MOUNTING PLATE 15 WING NUT 16 SCREW 17 NUT

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28 PANTOGRAPH DRIVE MOTOR ASSY AND TIMING BELT (V) (LEFT/RIGHT MOVEMENT) 13 No_ Description H -FINNED MOTOR COVER H -- STEPPING MOTOR 3 BOLT 4 - WASHER 5 - NUT HJ MOTOR MOUNTING H CONNECTING BUSH 8 ALAN SCREW 9 BOLT 10 SPRING MOTOR 11 WASHER HJ - BUSH HJ TOOTHED ROLLER HJ - COLLAR HJ END CAP HJ ANGLE BRACKET HJ SPINDLE 18 SCREW 19 WASHER 20 SCREW 21 SPRING WASHER 22 - WASHER 23 NUT HJ 4734HJ TIMING BELT COVER (8,10,12head) (6,8, 10head) HJ... pantograph TIMING BELT (V.8,10,12head) 4739HJ... II (V6 head) 2& 4751HJ... TOOTHED ROLLER HJ... WASHER 28 TA820(1KO) BUSH BHJ... SPINDLE HJ BRACKET WASHER SPRING WASHER ALAN SCREW sol T ALAN SCREW OHJ... pantograph ( 6 head) 4520HJ... II ( 8 head) 4530HJ... II (10 head) 454DHJ.... (12head)

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30 No. PANTOGRAPH TIMING BELT ASSY (W) (LEFT/RIGHT MOVEMENT) Description HJ PANTOGRAPH TIMING BELT TRACK HJ 4702HJ FIXING PLATE 41227HJ - - FIXING BRACKET r"f.lc1!jt) ~ SCREW 5 SCREW G 4725HJ - TIMING BELT CLAMP (UPPER) HJ - TIMING BELT CLAMP (LOWER) B SCREW 9 WASHER 10 NUT II SCREW 12 WASHER (SQUARE) HJ FRAME LIMIT MICROSWITCH HJ - MOUNTING PLATE 15 - WING NUT 11i " - - SCREW 17 NUT

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32 ELECTRONIC CONTROLS (X) 15 No. Description 1 51 lohj CONTROL PANEL HJ... pqb(j2) J 5tt3HJ... pes {J3) HJ AUTOMAT MOTOR DRIVER HJ.. PCB(J1) E HJ PCB (J 2) HJ PCB (J3, J4) B 5119HJ " PCB(J5,J6) HJ TRANSFORMER COVER HJ TRANSFORMER H.. TAPE HANDLER/READER F "" BRACKCT STOP/START SWITCH F STOP SWITCH CASJNG F STOP SWITCH 4-...:)\ 5312F.. II ;j,_kf{\ F... BRACKET-STOP/START BAR HJ " STOP/START BAR

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34 No UNDERTHREAD STOP MOTION (UTSM) ASSY (Y) Description 5410HJ CONTROL BOX UNOERTHREAO STOP MOTION F SENSOR UTSM F AMPLIFIER CASING F AMPLIFIER F PROXIMITY SWITCH F PROXIMITY SWITCH BRACKET F PROXIMITY SWITCH PROBE F HEXAGON NUT F HEXAGON NUT 16

35 17 17

36 LIGHT FITTINGS, THREAD STAND, AND SUPPORTS (Z) 17 No Description 7110F FLORESCENT LIGHT UNIT HJ TRUNKING F LIGHT STANO 4 CHROME HEXAGON NUT 5 - SCREW F BRACKE-T HJ THREAD STAND B 1D 7102HJ 7103HJ HJ 7121 HJ HJ HJ UPPER COVER BASE THREAD THREAD GUIDE N ;I N ASSY ( 6 HEAD) ( 8 HEAD) (loheao) (12HEAO) THREAD STAND STANO BAR H THREAD TENSION UNIT ASSY F ADJUSTING NUT H SPRING F TENSION DISC F - THREA0 STANO TENSION POST H BACKING PLATE F NUT TB 7125 HJ THREAD STAND FRAME END PILLAR HJ THREAD STAND PILLAR HJ BRACKET AND ARM-THREAD STAND F - THREAD CONE PIN 22 WASHER 23 SPRING WASHER 24 BOLT 25 WASHER 26 SPRING WASHER 27 - NUT 28 -SORE W 29 - SCREW H FOOT ASSY 31 NUT H - BOLT 33 HEXAGON NUT 34 - WASHER H RUBBER FOOT BOLT 37 HEXAGON NUT 38 WASHER

MAIN PRICE LIST. - B 487 Perforated Strip 2 1/2" B 488 Perforated Strip 3 1/2" B 482 Perforated Strip 4 1/2" 9 1.

MAIN PRICE LIST. - B 487 Perforated Strip 2 1/2 B 488 Perforated Strip 3 1/2 B 482 Perforated Strip 4 1/2 9 1. PERFORATED STRIPS LENGTH HOLES GBP 1 Perforated Strip 12 1/2" 25 1.63 1 a Perforated Strip 9 1/2" 19 1.51 1 b Perforated Strip 7 1/2" 15 1.39 2 Perforated Strip 5 1/2" 11 0.90 2 a Perforated Strip 4 1/2"