SF-1000 workbench - welding table. User s Manual.

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Roberta Johnston
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1 SF-1000 workbench - welding table User s Manual

2 - 2 - SF-1000 workbench About this document 3 Graphic symbols 3 Equipment arrival 4 Product application 4 Construction 4 Technical data and dimension 5 Arm installation 5 Filter change 6 Compressed air cleaning system 7 1. Manual cartridge cleaning 7 2. Motor control with compressed air cleaning timer 8 3. Manual or automatic fan control, manual cartridge cleaning 9 Compressed air supply connection 10 Installation and commissioning 10 Use and maintenance 11 Troubleshooting 11 EC DECLARATION OF CONFORMITY 12

3 SF-1000 workbench SF-1000 workbench - welding table User s Manual About this document This instruction manual contains SF-1000 workbench - welding table use and maintenance information. SF-1000 user should become acquainted with contents of this publication to learn about unit construction, principles of operation and means of its safe use. Manufacturer is not responsible for any consequences arising from the use of the unit against its intended purpose. Manufacturer reserves the right to make changes to improve performance and operational qualities of the product in the future without prior notice. Graphic symbols important information 3D file or preview available you will need tools, sub parts, accessories keep away from source of high temperature warnings, important notes use respiratory protective equipment protect from noise or eye damage switch off before proceeding

4 - 4 - SF-1000 workbench Equipment arrival Upon arrival user should thoroughly inspect the equipment and make sure there was no damage caused by the shipping carrier. check overall state of delivery store in dry and airy space level before installation Product application SF-1000 welding table can be operated without restriction in the technical areas intended for permanent human habitation. SF-1000 is designed for extraction and purification of air from the dry dust (with particular emphasis on the processes of welding, grinding, polishing, pouring, dispensing, grinding, cutting metals and plastics). The manufacturer does not recommend use of the unit in the process of: air purification from dust containing asbestos, cadmium, beryllium air cleaning with wet dust air cleaning with aggressive and explosive dusts Due to the extremely harmful to the health fine dust, located inside the filter and on filter cartridges, all work associated with the filter exchange should be done using respiratory protective equipment. Construction S-1000 frame 2. Revolving table (option) 3. Welding deck 4. Carrier shelf 5. Lower exhaust grate 6. Damper 7. Arm mounting place 8. Crawlair filter unit: - Metal mesh filter - Filter cartridge 9. Electrical set 8

5 SF-1000 workbench Technical data and dimension Air volume [cfm] Noise rating [db(a)] - 73 H (for 1620p) [ft] R (for 1620p) [ft] Ø6.1 Power supply [V]/[Hz] - 1x120/60 Motor power [HP] Current rating [A] Motor RPM [1/min] Compressed air tank capacity [gal] Compressed air supply required [bar] - 5-5,5 Compressed air connection - G1/2 - Ø10 Drawer for waste [gal] Ø13.78 Sparktrap - metal mesh - 1 pcs Polyester filter cartridges - 2 pcs Wieght without arm [lbs] Wieght with arm [lbs] All dimensions are given in inches. Arm installation A ( 1 : 5 ) Mounting the arm with bolts M6/25 and spring washers: 1. Bolts 2. Spring washer 3. Washer 1 2 3

6 - 6 - SF-1000 workbench Filter change WARNING! Stop the filter unit and disconnect it from power supply before filter change operation. Due to the extremely harmful to the health fine dust, located inside the filter unit and on filter cartridges, all work associated with filter exchange should be done using respiratory protective equipment. Pack cartridge with-in foil bag before pulling it out from the filter unit. Pulling out filter module: Unlock the filter lock handles and release them downwards. Pull the filter module out. Cartridge filters replacement: Mounting filter module: Place cartridge module gasket downwards. Slide the filters module into the unit. Unscrew bottom plate and replace cartridges with new ones. Pull filter lock handles up and lock them together. Mount the bottom plate back. Check if the handles are well together inside the unit. Check center of filter gaskets to holes of module top plate. You can push handles in if they are visibly out.

SF-1000 workbench - 7 - Compressed air cleaning system 1. Manual cartridge cleaning Cartridge cleaning is activated with compressed air release button (see the drawing).

7 SF-1000 workbench Compressed air cleaning system 1. Manual cartridge cleaning Cartridge cleaning is activated with compressed air release button (see the drawing). A pulse of compressed air cleans the cartridges blowing off dust cake built up between cartridge pleats. Before next compressed air release wait about 5 seconds or until the tank is filled back with compressed air. Cartridges cleaning is recommended to be performed every time at startup and shutdown and during the work (not less than every 4 hours). Each time when the airflow is significantly low compressed air cleaning is advised. compressed air terminal air release button E loco air release button No P [HP] U[V] f[hz] ZE IN[A] 1.1xIN[A] ZE power switch motor on / off

2 1 OSK a R - 8 - SF-1000 workbench 2. Motor control with compressed air cleaning timer Timer is mounted on compressed air cleaning cutout.

8 2 1 OSK a R SF-1000 workbench 2. Motor control with compressed air cleaning timer Timer is mounted on compressed air cleaning cutout. For timer control operation detail read C-4 compressed air cleaning timer. access is possible through inspection hole compressed air terminal power switch 2 1 A A A A power switch motor on/off No P [HP] U[V] f[hz] ZE IN[A] 1.1xIN[A] ZE

SF-1000 workbench - 9-3. Manual or automatic fan control, manual cartridge cleaning Cleaning the pulse starts by pressing the cleaning system.

9 SF-1000 workbench Manual or automatic fan control, manual cartridge cleaning Cleaning the pulse starts by pressing the cleaning system. Pulse of compressed air cleans the filter cartridges (before the next pressing, wait approx. 10s., Until the tank is filled with compressed air). Cleaning cartridges is recommended to perform each time the start-up and shutdown. In use, not less than 1 per 4 hours. Automatically turning on the fan with the photosensor in the hood arm. It is possible to select the operating mode compressed air terminal Manual: 1. Set the manual mode - position 0 2. Turn on the power 3. Turn on the fan work mode switch air release button Automatic: 1. Set the automatic mode - Position 1 2. Start the engine The fan starts automatically when the ignition is in the welding arc. After the disappearance of the arc detection system, with a certain time delay - ok.15s (necessary to remove smoke from the position) will turn off the fan. power switch motor on / off No P [HP] U[V] f[hz] ZE IN[A] 1.1xIN[A] ZE E loco uc t s

- 10 - SF-1000 workbench Compressed air supply connection SUPPLY INPUT Technical Specifications 1. Power supply - 24Vac... 230Vac 50/60Hz (on demand also 24 230 Vac/ dc) 2. Max. power - 0.8A 3.

10 SF-1000 workbench Compressed air supply connection SUPPLY INPUT Technical Specifications 1. Power supply - 24Vac Vac 50/60Hz (on demand also Vac/ dc) 2. Max. power - 0.8A 3. Absorbed power - 2mA (at rest) 4. OPERATION time sec / 0-20 sec (+/-3%) 5. PAUSE time- 0-5 min / 0-40 min (+/-3%) 6. Case - plastic self-estinguishable material (UL94V0) 7. Protection level - IP65 8. Connections - DIN43650 B connesctor 9. Preservation - 1 fuse = 1A quick acting CONNECTOR OUTPUT Installation and commissioning 1. Check the delivery for completeness. 2. Place the table at the destination and level. 3. Mount self-supporting arm or connect to inlet ducting. 4. Install cartridges and connect compressed air supply: WARNING! Stop the filter unit and disconnect it from power supply before filter change operation. 5. Connect the device to the compressed air supply system. The compressed air must be clean and free of oil. 6. Connect the device to the electrical system. 7. The I / O control, boot (depending on the version of the timer should run periodically purge filter cartridges). 8. Start the fan suction START / STOP button.

11 SF-1000 workbench Use and maintenance Daily: overall control for any leakage, including the state of door seal and flexible suction pipes or suction arm pulse cleaning of filter cartridge check waste drawer Monthly: inspection of compressed air and pneumatic components visual inspection for signs corrosion electrical system control and wire insulation Yearly: recommended replacement of carbon filter and cartridges inspection for corrosion or any type of mechanical perforation of the filter box check electrical wiring condition Troubleshooting Symptoms Possible reasons Solution Low air volume. Wrong direction of motor rotation. Wrong timer setup overloads main filters Change direction on the motor by changing the phases on power supply. Take out filter cassette and clean. If this proves ineffective replace with a new one. Dust coming out of the filter. Wrong sealed or mechanically damaged filter cartridge. Properly tighten the filter gasket. Replace filter cassette with a new one. Can not start the device. No power supply. Check the connection of the device, check the power supply.

12 x4 SF-1000 workbench

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