ENTAM - Test Report. Mounted Air Assisted Sprayer Unigreen s.p.a. P6 TGZ 650 P6 600TV - P6 700 TV. Sprayer type: Trade mark: Model: Extensions:
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1 ENTAM - Test Report Sprayer : Trade mark: Model: Extensions: Mounted Air Assisted Sprayer Unigreen s.p.a. P6 TGZ 650 P6 600TV - P6 700 TV Manufacturer: Unigreen s.p.a. Via Rinaldi, 105 Reggio Emilia - Italy Test report: 05/115 a-b-c November 2003 End of Testing: October 2003 English version: November 2006
2 TESTS CARRIED OUT IN COMPLIANCE WITH ENAMA SPECIFICATIONS NO. 05 REV. 01 BY THE MECHANICS SECTION OF THE DEPARTMENT OF AGRICULTURAL, FOREST AND ENVIRONMENTAL ECONOMICS AND ENGINEERING, UNIVERSITY OF TURIN: Supervisor: Data collectors: TABLE OF CONTENTS Prof. Paolo Balsari Dr Mario Tamagnone p.a. Daniele Ghigo TECHNICAL DATA 3 SIZE AND MASS 3 MAIN TANK 3 AUXILIARY TANKS 3 PUMP 3 FILTERS 4 FLOW RATE ADJUSTMENT 4 DISPENSING SYSTEM 5 FAN 5 NOZZLES 5 DESCRIPTION OF MACHINE 5 RESULTS 6 MAIN TANK 6 FLOW RATE ADJUSTMENT 7 CONTROL INSTRUMENTS 7 PRESSURE DROP 7 ANTIDRIP DEVICE 7 NOZZLE FLOW RATE 8 REGULARITY OF VERTICAL DISTRIBUTION 8 FAN 8 NOTES ON FUNCTIONALITY 9 RECOMMENDED CONDITIONS OF USE 11 TESTING OF SAFETY REQUIREMENTS 11 To facilitate interpretation of the results, it should be remembered that: 1 MPa = 10 bar 1 kw = 1.36 CV 1 m 3 /s = 3,600 m 3 /h 1 m/s = 3.6 km/h 1 l = 1 dm 3 C.V. (coefficient of variation) = parameter indicating the extent of data deviation from mean value. 2/12
3 Technical data Size and mass hookup to tractor towing hook total length (mm) 3,130 axle hook distance (mm) 2,060 max. transportation width (mm) 1,050 axle distance from ground (mm) 270 minimum track (mm) 850 tyres 195/65 R15 max. transportation height (mm) 1,850 max. tank height (mm) 1,160 max. total mass empty (kg) 350 full load (kg) 1,070 Main tank material polyethylene nominal capacity (l) 600 diameter filling hole (mm) 385 emptying system ball cock position left side antirolling diaphragm no graduated contents indicator external tube with float position front right side left sensitivity (l) 50 agitation system hydraulic Auxiliary tanks auxiliary tank for cleaning circuit effective capacity (l) 61 auxiliary tank for operator effective capacity (l) 15.7 Pump manufacturer model Comet APS96 3/12
4 piston-diaphragm max. speed (rpm) 540 nominal flow rate (l/min) 94 max. pressure (bar) 40 hydropneumatic compensator yes Filters filling position filling hole strainer mesh material nylon mesh opening (mm) 1 filtering surface (cm 2 ) 2,810 depth (mm) 210 suction position front cylinder mesh material stainless steel mesh opening 50 filtering surface (cm 2 ) 270 delivery number 1 position front cylinder mesh material stainless steel mesh opening 80 filtering surface (cm 2 ) 140 Flow rate adjustment : constant pressure 4/12 manufacturer Unigreen Arag model RVA series 463 flow adjustment manual electrical position driver s seat driver s seat pressure adjustment manual electrical position driver s seat driver s seat proportional backflow no yes
5 Dispensing system spray system drop conveyance system hydraulic airflow Fan number 1 axial with rear suction position rear pivot beam horizontal longitudinal pivot beam distance from ground (mm) 720 TGZ TV 700 TV diameter of runner (mm) area of flow section (m 2 ) number of speeds speed of rotation (PTO 540 rpm) disengagement yes yes yes number of blades number of dispensers Nozzles nozzle holder mount antidrip nozzle Description of machine The machine is a trailed sprayer designed for use on arboreal crops. Liquid is sprayed under pressure, while drops are conveyed via an airflow generated by an axial flow fan. The distribution system consists of the axial flow fan with the nozzles arranged inside the air outlet section. The speed of rotation of the fan may be modified via a 2-speed gear (+ disengagement), with the exception double screw membrane hollow cone turbulence low-drift flat fan of the 600 TV model, which has a disengagement system only. The sprayer is attached to the tractor via the towing hook. The machine frame is made out of galvanised steel, the main and auxiliary tanks are made out of polyethylene. The main tank is equipped with two gauges, one on the front right and the other on the left side of the tank. The liquid level is indicated by a transparent external tube. At the rear of the machine there is the auxiliary tank for cleaning the distribution cir- 5/12
6 cuit, while the auxiliary tank for the machine operator is on the side. The piston-diaphragm pump is located at the front of the machine and is operated by the PTO unit via the cardan shaft. The hydraulic circuit is of the constant pressure. The machine has manual or electrical controls for dispensing the product and checking pressure. The fitted pressure gauge has a diameter of 63 mm and is in intervals of 0.2 bar. Each nozzle can be closed singly. The filtering system consists of a filter fitted to the pump suction unit (that can be inspected even when the tank is full) and a filter located on the nozzle delivery pipes; there are also strainer filters in the filling hole. Results Tank contents indicator The gauge is visible from the driver s seat during filling and emptying operations, and is in intervals of 50 l. The maximum deviation between the value given and the measured amount is: up to 20% of nominal capacity over 20% of nominal capacity front indicator 4.0% 2.3% side indicator -1-4% 1.8% Residue in tank The amount of residual water in the tank in a horizontal position and 15% inclined is given in the table below (expressed in l). Main tank The maximum capacity is 641 l (+6.9% vis-à-vis nominal value). The lid is screwed on to the tank and has a diameter of 385 mm. The emptying system, on the right hand side, collects liquid without contaminating the operator. horizontal 2.2 forward 2.0 backward 5.2 right 1.5 left 1.5 Dilutable residue The amount of water present in in hoses and lines, which could return to the tank, was 4.8 l. The total dilutable amount is thus 10.0 l. 6/12
7 Agitation of liquid Control instruments The machine s agitation system proved to be capable of attaining the maximum product concentration inside the tank as provided for by existing legislation. After 10 minutes of agitation a 89.9% concentration was observed. Values recorded during emptying operations ranged from 91.0% to 97.4% (Fig. 1). Pressure gauge With regard to working pressures at which the machine is likely to be used (5 15 bar), the maximum deviation between the pressure gauge value and the control pressure gauge is 0.02 bar (Fig. 2). 120% concentration 115% 110% 105% 100% 95% 90% 85% 80% sprayed liquid (l) Fig. 1 - Concentration of copper oxychloride measured inside the tank on the basis of its fill level. deviation (bar) test pressure (bar) Fig. 2 - Accuracy of the pressure gauge. Flow rate adjustment As the control unit is endowed with adjustable proportional backflow, there were no pressure variations following the closure of a dispensing section. Pressure drop Differences between pressure measured at the beginning and at the end of the boom sections proved to be 0.1 bar, regardless of working pressure. Antidrip device The machine s membrane antidrip devices worked correctly. 7/12
8 Nozzle flow rate The average flow rate of the machine s nozzles is 0.98 l/min for the Albuz ATR yellow nozzles and 1.41 l/min for the Albuz AVI 8002 nozzles at a pressure of 10.0 bar. The difference in flow rate between the right and left side was below 1%. Regularity of vertical distribution The uniformity of vertical distribution was measured on both sides, working at an operating pressure of 10 bar. The test bench was positioned at a distance of 1.25 m from the centre of the machine. The distribution diagrams obtained (Fig. 3 and 4) have the following symmetry indices: fan speed ATR yellow AVI 8002 TGZ 650 1,998 rpm TGZ 650 2,700 rpm TV 2,484 rpm TV 1,998 rpm TV 2,700 rpm height of collectors (m) right left -5.0% -2.5% 0.0% 2.5% 5.0% collected liquid Fig. 3 - TGZ 650: diagram showing distribution of liquid sprayed using ATR yellow nozzles fan 2,700 rpm. height of collectors (m) right left -5.0% -2.5% 0.0% 2.5% 5.0% collected liquid Fig TV: diagram showing distribution of liquid sprayed using ATR yellow nozzles fan 2,700 rpm. Fan Flow rate The maximum air flow rate for the fan, working at a PTO speed of 540 rpm, was 25,850 m 3 /h for the TGZ 650 model, 29,070 m 3 /h for the 600 TV model and 41,060 m 3 /h for the 700 TV model (Fig. 5). 8/12
9 flow rate(m 3 /h) TGZ TV 600 TV fan rotation speed (rpm) Fig. 5 - Air flow rate of fan depending on rotation speed. Air speed Air speed in the proximity of the target was measured under the same conditions described to determine the vertical distribution diagram. The TGZ 650 fan posted an average speed of 11.4 m/s, at a speed of 1,998 rpm and 14.8 m/s at a speed of 2,700 rpm (Fig. 6). The 600 TV fan posted an average speed of 11.3 m/s at a speed of 2,484 rpm. The 700 TV fan posted an average speed of 11.3 m/s at a speed of 1,998 rpm and 14.5 m/s at a speed of 2,700 rpm (Fig. 7). Symmetry indices were as follows: TGZ 650 1,998 rpm 7.4 TGZ 650 2,700 rpm TV 2,484 rpm TV 1,998 rpm TV 2,700 rpm 9.9 height from ground (m) right left air speed (m/s) Fig. 6 - TGZ 650: air speed measured 1.25 m from the centre of the machine with the fan at 2,700 rpm. height from ground (m) right left air speed (m/s) Fig TV: air speed measured 2.00 m from the centre of the machine with the fan at 2,700 rpm. Notes on functionality The tested machine performed within the limits established by existing legislation (Tab. 1). 9/12
10 Parameter measured limit value accuracy of tank content indicator up to 20% of nominal capacity max. 4.0% 7.5% over 20% of nominal capacity max. 2.3% 5.0% dilutable residue max. 1.7% 3.0% agitation 91.0% % 85% - 115% pressure drop max. 1.0% 15.0% amount dripped 0 ml 2 ml interruption of sections max. 1.0% 10.0% symmetry of liquid (*) max. 9.5 symmetry of air (*) max. 9.9 accuracy of pressure gauge up to 8 bar max 0.02 bar 0.20 bar from 8 to15 bar max 0.02 bar 0.50 bar (*) The closer the value to the unit, the greater the symmetry. Tab. 1 - Summary of measurements and comparison with legislative limits. 10/12
11 Recommended conditions of use The machines to which the present test report refers may be used to spray orchards and similar zones marked by intense vegetation. The high air flow rate of the fan makes it possible for delivered liquid to penetrate deeply inside thickly leafed plants. The fan rotation speed must be adjusted (using the machine s gear box and/or varying the PTO speed of rotation), depending on the intensity of vegetation present. Testing of safety requirements The machine is endowed with CE marking, an identification plate, safety pictograms, a user and maintenance handbook and an EC manufacturer s declaration of conformity. The EC manufacturer s declaration of conformity certifies that the machine conforms to the following harmonised standards and technical specifications: UNI EN 907:1998, UNI EN 1553:2001, ISO 11684:1995. Checks carried out with reference to documentation sent by the manufacturer did not show up inconsistencies with the provisions of the aforementioned standards. The relative documentation has been filed. 11/12
12 UNIGREEN P6 TGZ 650 Responsibility and recognitions Test carried out by: ENAMA - Ente Nazionale per la Meccanizzazione Agricola (National Agricultural Mechanisation Body) Via Lazzaro Spallanzani, 22/A ROME - Italy Tel. 06/ Fax 06/ info@enama.it Test centre: Mechanics Section of the Department of Agricultural, Forestry and Environmental Economics and Engineering, University of Turin. Supervisor: Data collectors: Prof. Paolo Balsari Dr. Mario Tamagnone, p.m. Claudio Bozzer This test report is recognised by the ENTAM Members: BLT - - n CMA!"# n. EPHP 002/07 HIAE$%!%#&' n. I-1/2007 FAT$( )!*+#, n. I N.AG.RE.F#!& n. AE/76/01/ZZ PIMR!"-#, n. 5/ENTAM/07 12
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