Air Handling Units. Geniox. Accessories
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1 Air Handling Units Geniox Accessories
2 The right accessories are important to optimise your Geniox air handling unit to the task at hand. SystemairCAD provides you with a wide selection of accessories. In this brochure you will find a description of the individual components and their advantages.
3 Content Table of Geniox accessories Manometers Filter guards Volumeters Pressure outlet tap Stainless steel base and droplet eliminator Water trap Inspection window and light Valve actuator, 2- and 3-way control valve Cable entry, sensors and taps Damper motors Spare filters Copyright: Systemair A/S, 2. edition We accept no liability for printing errors or alterations of products. The dimensions and data used in this leaflet are a guideline only.
4 Table of Geniox accessories Content see page Accessories Plug fan AC Plug fan EC 6 Manometers 8 Filter guards 9 Volumeters x x 9 Digital volumeter x x Rotary heat exchanger 10 Pressure outlet tap x x x 11 Stainless steel base Plate heat exchanger Run around heat exhanger 11 Droplet eliminator x 12 Water trap x x 13 Inspection window x x x x 13 Inspection light x x 14 Valve actuator, 2- and 3-way control valve 15 Cable entry, sensor and taps x x 16 Damper motors x 18 Spare filters Purging sector, motor protection and steel spring vibration isolators are included as standard. 4 systemair
5 Functions Heating coil Cooling coil Change-over coil Integrated reversible heat pump Air humidifier Filter Damper Inspection section Empty section x x x x x x x x x x x x x x x x x x x x x x x x x systemair 5
6 Manometers A differential pressure gauge is placed across the filter or fan section to monitor the differential pressure. This is a simple and quick way to get an overview when you are at the air handling unit. We have three versions: Magnehelic manometer, inclined manometer and u-tube manometer. The magnehelic manometer is the most precise.
7 Magnehelic manometer (Item number ) The magnehelic manometer provides a quick and precise Installed on Geniox measurement of the difference in pressure. The differential pressure gauge is used for measurement above filters and fans. It indicates a differential pressure with an accuracy of 1% and can be applied in various ranges of measurement. The magnehelic manometer has a frictionless detection system which quickly indicates the differential pressure. The manometer is designed to withstand impacts, vibrations and significant gauge pressure. The range of measurement is Pa. Operating temperature -6 to +60 C. IP 67. Inclined manometer (Item number ) A simple, visual tool that is easy to read. It will often be necessary to have a filter alarm and visual presentation of the differential pressure by the filters. The manometer measures in Pa and is designed in plastic. Silicone hoses are included. The weight is 560 g. Liquid for filling is included. The range of measurement is Pa. Operating temperature -20 to +60 C. IP 54. Installed on Geniox U-tube manometer (Item number ) This u-tube manometer is also used to measure differential pressure. This is a simple and visual tool. It may be low-tech, but it works and is very reliable. The u-tube manometer is designed as a polycarbonate tube placed in a round aluminium container with sealed bottom. There are two holes in the back for fastening. The scale is in brushed aluminium with blue numbers and divisional lines. The range of measurement is Pa. Installed on Geniox systemair 7
8 Filter guards To maintain a good air quality and to avoid pressure drops, it is essential that you change the filters in time. You can choose a filter guard to monitor the filters, if you choose an air handling unit without control system. Filter guard (Item number ) A simple, mechanical pressure guard. It is easy to set and issues an error signal, if the pressure exceeds the set level. The signal is on/off without any graphs. It is not ideal for VAV operation, as the setting does not allow for variable air volume. 8 systemair
9 Volumeters The volumeter provides you with a quick and simple measurement of the air flow. It is placed over the fan section and is available in a mechanical or digital version. Volumeter (Item number ) Display for measurement of air flow. It provides you with quick and precise information about the airflow. Installed on Geniox Digital volumeter (Item number ) The DPT-Flow pressure transmitter can either provide a pressure or an air volume read out from the fan. The K-value of the fan, has to be setup in the DPT-Flow, for an air flow read out. Pressure, air flow read out scale and measuring units can be adjusted. DPT-Flow is also equipped with terminals for an analogue air flow or pressure output signal. The DPT-Flow pressure transmitter is mounted on the inspection side of the fan section. Supply voltage: 24V AC. Output signal: 0-10 V DC or 4-20 ma. IP 54. systemair 9
10 Pressure outlet tap Gain an overview of the most common ways to measure pressure difference and air flow over the fan. Pressure outlet tap Select this option, if you would like to measure the pressure increase over the fan. One of the tabs is connected to the chamber in front of the fan. The other is connected to the chamber after the fan. You can connect a manometer to the pressure outlet taps to measure the pressure difference. Tube Pressure outlet tap Dumbo black Hinge Pressure outlet tap Dumbo black Hinge Pressure outlet taps for airflow measurement Select this option, if you would like to measure the airflow. One of the taps is connected to the chamber in front of the fan. The other tap is connected to the fan inlet cone. To output the air volume, you need to connect a volumeter with the correct K-factor scale or a digital volumeter. Tube Pressure outlet tap Dumbo black Hinge Pressure outlet tap Dumbo black Hinge 10 systemair
11 Stainless steel base and droplet eliminator Stainless steel base The stainless steel base is applied to protect the bottom at the filters and dampers. You should select this, if there is a risk that the aluzinc standard bottom plate corrodes. The base is separated from other metals with polycarbonate to protect against galvanic corrosion. Stainless steel base (filter only) Stainless steel base (filter + damper) Droplet eliminator If there are droplets in the airflow, SystemairCAD will automatically select a droplet eliminator by the humidifier. However, in some cases, it is relevant to select or deselect it. The margin for automatic selection is only one degree, so in some cases it is relevant to consider. It can also be chosen by the run around coil heat exchanger, cooling coil, change-over coil and integrated reversible heat pump. systemair 11
12 Water trap The water trap ensures that condensation is also drained, if a negative/positive pressure arises. The water trap is used for the drip trays in the air handling unit, for example for plate heat exchangers, run-around coil heat exchangers and cooling coils. Water trap (Item number ) It is important to use a water trap for drainage from the air handling unit. The ball inside the water trap ensures that there is no evaporation, if there is no condensation. If the water trap is fitted on the negative pressure side, it protects against any leakage to the outside. The water trap is designed in white PP/ABS plastic. The connection is ø 40 mm, and the ball is included. The height, H, depends on the pressure loss. It is essential that the closing height is correct for the best function. You can read more in the Geniox user manual Draining condensate water. 170 H systemair
13 Inspection window and light With an inspection window and light you can monitor the air handling unit during operation. Light is essential to the safety in large air handling units where you need to go inside the sections. Inspection window (Item number ) The inspection window has been designed specifically for Systemair. It gives you the possibility to inspect a large area. In combination with light inside the section, you can monitor and inspect the individual functions. Internal measurements: 165 x 243 mm. Inspection light (Item number ) Light is essential, if you would like to inspect each section s functions. For large air handling units where you need to go inside, it is also an essential safety factor. If the air handling unit is delivered with control system or Controller Ready, an LED light, 24V, is used. (Item number ) (Item number ) If the air handling unit is delivered without control system, an LED light, type GX53 with 230V socket, is used. (Light: item number , socket: item number ). Both lights are very flat and therefore well-suited for fitting inside an air handling unit. Both are also cost-saving lights. The lights are supplied with switches fitted externally on the air handling unit, both for indoor and outdoor use. Indoor (Item number ) Outdoor (Item number ) systemair 13
14 Valve actuator, 2- and 3-way control valve For water heating and cooling coils you can choose a valve actuator and 2- or 3-way control valve for the air handling unit. This ensures that everything has the right measurements and is in place for a quick and correct installation. Valve actuator, 2- and 3- way control valve Rotary actuator for 2- and 3-way ball valves LR24A-SR DN15-25, Torque 5 Nm (Item number ) DN15-80, Torque 20 Nm (Item number ) Nominal voltage AC/DC 24 V Control: Modulating DC 2-10 V Position signal DC 2-10 V Connection: 4 x 0,75 mm 2 Enclosure class: IP 54 Ambient temperature: 0 til +50 C Ambient humidity: 95 % R.H., not condensing Weight: Approx. 550 g (5 Nm), approx. 1 kg (20 Nm) Measurements: 128 x 71 mm (5 Nm), 150 x 93 mm (20 Nm) Fitted directly to the ball valve with a screw Secured against overload and will automatically stop in an extreme position The rotary angle can be adjusted with mechanical stops in both directions. 2- and 3-way control valve For open and closed cold and hot water systems For modulating control of water on heating and air handling systems Closes air bubble tight Media: Cold and hot water with max. 50% glycol Media temperature: C Sealing pressure: 1400 kpa Differential pressure: 350 kpa (200 kpa for silent operation). A A AB = 100% A AB = 100% B AB = 0% A B AB B A 14 systemair
15 Cable entry, sensors and taps If you select an air handling unit without control system, it may be an advantage to select cable entries or taps for various sensors. This will make the installation much easier. Cable entry 3-5 mm (item number ) Cable entry 5-7 mm (item number ) Cable entry 7-10 mm (item number ) Cable entry mm (item number ) Cable entry mm (item number ) Cable entry mm (item number ) Cable entry mm (item number ) Installed on Geniox Tap for frost guard (Item number ) Used for temperature sensor for frost protection. The tap leads the connection for the insert sensor through the side plate. With the tap the insert sensor can be installed and serviced from the outside of the air handling unit. Tap for frost protection is also used for run-around coil heat exchangers. Pressure outlet tap (Item number ) If you have chosen your Geniox air handling unit without control system, we recommend fitting these outlet taps. The taps give you the possibility to measure the pressure loss with your own device. systemair 15
16 Damper motors We use 4 types of damper motors for our dampers. This could be isolation dampers for supply air, exhaust air, extract air or outside air. The dampers can also be applied as mixing dampers or for recirculation. The damper motors are available as on/off or modulating, with or without spring-return. Torque: 20 Nm Nominal voltage: AC/DC 24 V Position display: mechanical Enclosure class: IP54 Ambient temperature: -30 til +50 C Ambient humidity: 95% RH, not condensing. Damper motor, on/off SM24A Damper motor for turning dampers in Geniox air handling unit. Control: On/off (l-conductor) Connection: 3 x 0,75 mm 2 Weight: App. 1 kg Size: 180 x 56 mm Simple direct fitting on the damper shaft with universal adapter sleeve, fastened with the enclosed mounting bracket. Gear disengagement with self-returning push button. When the button is pushed in, the gear is disengaged. Adaptable torsion angle with mechanical impact. The motor is secured against overload. It does not require stop end switches, it stops automatically upon impact. Damper motor, on/off with spring-return SF24A Spring-return motor with safety function for turning dampers in Geniox air handling unit. Control: On/off Connection: 2 x 0,75 mm 2 Weight: App. 1,7 kg Size: 236 x 85 mm When voltage is connected, the motor turns the dampers and tensions the built-in spring. When the voltage is disconnected, the spring returns the damper to the safety position. Simple direct fitting on the damper shaft with universal adapter sleeve, fastened with the enclosed mounting bracket. It is possible to manually operate the motor with the enclosed key. The damper can be locked in an optional position by the selector switch on the front. Disengagement can be done by the selector switch or connection of voltage. Adaptable torsion angle with mechanical impact. The motor is secured against overload. It does not require stop end switches, it stops automatically upon impact. 16 systemair
17 Damper motor, modulating SM24A-SR Modulating motor for turning dampers in Geniox air handling unit. Modulating DC 2-10V Position signal DC 2-10V Connection: 3 x 0,75 mm 2 Weight: App. 1,05 kg Size: 180 x 56 mm The motor is controlled by a control signal DC 2-10V and turns to the position that corresponds to the position signal. Measuring voltage U is used for electronic display of the damper position 0-100% and as control signal for other motors. Simple direct fitting on the damper shaft with universal adapter sleeve, fastened with the enclosed mounting bracket. Gear disengagement with selfreturning push button. When the button is pushed in, the gear is disengaged. Adaptable torsion angle with mechanical impact. The motor is secured against overload. It does not require stop end switches, it stops automatically upon impact. Damper motor, modulating with spring-return SF24A-SR Modulating spring-return motor with safety function for turning dampers in Geniox air handling unit. Modulating DC 2-10V Position signal DC 2-10V Connection: 3 x 0,75 mm 2 Weight: App. 1,7 kg Size: 236 x 85 mm The motor is controlled by a control signal DC 2-10V (operating area 2-10V) and turns to the position that corresponds to the position signal. At the same time, the spring is tensioned. When the voltage is disconnected, the spring returns the damper to the safety position. Simple direct fitting on the damper shaft with universal adapter sleeve. The motor is fastened to the back with the enclosed mounting bracket. It is possible to manually operate the motor with the enclosed key. The damper can be locked in an optional position by the selector switch on the front. Disengagement can be done by the selector switch or connection of voltage. Adaptable torsion angle with mechanical impact. The motor is secured against overload. It does not require stop end switches, it stops automatically upon impact. systemair 17
18 Spare filters You can choose between 3 types of filters for your Geniox air handling unit: Panel filters, bag filters and metal filters. Your choice of filter depends on the job. The higher the filter class you choose, the more/smaller particles are filtrated. On the other hand, they need to be replaced more often and may result in a higher pressure loss. Synthetic material, panel filters Coarse 65% (G4) Glass fibre material, bag filter epm10 60% (M5) epm2.5 50% (M6) epm1 60% (F7) epm1 75% (F8) epm1 85% (F9) Glass fibre and broad spectrum carbon media, bag filter CITY-FLO epm1 60% (F7 City-Flo). To ensure continuous operation without stop, it is always a good idea to have a set of spare filters at hand. If you do not, you run the risk of the filters being removed in order to buy new matching filters. You can choose between panel filters and bag filters. Panel filters are pleated and designed in synthetic polyester fibres. The frame is made of cardboard. Bag filters are designed in glass fibre material. The filter frame is made of plastic and the filter is sealed between the filter cells with rubber sealing strips. You can also get CamMet metal filters to use as e.g. prefilters to collect fat from a cooker hood. The filter cells are designed in aluminium thread. The filter is class G2 and washable. The filter can be cleaned with a water pressure cleaner. The frame is made of aluminium. The thickness is 40 mm. 18 systemair
19 Panel filter Metal filter Bag filter Unit size Panel and metal filters, number and size Bag filters, number and size 10 1x[792x392x48] 1x[792x392] 11 2x[490x392x48] 2x[490x392] 12 1x[490x490x48] + 1x[592x490x48] 1x[490x490] + 1x[592x490] 14 2x[490x592x48] + 1x[287x592x48] 2x[490x592] + 1x[287x592] 16 3x[490x592x48] 3x[490x592] 18 2x[490x392x48] + 4x[592x392x48] 2x[490x392] + 4x[592x392] 20 3x[592x592x48] + 3x[592x287x48] 3x[592x592] + 3x[592x287] 22 6x[592x490x48] + 2x[287x490x48] 6x[592x490] + 2x[287x490] 24 3x[592x592x48] + 4x[490x592x48] + 1x[490x490x48] 3x[592x592] + 1x[490x592] + 3x[592x490] + 1x[490x490] 27 2x[592x592x48] + 8x[490x592x48] 2x[592x592] + 8x[490x592] 29 6x[592x592x48] + 4x[490x592x48] 6x[592x592] + 4x[490x592] 31 5x[592x592x48] + 5x[592x490x48] + 5x[592x287x48] 5x[592x592] + 5x[592x490] + 5x[592x287] systemair 19
20 Systemair A/S Ved Milepælen 7 Dk-8361 Hasselager Avedøreholmen 88 DK-2650 Hvidovre Tel mail@systemair.dk Systemair DK August 2018 V2
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