PORTABLE WELDING FUME EXTRACTOR MODEL: PFE-230

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Johnathan Stephens
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1 OPERATING MANUAL PORTABLE WELDING FUME EXTRACTOR MODEL: PFE-230 Air Systems International, Inc. 829 Juniper Crescent Chesapeake, VA Tel: Toll Free: Fax: July 2007 Rev 0 sales@airsystems.com Manual No. PFE03

2 PORTABLE WELDING EXTRACTOR Model No. PFE-230 Unit Motor 800W x 2 WATT Flow 230 CFM Vacuum 2.5 IN. WATER Dimensions 24.5 L x 16 H x W INCH Weight 48 LBS.

3 I. Safety Rules Warning! Please use this product carefully to effectively avoid any possible danger resulting from using. Please observe the following safety regulations to avoid bodily injury due to electrocution during use. Read this Manual carefully before operating the product and preserve the Operation Manual properly. 1. Please check if the working environment is suitable for using the product. (1) Do not use the product in wet environments. (2) Do not use the product in flammable gas or liquid environment. THIS PRODUCT IS NOT EXPLOSION-PROOF. 2. When using the product, be sure to use and wear proper welding safety equipment. 3. When replacing any parts, confirm that the machine is in the power shutoff status. (1) Please check if the switch is in on or off status. Do not conduct the replacement when the machine is running. To replace parts or filter material, please ensure that the switch is in off status. 4. The use of extension cords should not exceed 50ft of 12/3 gauge. 5. Care and Maintenance (1) Please confirm that the parts/accessories have been fully assembled and will not affect the machine operation. (2) Please replace the damaged parts or accessories by the instructions of this manual and use only factory supplied parts. Page.2

4 II. Portable Welding Fume Extractor Safety Rules The Portable Welding Fume Extractor may cause danger if it is operated incorrectly. Therefore, the product must be used cautiously to avoid causing hazard or damage. Personal injuries may occur if welding Safety Rules are not followed. Read this Manual carefully before operating the product. 1. Be sure to follow local electrical and safety regulations and observe the electrical safety standards. 2. Do not operate the product near flammable materials, as sparks may ignite these materials and cause explosion. Please confirm there aren t any flammables near the working site to avoid hazard. 3. This product is suitable for collecting smoke and welding oil gas. Do not use it in collecting iron chips and dust at the same time to avoid producing sparks. 4. During replacement of parts or filter materials, check that the switch is in the off position. 5. The fan motor blades operate at high-speed; do not reach hand near these blades to prevent personal injury or clothes from getting caught. III. Packing and Assembly 1. The machine should be removed carefully from its packing to prevent loss of components. 2. Check to see if the machine and components are consistent with those indicated in the Parts List. 3. This fume extractor should be assembled according to the attached diagram. If any doubt arises or when the components are incomplete, please contact Air Systems, or Page.3

IV. Machine Warning Signs Power Warning Sign! Do Not Touch! Read this Manual Carefully! Do not touch during machine operation. Read this Manual before operation. V. Electrical Installation 1.

5 IV. Machine Warning Signs Power Warning Sign! Do Not Touch! Read this Manual Carefully! Do not touch during machine operation. Read this Manual before operation. V. Electrical Installation 1. Power Connection a. The fume extractor is supplied with a standard 3-prong plug designed for 115VAC and 15amp service. VI. Operation 1. Connect power cord to a properly grounded outlet. 2. Assure that all filters are in the unit and that the front cabinet panel is properly secured. 3. Attach the vacuum hose and capture hood and install on magnetic stand assembly. 4. The fume extractor is turned on and off by pushing the I/O button. Page.4

6 VII. Description of Filters (1) (2) (3) (4) (5) (1) STAINLESS FILTER captures up to 95% of the sparks and small steel chips to 1 2 micron. (This filter should be inspected daily and cleaned as required) (2) PREFILTER captures 35% of the 2 10 micron small particles and it absorbs oil which extends the lives of the PLEATED FILTER & HEPA FILTER. (This filter should be inspected daily and cleaned as required) (3) PREFILTER captures 85% of the 1 2 micron small particles and it absorbs oil which extends the lives of the PLEATED FILTER & HEPA FILTER. (4) PLEATED FILTER to filter fine dusts, 0.5 micron. (5) PLEATED HEPA FILTER captures up to 99.97% of the 0.3 micron particles of the welding fumes. Page.5

7 PFE-230 Schematic and Parts List 山富機械公司出圖章 Part List Ref No Part Name Specification Description Q ty 1 Back Cover FE Phillips Head Screw 1/4"*3/4" 8 3 Noise Reducer 350*315*10mm 1 4 Hose ψ5*ψ7*650mm Ventilation Fixing Cover SB Inner Hex Screw M2*20mm 2 6 Pressure Gauge MDS-3(0~2 H2O) 1 7 Hex Nut M2 2 Page.6

8 8 Pressure Gauge Ring GM Phillips Head Screw 1/4 *1-1/ Motor Base FE , Foam Tape 3*6*455mm 2 12 Motor 800W Motor Fixing Base FE Hex Nut 1/ Flat Washer 1/4 *OD19*2t 2 14 Filter Fixing Shaft FE Switch TR Overload Protector 50HZ-7A 60HZ-15A 1 16 Indicator (Red) 120VAG(ψ14) 1 17 Noise Reducer 305*80*10mm 1 18 Noise Reducer 340*80*10mm 2 19 Phillips Head Screw #10*5/ Cord Buckle 6R Cord 14AWG*3C*3.3M 1 22 Handle FE Phillips Head Screw 1/4"*3/4" 2 24 FE-2010 FE , 01-2,01-3,01-4,01-5,01-6, Countersunk Phillips Head Screw M3*15mm 4 26 Door Buckle Base FE Dual Spring Buckle 42# 2 28 Hex Nut M Cushion 1" 4 30 Pleated HEPA Filter (HEPA) 99.97%@ 0.3 micron PFE-230-F Pleated Filter micron PFE-230-F Prefilter 85% -2 micron PFE-230-F3 1 Page.7

9 33 Prefilter 35% - 10 micron PFE-230-F Foam Tape 3*6*1300mm 1 35 Stainless Filter 95% small particles PFE-230-F Filter Fixing Base FE Flat Washer 1/4"*OD19*2t 2 38 Wing Nut 1/4" 2 39 Foam Tape 3*6*1360mm 1 40 Front Cover FE , 04-2,04-3, PFE-230 Accessory 山富機械公司出圖章 Part List for PFE-230 Accessory Ref No Part Name Specification Description Q ty Page.8

10 1 Air Suction Hood 1 2 Hose 2-/1/2"*3M 1 3 Hose Extension Connector 2-/1/2" 1 4 Hex Screw 5/16"*3/4 2 5 Flat Washer 5/16"/OD18*2t 4 6 Hood Fixing Hinge 1 7 Hex Nut 5/16" 2 8 Spring Washer 5/16" 2 9 Handle 5/16"*1" 1 10 Hood Fixing Tube 1 11 Wing-Shape Screw 5/16"*5/8" 1 12 L-Shape Tube 1 13 Fixing Hinge 3/8"*2" Bolt 1 14 Fixing Hinge Bolt 5/16"*1" Bolt 1 15 Hex Nut 3/ Magnet G Phillips Head Screw 3/16"*3*8" 3 Page.9

Portable filtration unit / 650 CFM (305 L/s) Portable filtration unit / 1500 CFM (710 L/s) For 1 or 2 arms configuration

-MC -MC Diversified Air Systems, Inc. pantone 2756 Portable filtration unit / 650 CFM (305 L/s) pantone 2756 Portable filtration unit / 1500 CFM (710 L/s) For 1 or 2 arms configuration 99.9% efficiency