STEEL FOR TOMORROW CONSTRUCTION MER LION METALS

Transcription

1 STEEL FOR TOMORROW CONSTRUCTION MER LION METALS

2 Every customer meets us for a reason. It could be solving a unique engineering problem or meeting a challenging delivery schedule. At Mer Lion Metals, we understand and will go the extra mile to create a seamless and hassle-free solution that fits your needs. We anticipate. We think ahead. Apart from excellent quality products and trustworthy customer service, Mer Lion Metals is where you can be sure you have the solutions for tomorrow. Solutions. Construction O-Piles Sheet Piles Welded Pipes Tie Rods Bridge Plate Solution Bars & s Plates and HRCs Oil and Gas Rails Rail Profiles Rail Accessories Rail Welding Machinery Vibratory Haers Silent Pilers Excavators Welded Pipes Seamless Pipes Plates and HRCs Bends Flange and Fittings

3 O-Pile O-Piles b D d O-Pile systems are a rapidly expanding construction method that utilize pipes to form extremely strong foundations, barriers and retaining walls in a cost-effective way. O-Piles are steel pipes with welded-on patented connectors that form a continuous or combined steel wall. O-Piles offer a stronger, more efficient, and cost-effective alternative to high modulus wall using beams and heavy Z or U- Type sheet piles. ~92 ~88 ~152 ~148 O-Pile Solution Samples Name G kg/m 2 cm 3 /m cm 4 /m O , , O , , O , , O , , O , , b OD t Formulas: D, d, e: use value in cm b: use value in cm 20 o 20 o 20 o 20 o O , , O , , O , , All weight calculations shown feature an intermediate length ratio of 60% for connectors and alternating king piles. O-PILE Target 180 WOM-WOF XL Harbours CIVIL BRIDGES Waterfront Projects Infrastructure Rail and Tunnels Harbours Underground or Substructure Bridges Utilities Environmental Protection With O-Pile WOM-XL and WOF-XL interlock connectors, the design engineer is able to utilize readily available, locally produced pipes to prodvide practical, cost-effective solutions that exceed project requirements. O-Pile Technical Advantages 300 WOM-WOF XXL Reasons why engineers and designers now consider O-Pile system to be superior: 1. Efficiency: In traditional combi-wall systems like HZM and PSp, weight and strength are increased linearly. In Pipe-Pipe Wall, a given wall thickness has almost negligible weight increase as pipe diameter increases, while strength increases. 2. Capacity: The load bearing capacity of O-Piles are significantly higher than Z and U shape sheet piles. In many cases, they could eleminate crane rail footings on the quay side. 3. Connectors: WOM/WOF connections are designed specifically for the application of Pipe-Pipe walls, hence they are easier to weld and install as compared to other Pipe-Pipe wall methods. The interlocks are hot extruded to provide unmatched strength and elongation characteristics that resist extremely high tension and rotational forces to more than 3400 kn/m. O , , O , , O , , O , , O ,311 1,148, O ,299 1,222, O ,538 1,403, O ,599 1,487, O ,779 1,596, O ,917 1,692, O ,052 1,789, O ,237 1,911, O ,449 2,020, O ,656 2,129, O ,848 2,265, O ,133 2,387, O ,413 2,509, O ,610 2,661, O ,690 2,630, O ,969 2,796, O ,323 2,932, O ,673 3,067, O , , O , , O , , O , , O , , O , , O , , With XL Connectors With XXL Connectors : π D 4 - d 4 Jy = 64 x b e = D/2 Wy = Jy/e Panel : π A = x (D 2 -d 2 ) 4 G pipe = A x G = G pipe + R x G pipe WOM-XL = kg/m WOF-XL = 17.8 kg/m R= 0.6 (ratio) 2 + b ( ) x R O-Piles are just stronger, any way you look at it.

4 Hatem Bridge USA O-Piles

5 MMZ - Cold Formed Sheet Piles Sheet Pile Range - Cold Formed The innovative MMZ and MMU Series of steel sheet piles have been manufactured to be wider, stronger and lighter than traditional U-Shape JIS Type Sheet Piles. Neutral Axis The piles are uniquely designed to replace popular profiles like AZ, PZC, AU, LX and PU piles often used in Europe and America. With up to 16 thickness, the piles provide great corrosion resistance and ease in driving. Advatages of MMZ Sheet Piles COLD FORMED SHEET PILES Improvement in interlock manufacturing process has brought forth innovations to the cold formed combination wall system. We now provide Beam-Sheet Pile combination walls in cold formed. Mer Lion Metals provides full customization on steel grade, length and customized profiles other than those shown to meet site challenges. Available Steel Grade - EN 10025: S235 / S275 / S355 / S390 / S420 / S460 - JIS 5528: SY295 / SY390 - ASTM A572: Gr. 43 / Gr. 50 / Gr Low Corrosion Steel: ASTM A690 Mariner Steel Grade (345 / 390 / 430) - Interlocks located away from the neutral axis - Large width resulting in good installation performance - Customization to lengths of up to 35m - Wide range of variable widths and lengths - Highly efficient section modulus to mass ratio - Up to 16 thickness and section modulus of 5000 kg/m MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ

6 MMZ - Cold Formed Sheet Piles kg/m Intertia MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ MMZ Interlocks MMZ Interlocks are manufactured to EN Standards. The hook and grip type interlocks provide up to degrees in swing angle while ensuring good water tightness in the retaining wall. Single / Double Piles Single Corner Pile Requirements Hook and Grip Customers may request for delivery in single-pile or double-pile formats as per piling requirements. CFC 90 CFTee CF BCF I BCF II Collaboration with Pilepro in the USA has given us access to a whole host of connectors for your cold formed needs o Double kg/m MMU - Cold Formed Sheet Piles Advatages of MMU Sheet Piles - Wide range of up to Ease of piling and handling - Good for re-use and temporary works MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU

7 MMU - Cold Formed Sheet Piles MMHZ - Cold Formed Combi Walls kg/m MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU MMU Interlocks Hook and Grip MMU Interlocks are manufactured to EN Standards. The hook and grip type interlocks provide up to degrees in swing angle while ensuring good water tightness in the retaining wall. Circular Cofferdams 50 With up to 20 degrees flexibility in the interlocks, a circular excavation can be carried out with MMU sheet piles effectively o 50 Advances in rolling technology has enabled this breakthrough combination. Beams made of high tensile elements giving excellent section modulus to weight ratio. The designs have been conceptualised to meet and replace coonly found Hot Rolled alternatives such as HZM from Arcelormittal and PSp from Peine. HZ+MMZ a h Beam MMHZ I 880A MMHZ I 880B MMHZ I 880C MMHZ I 1080A MMHZ I 1080B MMHZ I 1080C MMHZ I 1080D MMHZ I 1180A MMHZ I 1180B MMHZ I 1180C MMHZ I 1180D HZ+MMZ a h Beam MMHZ I 880A MMHZ I 880B MMHZ I 880C MMHZ I 1080A MMHZ I 1080B MMHZ I 1080C MMHZ I 1080D MMHZ I 1180A MMHZ I 1180B MMHZ I 1180C MMHZ I 1180D HZ+MMZ26-1 h a h Beam MMHZ I 880A MMHZ I 880B MMHZ I 880C MMHZ I 1080A MMHZ I 1080B MMHZ I 1080C MMHZ I 1080D MMHZ I 1180A MMHZ I 1180B MMHZ I 1180C MMHZ I 1180D a

8 JIS - Hot Rolled Sheet Piles t h HOT ROLLED SHEET PILES w h w JIS STANDARD HOT ROLL SHEET PILES t cm2 kg/m IIW IIIW IVW II III IIIA IV VL VIL Manufacturing Standards: JIS 5528 or JIS 5523 SY 295 / SYW295 SY 390 / SYW 390 Lengths up to 24m long *Please enquire for used sheet piles for the following sections. Corner Pile Requirements V20 For 90 degrees corner turns (+/- 60 degrees) Suitable for Larssen Interlocks and JIS Type Sheet Piles. Collaboration with Pilepro in the USA has given us access to a whole host of connectors for hot rolled sheet piles.

9 Steel Pipe Range - Spiral and LSAW Spiral Submerged Arc Welded (SSAW) steel pipes has been used as main retaining elements in foundation design due to its ability to withstand high vertical loads as well as retaining soil and earth pressures when used in conjunction with O-Piles or sheet piles. These pipes are made from steel hot rolled coils which range from 8-25 in thickness. Outside diameter for pipes ranges from SSAW steel pipes also allow continuous production of complete length without any joints up to 90m. Where project requirements request for Longitudinal Submerged Arc Welded (LSAW) steel pipes, we can produce diameters of up to 1422 in OD with plates of up to 50 in thickness. We cover a wide range of API amd EN standard steel grades. Table on O-Pile Mills which we represent are API Certified and we do provide 3rd Party Inspections for our customers. PIPES Mer Lion Metals provides full customization on steel grade, length and customized profiles other than those shown to meet site challenges. Available Steel Grade - EN 10025: S235 / S275 / S355 / S390 / S420 / S460 - API 5L X42 / X46 / X52 / X56 / X60 / X65 / X70 / X80 - ASTM A572: Gr. 43 / Gr. 50 / Gr Low Corrosion Steel: ASTM A690 Mariner Steel Grade (345 / 390 / 430)

10 Spiral Submerged Arc Welding Pipes Product Range and Properties Outside Diameter Mer Lion Metals manufactures a complete range of welded pipes for construction applications for the most demanding conditions and services. Pipes are manufactured in accordance to project specifications and National or International Standards such as: API, EN, DNV and ISO. Wall Production Capacity for SSAW Pipes Inch Inch Outside Diameter Wall Production Capacity for LSAW Pipes Inch Quality Assurance Longtitudinal Submerged Arc Welding Pipes Up to X80 Steel Grade or 555 MPa Up to X52 Steel Grade or 360 MPa Up to X42 Steel Grade or 290 MPa Inch Up to X80 Steel Grade or 555 MPa Up to X52 Steel Grade or 360 MPa Up to X42 Steel Grade or 290 MPa Quality is of paramount importance to us. That is why we partner up with internationally recognized Intertek Moody to do our 3rd party inspections and testing. From Ultrasonic to Magnetic Particle Tests, nothing is left to chance. Tolerances Be assured that we will not try to cut corners or try to save costs by reducing on thickness and lengths. Inform us on your minimum thickness requirements and we will adhere strictly to it.

11 Tie Rods Tie Rods With access to several top tie rod mills worldwide, we are able to offer a wide range of tie rods options for your construction requirements. Our tie rods have been used extensively in Asia. We supply the rods in full sets (with turnbuckles, bolts and plates) hence simplifying your workflow on site. Customization on the size, thickness, configuration, steel grades are also available upon enquiry. Available Steel Grades Tension Grade Nominal Diameter Min Tensile Strength MPa Min Yield Strength MPa Minimum Elongation % Reduction of % Impacting Energy J 20 o C 0 o C -20 o C -40 o C -50 o C Type D2 Steel Tie Rods TIE RODS Locknut Nut Anchor Plate Screw Connection Plate Diameter Rod Turnbuckle Connection Plate Min Dia: 35 Max Dia: 210 Threads: Up to 410 Our flagship Type D2 Steel Tie Rods are made from upset ends with eye. The eye provides a hinge point for the rods to transfer loadings in the most efficient manner. The couplers, turnbuckles or articulated joints provide freedom in motion for the rods to tension at precise points required as per requirements. Type II Steel Tie Rods Nut Anchor Plate Rod Turnbuckle Locknut Min Dia: 20 Max Dia: 210 Threads: Up to 410 Our Type II Steel Tie Rods are made with upset end. The whole cross section of the shaft can be stressed without any reduction due to notch factor. This equates to reduced weight, lower cost, easier handling and a more uniform elongation across the bar.

12 Bridge Plates Bridge plate - csp Eco Plate bars & sections Bars s Plates HRC We have partnered up with Fixon Inc. in Korea to bring you this excellent bridge solution by using corrugated steel plates. This modulur platform provides a more economical way to construct open cut bridges, culverts and retention tanks. Due to its unique characteristics and simple bolt-on methodology, it is extremely useful for projects which are in remote locations or where diversions are not preferred. The concept utilizes a Corrugated Steel Plates (CSP) which are uniquely rolled with Armtec technology from Canada. They are galvanized to last a design life of up to 100 years. Wide Flanged Beams H Bearing Piles I beams Equal Angles Unequal Angles Channels Bars (Reinforcement / Round) Available in internationally recognized standards for sizes and steel grades such as ASTM, JIS, BS and KS etc. *Kindly enquire for our latest used material stock holdings for your project. bridge plate Replacing Concrete Culverts plates & Hrc We source from a variety of locations worldwide to provide you with the best prices for your requirements. Coon Steel Grades which we supply: EN Standard API 5L ASTM Bars & s plates & hrc Equal Flow Rate 20-30% Cost Savings Ease and Speed of Construction Waterproof Galvanized for durability Yield Strength from N/ 2 or higher. from 5-50 Thick Plates.

13 MER LION METALS Construction Oil & Gas Rails Machinery Solutions for Tomorrow Level 42 Suntec Tower 3 Singapore Tel: Fax: