HT220. Parts Manual. CMW Issue

Transcription

1 Parts Manual CMW Issue

2 ISSUE NO. 03PL-06/ For Replacement Copy Order P/N This manual contains information concerning the following models: Tractor Copyright 007, 00, 0 by The Charles Machine Works, Inc., Ditch Witch, CMW, utocrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce rrow, Zahn, The Underground, and The Underground uthority Worldwide are registered trademarks of The Charles Machine Works, Inc. ID08343

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4 FOREWORD 3 This manual contains illustrated parts lists to help you select quality ProTech Replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you. Footnotes provide more information to help you identify parts shown in the manual. ssembly instructions and Tech its articles referenced in footnotes are available through your local Ditch Witch dealer. Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements. Instructions on recommended equipment use and maintenance are in the Operator s Manual that was shipped with your equipment. Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers. Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it s old or new. Thank you for buying and using Ditch Witch equipment and ProTech replacement parts. 8/6/00, Rev

5 4 WRRNTY DW WRRNTY Policy July, 005 POLICY : DITCH WITCH EQUIPMENT ND REPLCEMENT PRTS LIMITED WRRNTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one () year of first commercial use (Exception: years for all SK500 ttachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following initial commercial use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WRRNTY ll incidental or consequential damages. ll defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended. ll defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer s recommendations. ll engines and engine accessories (these are covered by original manufacturer s warranty). Tires, belts, and other parts which are subject to another manufacturer s warranty. (Such warranty will be available to purchaser.) LL IMPLIED WRRNTIES NOT EXPRESSLY STTED HEREIN, INCLUDING NY WRRNTY OF FITNESS FOR PRTICULR PURPOSE ND MERCHNTILITY. IF THE PRODUCTS RE PURCHSED FOR COMMERCIL PURPOSES, S DEFINED Y THE UNIFORM COMMERCIL CODE, THEN THERE RE NO WRRNTIES WHICH EXTEND EYOND THE FCE HEREOF ND THERE RE NO IMPLIED WRRNTIES OF NY KIND WHICH EXTEND TO COMMERCIL UYER. LL OTHER PROVISIONS OF THIS LIMITED WRRNTY PPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase. Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact CMW s Product Support Department, P.O. ox 66, Perry, OK , or contact your local Ditch Witch dealer. Ver. 03 ID03487

6 CONTENTS 5 Decals Decal Location Decal Location - ISO Foreign... 0 Frame/Engine Components /C System Installation... 6 ackend ssembly... 6 attery ssembly attery Disconnect attery Installation Cab ir Conditioner ssembly Cab ssembly... 5 Cab Installation Cover ssembly... 4 Engine Installation... 6 Engine, Pumps & Radiator Installation Fuel Tank ssembly Fuel Tank Installation... 7 Hydraulic Tank ssembly Mainframe ssembly... 8 Oil Tank ssembly Pressurizer ssembly Seat Installation Silencer & ir Cleaner ssembly Silencer ssembly Track ssembly... 4 Tractor ssembly... 4 Undercarriage ssembly... 0 Tailwheel ssembly Tailwheel ssembly - olt-on Rim Tailwheel-Hub ssembly... 9 Hydraulics Hydraulic Schematic Hydraulic Schematic - egins Electrical /C System Schematic Digital Load Control Schematic Electrical Schematic... 4 Electrical Schematic Original Load Control Schematic... 5 Miscellaneous olt/nut Torque Chart Filters... 6 Parts Manual Change Request Related Publications... 6 Replacement O-Ring Chart... 6 Warranty Registration Power Train Gearbox Oil Level ssembly Digging ttachments Conveyor Shift ssembly Conveyor Shift ssembly - egins... 0 Cross Conveyor ssembly - egins... 4 Cross Conveyor Installation... 6 Cross Conveyor Installation Crossover ssembly Crumbshoe ssembly... 6 Crumbshoe ssembly - 4, 5 &6 oom... 8 Crumbshoe ssembly - 8 oom Headshaft ssembly Headshaft ssembly - Single Chain Inside Shroud Scoop ssembly Scoop Plate Installation... 0 Stabilizer ssembly... Stabilizer Installation... 4 Truck Conveyor Installation... 8 ID08346

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8 7 DECLS ID035069

9 8 DECL LOCTION MOUNT INSIDE C ON GLSS NEXT TO HMMER SPLIT DECL S SHOWN MOUNT INSIDE C ON RER WLL () OUTSIDE ON COVER () ON TOP OF RDITOR PLCE NEXT TO RDITOR FILL MOUNT INSIDE C DOOR NEXT TO HNDLE 6 ID07353

10 9 DECL LOCTION REF NO PRT NUMER QTY DESCRIPTION REMRKS T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T DECL KIT - REFERENCED TO (CMW# 70-53) DECL, LURICTE EVERY 4 HOURS DECL, SFETY INSTRUCTIONS DECL, OPERTOR NOTICE DECL, WRNING CRUSH HORIZONTL DECL, WRNING ENGINE OFF FOR SERVICING DECL, WRNING RED EFORE SERVICING DECL, WRNING TTERY DECL, WRNING ELECTRICITY HZRD DECL, WRNING RDITOR DECL, DNGER CHIN ND UGER DECL, WRNING CRUSH VERTICL DECL, WRNING MOVING PRTS DECL, CUTION WELDING DECL, IMPORTNT NOTICE MINTENNCE DECL, TEXCO EXTENDED LIFE COOLNT OPERTOR PRESENCE DECL, ONE CLL SYSTEM DECL, EXIT GLSS IN EMERGENCY ID CE PLTE LIFT LOCTION REFERENCED TO (CMW# 74-44) TIE DOWN LOCTION STCKED DITCH WITCH LOGOTYPE DITCH WITCH LOGOTYPE DITCH WITCH LOGOTYPE W/STRIPE R W/STRIPE L DECL, MOVING PRTS DECL, ROLLOVER POSSILE PLTE, LEL, TRCK DJUSTER LURICTION CHRT LURICTION CHRT DECL, OIL LEVEL R/H DECL, OIL LEVEL L/H DECL, GEROX FILL DECL, FUEL (DIESEL) DECL, DNGER STRIPE 3.00 X 3.00 DECL, HYDRULIC FLUID DECL, WRNING FLL POSSILE REFERENCED TO (CMW# 74-38) REFERENCED TO (CMW# 700-9) REFERENCED TO (CMW# 73-50) REFERENCED TO (CMW# 70-49) REFERENCED TO (CMW# ) REFERENCED TO (CMW# 70-49) REFERENCED TO (CMW# 70-87) REFERENCED TO (CMW# ) FOOTNOTES:. LL DECLS RE SUPPLIED Y TESMEC. CMW# S RE FOR REFERENCE ONLY. 09 ID07353

11 0 DECL LOCTION ISO FOREIGN ID097944

12 DECL LOCTION ISO FOREIGN REF NO PRT NUMER QTY DESCRIPTION REMRKS T T T T T T T T T T T T T T T T T T T TOO T T T T T T T T TOO C D T T T ISO DECL KIT EN - DECL, LURICTE EVERY 4 HOURS DECL, SFETY INSTRUCTIONS DECL, CUTION WELDING DECL, IMPORTNT NOTICE - MINTENNCE DECL, EXTENDED LIFE COOLNT DECL, OPERTOR PRESENCE DECL, ISO, ENGINE OFF FOR SERVICING DECL, ISO, TTERY URN HZRD DECL, ISO, TTERY EXPLOSION HZRD DECL, ISO, ELECTRIC SHOCK HZRD DECL, ISO, ELECTRIC SHOCK-KEEP WY DECL, ISO, RDITOR-EXPLOSION HZRD DECL, ISO, RDITOR-URN HZRD DECL, ISO, CRUSH HZRD-HORIZONTL DECL, ISO, CRUSH HZRD-VERTICL DECL, ISO, CRUSH HZRD-FOOT DECL, IS0, WER SET ELT DECL, ISO, RED EFORE SERVICING DECL, ISO, DO NOT PPROCH MOVING CHIN DECL, ISO, DNGER-CHINSW DECL, TEXT, OPERTOR NOTICE DECL, ISO, WRNING-MOVING PRTS DECL, ISO, EXIT GLSS IN EMERGENCY ID PLTE, MNUFCTURED FOR DECL, LIFT LOCTION DECL, TIE DOWN LOCTION DECL, LOGO, DITCH WITCH STCKED DECL, LOGO, DITCH WITCH DECL, LOGO, DITCH WITCH DECL, W/STRIPE R DECL, W/STRIPE L PLTE, LEL, TRCK DJUSTER DECL, LUE CHRT DECL, LUE CHRT DECL, OIL LEVEL, R/H DECL, OIL LEVEL, L/H DECL, GEROX FILL DECL, FUEL (DIESEL) DECL, DNGER STRIPE 3.00 X 3.00 DECL, HYDRULIC FLUID REFERENCED TO (CMW# 74-44) REFERENCED TO (CMW# 74-38) REFERENCED TO (CMW# 700-9) REFERENCED TO (CMW# 73-50) REFERENCED TO (CMW# 70-49) REFERENCED TO (CMW# ) REFERENCED TO (CMW# 70-49) PRT# C D ENGLISH T T T T ISO FOREIGN DECL CHRT ITLIN FRENCH GERMN SPNISH T T T T T T T T T T T T T T T T FOOTNOTES:. LL DECLS RE SUPPLIED Y TESMEC. CMW # S RE FOR REFERENCE ONLY. 0 ID097944

13 NOTES: ID034963

14 3 HYDRULICS ID03507

15 MKE: MODEL : SER IL NO : M N SF IELD, T EX S, U.S.. P H ON E: 8 7 / T RC K REC OIL DJ USTER 4 TRCTOR SSEMLY EGINS WITH S/N CMWJ ID0356

16 5 TRCTOR SSEMLY EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS ENG. COMPRTMENT ENCLOSURE. TS FRONT DOORS SSEMLY 3. TS TRCTOR WELDMENT 4. TS ENG., PUMPS & RDITOR INSTLL 5. TS IR CLENER INSTLLTION 6. TS C INSTLLTION 7. TS SILENCER INSTLLTION 8. TS /C SYSTEM INSTLLTION 9. TS TRCK SSEMLY 0. TS DECL INSTLLTION REFER TO ID0354 REFER TO ID03543 REFER TO ID0358 REFER TO ID03544 REFER TO ID0355 REFER TO ID03534 REFER TO ID07353 NOT SHOWN:. TS HYDRULIC CIRCUIT. TS ELECTRICL SCHEMTIC 3. TS ELECTRICL ND HYDRULIC 4. TS /C SYSTEM ELEC. SCHEMTIC 5. TS HYD. TNK INSTLLTION 6. TS FUEL TNK INSTLLTION 7. TS TTERY INSTLLTION 8. TS SET INSTLLTION 9. TS INSTRUMENT PNEL INSTLLTION. TS RCKET INSTLLTION REFER TO ID03553 REFER TO ID0353 REFER TO ID0355 REFER TO ID03546 REFER TO ID03545 REFER TO ID03530 REFER TO ID0359 FOOTNOTES: NOTE: REF ID0356

17 LU RI C TE M KE: MO DE L: SE RI L N O: M N S F IE L D, T E X S, U.S.. P H ON E : 8 7/ TR CK R ECO IL D JUSTER 6 CKEND SSEMLY EGINS WITH S/N CMWJ OOM LENGTH, 4.5P 4 FT - 0'' 5 FT - 3-/'' 6 FT - 37'' 8 FT - 50-/'' 5 GROUND LINE 6 7 CUT DEPTH 4 FT 5 FT 6 FT 8 FT SINGLE CHIN CONFIGURTION, W/ROLLER, 4.5 PITCH DEPTH ``'' P/N ``'' FT. "C" QTY 4 FT /4 FT 68 5 FT /4 FT 74 6 FT /4 FT 80 8 FT /4 FT FT. MCHINE SHOWN 03 ID0357

18 7 CKEND SSEMLY EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS73-00 INNER SHROUD WELDMENT. TS STILIZER WELDMENT 3. TS70-00 TILWHEEL SSEMLY 4. TS HEDSHFT INSTLLTION 5. TS SCOOP PLTE INSTLLTION 6. TS CROSS CONVEYOR INSTLLTION 7. TST CHIN-DIGGING 8. TST CYL, 6" ORE 9. TST PIN-ø" X 8-/4" LG. REFER TO ID03536 REFER TO ID03537 REFER TO ID03538 REFER TO ID0339 REFER TO ID03547 REFER TO "" ON CHIN CHRT ON GRPHICS PGE. OOM TILT SEE FOOTNOTE NOT SHOWN: 0. TS HOSE KIT - TRCTOR & CKEND. TST HND PUMP. TS SEPLTE OLTING PLTE,4.5P,OUTSIDE SEE FOOTNOTE FOOTNOTES:. REFER #9 INCL'S (4X) /" X 3-/" COTTER PIN & (4X) " FLT WSHER.. REFER TO CTGORY "C" ON CHIN CHRT ON GRPHICS PGE. NOTE:. FOR OOM & WER PLTE INSTLLTION INSTRUCTION PRT NUMERS REFER TO CTGORY "" ON CHIN CHRT ON GRPHICS PGE.. TESMEC REFER: ID0357

19 P L L Y Y M M Y Y M M L L 8 MINFRME SSEMLY VLID FOR OTH SIDES Z 0 3 CROSSMEMER SUPPLIED WITH FRME (TO E WELDED PRIOR TO SSEMLY) VLVE SUPPORT POSITION SECTION "-" XX V ON/ O FF r t.n r./par tn o. XX V ON/OFF rt. nr./p art n o ID08330 Z

20 9 MINFRME SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8845 FRME WELDMENT. TS8959 TORQUE POST 3. TS88760 VLVE MOUNT 4. TS893 4 USHING HHCS M8 X 0 UNI TS LOCK WSHER D.8,4 UNI TS8990 MOUNT, VLVE HHCS M6 X 90 UNI TS WSHER D.6,4 X.5 UNI 659 Z 0. TS SENSOR, TEMPERTURE, IR. TS89004 SUPPORT HHCS M6 X Z 3. TS LOCK WSHER D 6,4 UNI 75 Z TS TS TS NOT SHOWN: FOOTNOTES: NOTE: REF ID08330

21 0 UNDERCRRIGE SSEMLY C SECTION C SECTION TENSIONING DIGRM SCLE :5 03 ID08584

22 UNDERCRRIGE SSEMLY SECTION C-C NOTE: DJUSTMENT OF HYDRULIC MOTOR SPEED SENSOR. ) SCREW IN UNTIL SENSOR CONTCTS THE TOOTH OF THE HYDRULIC MOTOR. ) UNSCREW 0 (/3 OF TURN) EQUIVLENT TO 0,5mm GP. 03 ID08584

23 UNDERCRRIGE SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8567 UNDERCRRIGE WELDMENT. TS MOTOR 3. TS39005 PLNETRY GEROX 4. TST O-RING HHCS M6 X 40 UNI TS LOCK WSHER D.7 UNI TS SENSOR 8. TS WSHER ø7 X 30 UNI 659 Z 9. TS NIPPLE M0 X /4 GS 0. TS VLVE. TS TUE. TS NIPPLE /4 GS /8 GS 3. TS83905 LID 4. TST GRESE FITTING /8 NPT DIRITTO HHCS M0 X 70 UNI LOCK WSHER D.0 UNI TS83906 SPROCKET 8. TS8563 TRCK GURD, LONG 9. TS85633 TRCK GURD, LONG 0. TS85630 TRCK GURD, SHORT. TS8563 TRCK GURD, SHORT. TS SPCER HEX NUT M S PG NO WSHER D.6 UNI HHCS M6 X 60 UNI TS TRCK ROLLER 7. TS HHCS M6 LG.=70 8. TS TRCKS 0" TS TS40070 TS6006 TS46060 NOT SHOWN: TS85634 GURD, GEROX RH TS85634 GURD, GEROX LH TS TENSIONER FOOTNOTES: NOTE: REF ID08584

24 3

25 T RCK RECOIL DJUSTER 4 TRCK SSEMLY EGINS WITH S/N CMWJ OPPOSITE 6 REFER TO "REQUIRED OPTIONS" ON TEXT PGE OPPOSITE 7 8 OPPOSITE ID03534

26 5 TRCK SSEMLY EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS TRCK DRIVE SSEMLY HHCS (/-3 UNC X ") 3. TST IDLER GROUP SSEMLY 4. TST TRCK ROLLER, SNGL FLG, FL6 5. TS TRCK FRME GURD, OUTSIDE,R/H 6. TS TRCK FRME GURD, OUTSIDE,L/H 7. TS TRCK FRME GURD, INSIDE,R/H 8. TS TRCK FRME GURD, INSIDE, L/H 9. TS I.D. PLTE-TRCK DJUSTER 0. TS COVER, TRCK FRME. TS GURD-GEROX, R/H. TS GURD-GEROX, L/H HHCS (5/8- UNC X -/") LOCK WSHER (5/8") HHCS (5/8- UNC X -/") HHCS (/-3 UNC X -/") REFER TO REF:#3, REQUIRED OPTIONS ELOW. NOT SHOWN: TST TST TST COUPLING, TRCK DJUSTER TENSION UNIT WSHER TENSION UNIT FITTING FOOTNOTES: NOTE: PRTS DISPLYED FOR REFERENCE ONLY: 7. 3/4"P SCH80.54 WLL X 7-5/8" LG. 0X 8. FLT WSHER (5/8") HRDENED F436 66X 9. NUT (5/8- UNC) 0X 0. HHCS (5/8- UNC X ") 4X. FLT WSHER (/") HRDENED F436 4X. LL THRED (5/8- UNC X 0-/") C08 0X REQUIRED OPTIONS: 3. TRCK GROUP (X): TST TRCK GROUP-0" WIDE TRIPLE GROUSER - TOTL REQUIRED PER MCHINE TST TRCK GROUP-0" WIDE SINGLE GROUSER - TOTL REQUIRED PER MCHINE TESMEC REF: ID03534

27 6 ENGINE INSTLLTION DETIL H TOP COVER ID0839

28 7 ENGINE INSTLLTION SIDE VIEW DETIL "Y" 34 TOP VIEW SOME ITEMS NOT SHOWN ID0839

29 8 ENGINE INSTLLTION SEC - SOME ITEMS NOT SHOWN FOR CLRITY ID0839

30 4V 0V 9 ENGINE INSTLLTION NOTE: ) CONNECT TUES IN SUCH WY S TO VOID SYPHON. (Lg. 0.8m) TOP (Lg. 0.5m) SEC. - SOME ITEMS NOT SHOWN FOR CLRITY ID0839

31 30 ENGINE INSTLLTION SIDE VIEW DETIL H x x DETIL SSEMLY, PUMPS ND PUMD DRIVE 94 3 TORQUE FSTENERS TO 69 Nm SSEMLED VIEW HORN & UZZER SSEMLED VIEW NTIVIRTION MOUNT, ENGINE (TYPICL 4-PLCES) DETIL X ID0839

32 3 ENGINE INSTLLTION REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS3540 ENG,CUMMINS QS5.9 4V RPM. TS37005 GEROX, 4-PUMP DRIVE 3. TS FLEXILE JOINT 4. TS PUMP 5. TS PUMP 6. TST PUMP 7. TS85437 ENGINE FRME 8. TS88409 RDITOR, IR-WTER-OIL 9. TS88440 SUPPORT SX PUMP DRIVE 0. TS8844 SUPPORT DX PUMP DRIVE. TS8458 SUPPORT, ENGINE OIL FILTER. TS FN 3. TS884 MNIFOLD, RDITOR, WTER 4. TS NTI-VIRTION PD 5. TS884 MNIFOLD, ENGINE, WTER 6. TS8843 MNIFOLD, INLET, WTER 7. TS8844 MNIFOLD, INLET, IR 8. TS8845 MNIFOLD, IR 9. TS NTI-VIRTION 0. TS8389 WSHER, NTI-VIRTION. TS09096 UZZER. TS8846 MNIFOLD, INLET, IR 3. TS8848 GSKET, IR INLET MNIFOLD 4. TS TUE R 5X000 ORFS ORFS 5. TS8843 WTER TNK 6. TST NTI-VIRTION 7. TS8844 SUPPORT NTI-VIRTION SX 8. TS8889 COMPRESSOR COVER 9. TS ELT 30. TS09089 RELY 3. TS88443 SUPPORT NTI-VIRTION DX 3. TS88446 MOUNTING R 33. TS HORN 34. TS88448 SUPPORT R SX 35. TS88449 SUPPORT R DX 36. TS COMPRESSOR 37. TS FN ELT 38. TS LTERNTOR 39. TS SEL 40. TS OLT M6 X 30 UNI FLT WSHER D.6 UNI TS LOCK WSHER D.6,4 UNI TS STRTER 44. TST WSHER 45. TS FILTER, DIESEL NOT SHOWN: TS REF NOTE: 03 ID0839

33 3 ENGINE INSTLLTION REF NO. PRT NUMER QTY DESCRIPTION REMRKS 46. TS FILTER, ENGINE OIL 47. TS8900 SUPPORT, OX POWER 48. TS OLT M6 X TS RING ORM 50. TS RING ORM 5. TS TUE RDIOR D.5/6 5. TS TUE RDIOR D.45/ TS TUE R X 600 K/"-/" 54. TS8900 COVER PLTE WSHER D. 0.5 UNI TS CLMP 57. TS OLT M5 X 5 UNI WSHER D.6,4 UNI NUT M6 UNI OLT M6 X 30 UNI TS WSHER D.7 UNI TS NUT UTOL. M OLT M4 X TS505 4 WSHER D.5 UNI OLT M6 X 60 UNI TS WSHER D.7 UNI OLT M0 X 45 D.7 UNI TS500 4 WSHER D. UNI WSHER D. UNI OLT M0 X 40 UNI TS WSHER D.8 UNI OLT M0 X 35 UNI OLT M X 35 UNI OLT M6 X 35 UNI OLT M6 X 40 UNI TS WSHER D.3 UNI TS5003 WSHER D.3 UNI NUT UTOLNY M UNI 73Z NUT M8 UNI OLT M0 X 5 UNI WSHER D.8 UNI TS50008 WSHER D.8,4 UNI NUT M0 UNI NUT M0 UNI OLT M X 40 UNI TS NUT UTOL. M OLT M0 X 40 UNI WSHER D.0 UNI TS6004 NUT UTOL. M4 90. TS05700 NIPPLE /" GS M/M NOT SHOWN: 0.5mm 0.5mm TS500 TS TS6006 TS40630 TS4040 TS TS TS5000 TS TS TS40035 TS TS TS600 TS6008 TS40005 TS TS600 TS600 TS40040 TS TS50000 REF NOTE: 03 ID0839

34 33 ENGINE INSTLLTION REF NO. PRT NUMER QTY DESCRIPTION REMRKS 9. TS NIPPLE /" GS / M8 X.5 9. TS WSHER, COPPER D./" 93. TS000 PLUG /" FS HEXGON MLE 94. TSU OLT 3/8-NC X.75" TEI TS CLMP ø0.6 X OLT M8 X 30 UNI 5737 TS TS OLT M8 X 0 UNI TS PLUG X RDITOR 99. TSIC MNIFOLD, IR 90 (PREHET) 00. TS88457 CLMP PLTE 0. TS895 SUPPORT, FUSE 0. TST FILTER CRTRIDGE 03. TS ELECTRICL CONN. 04. TS NUT UTOL. M0 05. TS88456 CLMP PLTE 06. TS88453 RUER SEL 07. TS854 SUPPORT, OIL SEL 08. TS PLUG, LUMINUM X FILTER 09. TS OLT M5 X UNI TS8845 RUER FLSHING. TS88458 CLMP PLTE. TS PLUG, OF VENTS/LOD COUPLER 3. TS88454 RUER FLSHING 4. TS88455 CLMP PLTE OLT M6 X 75 UNI TS TS8653 SUPPORT, COMPRESSOR 7. TS FILTER 8. TST FILTER CRTRIDGE 9. TS RING ORM 0. TS LEVEL INDICTOR. TS896 SUPPORT, CONNECTOR. TS09045 GROMMET 3. TS TUE, FLEXLE, DIESEL ø TS WSHER ø6.4 UNI NUT M6 UNI 5588 TS TS FITTING /4" GS 7. TS NIPPLE GS -/ OR 8. TS ELOW 90 F/F " GS S TS WTER LEVEL SENSOR 5V 30. TS8985 TTERY DISCONNECT SSEMLY 3. TS88898 OIL LEVEL SSEMLY 3. TS TUE, DOULE WTER, Di.7/De. 33. TS TUE, R 9 X 900 3/4JIC K3/4JIC 34. TS NIPPLE 3/4GS 3/4JIC NOT SHOWN: CLMP R.G. RY ø DPTER ø76. DPTER ø88.9 CLMP ø88.9 CLMP ø73.9 FILTER SUPPLIED Y CUMMINS SUPPLIED Y CUMMINS SUPPLIED Y CUMMINS SUPPLIED Y CUMMINS SUPPLIED Y CUMMINS SUPPLIED Y CUMMINS NOTE: TESMEC REF ID0839

35 34 ENGINE, PUMPS & RDITOR INSTLLTION EGINS WITH S/N CMWJ OPPOSITE FLYWHEEL OLTS SEE NOTE C CRNKSHFT L MIN FRME (REF) NOTE:. TO E SSEMLY Y TESMEC. 0 ID0354

36 35 ENGINE, PUMPS & RDITOR INSTLLTION EGINS WITH S/N CMWJ CW CW CCW CCW VIEW VIEW - 0 ID0354

37 36 ENGINE, PUMPS & RDITOR INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST ENGINE, CUMMINS QS 6.7, 0HP. TST PUMP DRIVE, STIEEL 3. TST SUER 90 SERIES PUMP 55CC 4. TST SUER 90 SERIES PUMP 00CC 5. TST PRKER PVC 65 SERIES PUMP 6. TST COOLING UNIT SSEMLY 7. TS RD. SUPPORT RKT, R/H 8. TS RD. SUPPORT RKT, L/H 9. TS ENG. SUPPORT FRME WLDMNT 0. TST MOTOR MOUNT, LORD C TST LORD WSHER J TS MOUNT R, RDITOR 3. TST FILLER CP, ELEC LOCKNUT (-8 UNC) 5. TST COLUMN LEVEL INDICTOR HHCS (M-.75 X 40mm) GR HHCS (3/8-6 UNC X -3/4") GR 8 8. TS OIL LEVEL INDICTOR MOUNT HHCS (5/8- UNC X -3/4") 0. TS ELOW, RD. TO ENG., LOWER. TS ELOW, RD. TO ENG., UPPER. TST LORD WSHER J TST LORD MOUNT 83P HHCS (5/6-8 UNC X -/4") LOCKNUT (5/6 UNC) LOCKNUT (5/8- UNC) HHCS (5/8- UNC X -/4") LOCK WSHER (5/8") NOT SHOWN: TST PUMP FILTER MOUNT RCKET TST COOLNT LEVEL SENSOR TS OTTOM ND SINGLE FILTER RCKET TS WTER FUEL SEPRTOR RCKET TS FRONT ENGINE OIL FILTER RCKET TS SURGE TNK INSTLLTION FILTER ELEMENT, SPIN-ON TST TST FILTER HED, SINGLE TST SWITCH, FILTER HED FILTER ELEMENT, SPIN-ON TST TST FILTER HED, SINGLE FOOTNOTES: NOTE: TESMEC REFR. NUMER: ID0354

38 37 ENGINE, PUMPS & RDITOR INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS 9. TS ELOW, TURO TO RDITOR 30. TS ELOW, TURO TO RDITOR LOCK WSHER (/") 3. TST HHCS (/-3 UNC X -/") HHCS (/-3 UNC X 3-/") FLT WSHER (3/8") FLT WSHER (") JMNUT (-8 UNC) 37. TST LORD MOUNT SS TS DJUSTMENT R MOUNT RM 39. TST FN, 3.5" DI., SUCTION HHCS (M0-.5 X 90mm) GR LOCK WSHER (M0) HHCS (M0-.5 X 45mm) GR8.8 EXHUST SIDE FUEL PUMP SIDE WITH DRILLED HOLE IN OLT HED NOT SHOWN: FOOTNOTES: NOTE: PRTS SHOWN FOR REFER. ONLY: 43. HHCS (-8 UNC X 5-/") GR8 (4X) 44. FLT WSHER (5/8") F436 (5X) 45. FLT WSHER (5/6") HRDENED F436 (6X) 46. HHCS (M6- X 45mm) GR8.8 (8X) 47. HHCS (M6- X 35mm) GR8.8 (X) 48. FLT WSHER (/") HRDENED F436 (8X) PRTS SUPPLIED Y CUMMINS. REFER TO ULLETIN #E CLMP, CONSTNT TORQUE (3-/" HOSE) 50. HOSE 3-/"I.D. (CHRGE IR) 5. HOSE C.LMP (") 5 CLMP, CONSTNT TORQUE (3" HOSE) 53. HOSE -3/4" I.D. (WTER LINE) 54. HOSE C.LMP (-3/4") 55. HOSE 3" I.D. (CHRGE IR) 56. HOSE " I.D. (WTER LINE) TESMEC REFR. NUMER: ID0354

39 38 SILENCER & IR CLENER SSEMLY VIEW "" SHORTEN THE PIPELINE ø38 (THE RDITOR) OF WHT IS NECESSRY TO THE POSITIONING OF THE CURVE 90 ø38. (SOLDER TO MOUNT) NOTE: WRP COLLECTOR OF TURINE EXHUST WITH FIERGLSS STRIP (NOT SHOWN SECTION). WELD THE INTERMEDITE JUNCTION OF ITEM. (T SSEMLY) POSITION ITEMS 5 & 0 SO THT THERE IS NO FORCE-FIT REQUIRED T SSEMLY. 03 ID0838

40 39 SILENCER & IR CLENER SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS.TS IR CLENER, DL FILTER.TS PRE-CLENER 3.TST IR FILTER SUPPORT IR FILTER-PRIMRY IR FILTER-SECONDRY 6.TS83694 SILENCER, MODIFIED 7.TS884 SUPPORT, SILENCER & IR CLNR. 8.TS ELOW 90, RUER 9.TS DPTER, RUER 0.TS85 INTKE TUE.TS89307 SILENCER TUE.TS88433 FLEX JOINT 3.TS84695 SILENCER ELOW 4.TS83894 SILENCER TUE, MODIFIED 5.TS8333 ELOW 45 MODIFIED 6.TS300 RIN CP 7.TS ND CLMP 8.TS ND CLMP 9.TS ND CLMP 0.TS04038 ELOW 90 D.38.TS ELECTRIC CONNECTOR 50-0.TS ND CLMP 3.TST ND CLMP 4.TST ND CLMP 5.TS TUE 6.TS8843 SUPPORT, SILERNCER & IR CLNR HHCS M0 X 5 UNI HEX NUT M0 UNI LOCK WSHER D.0.5 UNI HHCS M X 30 UNI LOCK WSHER D. UNI 75 3.TS83840 WING NUT 33.TS ND CLMP HEX NUT M UNI 5588 TS TS TS40005 TS6000 TS5000 TS40030 TS500 TS600 NOT SHOWN: TS FIERGLSS STRIP 3M FOOTNOTES: NOTE: PRTS DISPLYED FOR REFERENCE ONLY: 35. CLMP PROVIDED Y CUMMINS TESMEC REF ID0838

41 40 SILENCER SSEMLY EGINS WITH S/N CMWJ REFER TO FOOTNOTE IR CLENER/SILENCER SUPPORT (REF) EXHUST ELOW (REF) (TO E SUPPLIED Y CUMMINS) ENGINE QS 6.7 (REF) EJECTOR CHECK VLVE (REF) 9 PRE-CLENER (REF) 7 IR CLENER INSTLLTION (REF) 0 ID03544

42 4 SILENCER SSEMLY EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS SILENCER MODIFICTION. TST EXHUST JOINT CONNECTOR 3. TST EXYUST EJECTOR, STNDRD 4. TST RIN CP, 5" DI. 5. TST SCVENGE HOSE 6. TST LINED HOSE CLMP 7. TST FLT ND CLMP (4-/" DI) 8. TST U-OLT SDDLE CLMP (3" DI) 9. TST FLT ND CLMP (5" DI) HHCS (/-3 UNC X -/") LOCKNUT (/-3 UNC) FLT WSHER (/") HRDENED, F436 WITH ELLOW DONLDSON SEE FOOTNOTE NOT SHOWN: FOOTNOTES:. REF. #5, TST , TO E SHORTENED S NEEDED FOR PROPER INSTLLTION. NOTE: REF ID03544

43 4 COVER SSEMLY OPERTOR SIDE VIEW Eseguire n Filetti M0 sulla Traversa Ps.5 al Montaggio POSITION ND TTCH TO FRME T SSEMLY THREDING THE EM TO MOUNTING NOTE: PRIOR TO SSEMLING THE ENGINE COVERS ENSURE THT THE COTING HS EEN PPLIED PER THE SPECIL DRWING COD LSO ENSURE THT THE SEL ITEM 0 IS INSTLLED ON ITEMS 4 & ID0833

44 43 COVER SSEMLY 33 CUT IN THIS POSITION (N. Pz) TTCH TO EM T SSEMLY INSIDE VIEW, LOWER 7 SUPPLIED WITH COVER VIEW, LEFT DOOR (SHOWN OPEN) PROVIDED WITH DOORS T SSEMLY POSITION ON DOOR T SSEMLY (WITH OR WITHOUT CONVEYOR) 49 ON LL INNER DOOR PROFILES RIGHT ND LEFT 0 LEFT VIEW (WITHOUT SIDE CONV.) LEFT VIEW (WITH SIDE CONV.) ID0833

45 44 COVER SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS88445 DOOR FRME, FRONT. TS88434 TOP COVER, MIN 3. TS84679 DOOR, RDITOR 4. TS85354 DOOR, FRONT SX 5. TS85355 DOOR, FRONT DX 6. TS864 PROFILE COVER 7. TS856 ENGINE COVER 8. TS84586 COVER, CENTER, VLVE 9. TS89 COVER, ULKHED 0. TS84666 COVER, TUE ROUTING. TS83758 COVER PLTE. TS8563 COVER, OTTOM DX 3. TS893 COVER, OTTOM SX 4. TS8364 COVER, C 5. TS8366 COVER, CONDENSER 6. TS30900 SEL, RUER 7. TS34040 PDDLE LTCH 8. TS OLT M6 X 0 TE WURT 9. TS OLT M0 X 5 UNI TS30903 FLT SEL. TS GS SPRING OLT M X 30 UNI TS LOCK WSHER D.3 UNI TS FLT WSHER D.3 UNI OLT M0 X 0 UNI LOCK WSHER D.0.5 UNI FLT WSHER D.0.5 UNI OLT M8 X 0 UNI TS LOCK WSHER D.8.4 UNI FLT WSHER D.8.4 UNI TS84664 COVER, TOP 3. TS84665 COVER, TOP 33. TS COLLR, HEX OLT M6 X TS8685 COVER SX (LOWER) 36. TS88439 COVER SX (RER) M 8M TS TS TS5000 TS50000 TS TS TS NOT SHOWN: FOOTNOTES: NOTE: REF ID0833

46 45 COVER SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS 37. TS88438 COVER SX (RER) 38. TS88436 COVER (RIGHT HND) 39. TS88435 COVER (LEFT HND) 40. TS8688 COVER, CYLINDER 4. TS GROUP, CLOSING M TS85675 LTCH, MNUL NUT M8 UNI TS OLT M5 X UNI TS NUT UTOL. NYLON M5 46. TS HNDLE OLT M8 X 30 UNI NUT UTOL. NYLON M8 49. TS85906 DOOR STOP 50. TS TRIM 5. TS HNDGRIP, KNURLED M6 X 6 5. TS8967 SUPPORT TS60008 TS TS M NOT SHOWN: FOOTNOTES: NOTE: REF ID0833

47 46 TTERY SSEMLY Z 5 3 (L MONTGGIO) 4 NOTE: POSITION TTERY ITEM # CENTERED IN SUPPORT ITEMS #. TIGHTEN CLMP OLTS ITEMS #7 & #8 VOID EXTREME PRESSURE ON TTERY. ITEMS #4 & #5: POSITION T SSEMLY ID08579

48 47 TTERY SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS TTERY SEM V 40H. TS SUPPORT 3. TS8463 CLMP, RER 4. TS8464 CLMP, FRONT HHCS M8X0 UNI TS LOCK WSHER D.8.4 UNI HHCS M0X45 UNI HHCS M0X90 UNI FLT WSHER D.0.5 UNI LOCK WSHER D.0.5 UNI 75. TS MINFRME. TS8509 COVER 3. TS85 3 ROD 4. TS850 TPPED PLTE (X POS) 5. TS85 TPPED PLTE (X POS) HEX NUT M0 UNI TS GRIP TS TS TS TS50000 TS5000 TS6000 NOT SHOWN: FOOTNOTES: NOTE: REF ID08579

49 48 TTERY DISCONNECT V 0V V 0V 03 ID08335

50 49 TTERY DISCONNECT REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8984 SUPPORT. TS8986 PNEL 3. TS OLT M5 X TS OLT M6 X TS WSHER D 6.4 X.5 UNI 659 Z NUT UTOL.NY M6 UNI 7473 Z OLT M6 X Z 8. TS SWITCH TS60006 TS NOT SHOWN: FOOTNOTES: NOTE: REF ID08335

51 50 TTERY INSTLLTION EGINS WITH S/N CMWJ ENGINE INSTLLTION (REF) MIN FRME (REF) TO E SSEMLY SEE RKT INSTLL (P/N ) TO E SSEMLY SEE RKT INSTLL (P/N ) ENGINE INSTLLTION (REF) 3 MIN FRME (REF) ID

52 5 TTERY INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST TTERY. TS OLTING R, TTERY 3. TS TTERY MOUNTING NGLE 4. TS MOUNT RUER, TTERY 5. TS TTERY MOUNTING CLMP FLG SCREW (3/6-NC X -/4") LOCKNUT (3/8-6NC) NUT (/4-0NC) FLT WSHER (/4") LOCK WSHER (/4") NOT SHOWN: FOOTNOTES: NOTE: REF ID03530

53 ER EM G E NZ NZ GE ER EM 5 C SSEMLY SECTION - SUPPLIED WITH CIN WELDMENT LL SCREWS INSIDE CIN SUPPLIED WITH CIN WELDMENT LL SCREWS INSIDE CIN VEDI NOT SEE NOTE SUPPLIED WITH THE ELECTRIC ENCLOSURE 0 NOTES: ) TO VERIFY THT: - tubular frame weldments min z4. - covering sheet metal weldments outside min z3. - there are to be no openings in the outside covers that allow dust or water to penetrate the inside of the cab. - the evaporator box is sealed. - between the filters and the sheet metal there is a seal Sp. 3mm to reduce side contamination.. - the cab handle is positioned in a manner that its operation does not need to be forced (opening and closing). - the sheet metal lower door and roof panels of the cab are put on with adhesive seal. - the trim (or other) between the mobile glass of the opening window seals the passage of dust. - the fit of the tubes are matched with the pressuriser (code 36404). - the tubes of the pressurizer are sealed. ) IMPORTNT: - Seal all holes used for the passage of electric cables with foam sealer in manner that no dust will infiltrate the cab. 03 ID0836

54 53 C SSEMLY SECTION "DETIL W" DETIL "W" ID0836

55 54 C SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8840 C. TS SET 3. TS HMMER 4. TS88408 IR CONDITIONER 5. TS88475 PRESSURIZER SSEMLY 6. TS VIRTION ISOLTORS 7. TS LIGHT 8. TS8365 SUPPORT, CONDENSER 9. TS8988 GRILL, CONDENSER 0. TS LMP 4V W. TS NIPPLE 3/8 GS. TS SUPPORT, SET 3. TS VLVE 3/8" 4. TS833 6 FITTING, RSS 5. TS WSHER HHCS M4 X 0 UNI TS TS50005 FLT WSHER D.5 UNI TS SE + CONTCT -NC 9. TS PRESSED NYLONG PG6 0. TS INSIDE HNDLE SX. TS GLOVE COMPRTMENT HHCS M0 X 5 UNI TS HHCS M8 X 50 UNI TS TS500 4 LOCK WSHER D.0.5 UNI TS09066 PRESSED RT 3/ TS RING NUT RT 3/ HHCS M X 0 UNI TS LOCK WSHER D. UNI 75 TS TS FITTING G 06 NOT SHOWN: FOOTNOTES: NOTE: REF ID0836

56 55 C SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS 30. TS FITTING G0 3. TS NUT M4 UTOL NUT M8 UNI TS NIPPLE 3/8 GS 3/8 JIC 34. TS83583 FILTER CONDENSER SHCS M6 X 5 UNI WSHER D.6.4 UNI TS SUPPORT, DRIN 38. TS PLTE Sp. 0 X 55 X TS WSHER D.8.4 UNI TS HNDLE LTCH 4. TS HHCS M8 X 5 LG. UNI TS LOCK WSHER ø8.4 UNI TS WSHER ø8.4 X 7 UNI 659 Z 44. TS09038 GROMMET HDG HHCS M5 X 30 UNI TS WSHER ø5.3 X 0 UNI TS HEX LOCK NUT NY M5 UNI 7473 Z 48. TS8980 SEL DX 49. TS898 - CLMP PLTE DX 50. TS E-STOP SUPPORT 5. TS HHCS M8 X 5 LG UNI TS50008 WSHER ø8.4 X 7 UNI 659 Z 53. TS SWITCH 54. TS ENCLOSURE 55. TS LEL, STOP TS60008 TS TS TS NOT SHOWN: TS FIRE EXTINGUISHER TS TUE R 0 X 300 K3/8 3/8 TS TUE R 0 X 700 K3/8 3/8 FOOTNOTES: NOTE: REF ID0836

57 56 C INSTLLTION EGINS WITH S/N CMWJ D HYDRULIC TNK (REF) TYP 3/ VIEW C - C SOME ITEMS NOT SHOWN FOR CLRITY D C C 7 8 MIN FRME (REF) SOME ITEMS NOT SHOWN FOR CLRITY MIN FRME (REF) ID0358

58 57 C INSTLLTION EGINS WITH S/N CMWJ SECTION - SOME ITEMS NOT SHOWN FOR CLRITY SECTION - 3 TO E SSY Y TESMEC VIEW D - D 0 ID0358

59 58 C INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST C WELDMENT,. TS SET INSTLLTION 3. TS CONTROL PNEL SM'Y. 4. TS /C INSTLLTION 5. TST DOME LIGHT & FIXTURE 6. TST FRONT C HET/NOISE SHIELD 7. TST PIECE RUER MOUNT, LORD 8. TS CLIMTE ULKHED PLT, C 9. TS HYD/ELEC ULKHED PLTE 0. TST OUTSIDE HET/NOISE SHIELD. TST INNER HET/NOISE SHIELD.. TST GSKET 3. TST OUTSIDE HET/NOISE SHIELD 4. TST FIRE EXTINGUISHER 5. TST UPPER HOSE COVER, C 6. TST LOWER HOSE COVER, C 7. TST INNER HET/NOISE SHIELD 8. TST CCESS COVER, CONTROL PNEL 9. TST ELECTRICL CONNECTOR 0. TST ELECTRICL CONNECTOR. TST REOUND WSHER. TST GSKET 3. TST DOOR HOLDER LOCK WSHER (5/8") HHCS (5/8-NC X 4-/") GD HHCS (5/6-8NC X 3/4") 7. TS GR HNDLE, C 8. TS GR HNDLE, LOWER C LOCK WSHER (5/6") HHCS (/4-0NC X 3/4") HHCS (5/6-8NC X /") HEX NUT (/4-0NC) LOCK WSHER (/4") HHCS (5/6-8NC X ") LOCKNUT (5/8-NC) FRONT C SHIELD C /C SYSTEM COVER & PRESSURIZER C/HYD TNK C/HYD TNK C /C SYSTEM COVER NOT SHOWN: FOOTNOTES:. 6 FEET. INSTLL ROUND PERIMETER OF DOOR OPENING & ENG. COMPRTMENT CCESS OPENING (VIEW -). NOTE: PRTS DISPLYED FOR REFERENCE ONLY: 36. HRDENED FLT WSHER (5/8") F436 (4X) 37. HHCS (5/8-NC GR.8) (X) 38. TRIM SEL, USTIN HRDWRE #600-/8" (REFER TO FOOTNOTE ) 39. HRDENED FLT WSHER (5/6") F436 (50X) 40. HRDENED FLT WSHER (/4") F436 (46X) TESMEC REFER: ID0358

60 59

61 60 C IR CONDITIONER SSEMLY DIS SUC FILTER L= CPCITOR 5 FILTER 3 0 WRM-COLD/LOCK CONDENSOR 7 NOTE g6 9 6 NOTE CONDENSER DRIN TUES TUE TUE 3/8 3/8 7 COMPRESSOR DIS SUC g0 3/8 3/ NOTE: - To CUT IN N PIECES Lg = m - To CUT IN N PIECES Lg = 4,3 m 0 ID0837

62 6 C IR CONDITIONER SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS07300 FITTING. TS WRM-COLD/LOCK 3. TS CONDENSOR 4. TS COMPRESSOR 5. TS FILTER 6. TS TUE,FILTER/COND. 05X OR 90 OR 7. TS TUE,COMP/COND. 08X ROT 80 OR 8. TS36404 TUE,COMP/PSS 0X ROT 90 OR 9. TS36404 TUE,PSS/EVP 0X VL 90 OR 0. TS TUE,FILTER/PSS 06X OR 90 OR. TS TUE,PSS/EVP 06X VL 90 OR. TS TUE, HETING 8.6M 3. TS TUE R 0X000 3/8 JIC K3/8 JIC 4. TS TUE R 0X800 3/8 JIC K3/8 JIC 5. TS FITTING G06 6. TS36405 FITTING G0 7. TS TUE, CONDENSER DRIN M NOT SHOWN: TS MOTOR, FN TS EXPNSION VLVE TS FN TS SWITCH, VENTILTION TS SWITCH. /C TS IR VENT FOOTNOTES: NOTE: REF ID0837

63 6 /C SYSTEM INSTLLTION EGINS WITH S/N CMWJ ELECTRONIC WTER VLVE (REF) MIN FRME (REF) C WELDMENT (REF) 3 TOP VIEW /C COVER IS NOT SHOWN FOR CLRITY 0 ID0355

64 63 /C SYSTEM INSTLLTION EGINS WITH S/N CMWJ SECTION - SOME ITEMS RE NOT SHOWN FOR CLRITY C WELDMENT (REF) 4 SECTION SOME ITEMS RE NOT SHOWN FOR CLRITY QS 6.7 ENGINE (REF) TO E SSEMLY S SHOWN /C COMPRESSOR 7 INSTLLTION ENGINE SUPPORT FRME 0 (REF) ID0355

65 64 /C SYSTEM INSTLLTION EGINS WITH S/N CMWJ ROPS C STRUCTURE (REF) VIEW FROM FRONT TO RER C IS NOT SHOWN FOR CLRITY VIEW FROM INSIDE THE C SOME ITEMS RE NOT SHOWN FOR CLRITY 0 ID0355

66 65 /C SYSTEM INSTLLTION EGINS WITH S/N CMWJ80000 REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST CONDENSER SSEMLY. TS CONDENSER MOUNT, R/H 3. TS CONDENSER MOUNT, L/H 4. TST PRESSURIZER FILTER 5. TST MOUNTING NDS 6. TST INLET HOOD 7. TST PRESSURIZER MOTOR SM'Y. 8. TST DUL CGE FN 9. TST EVPORTOR 0. TST HETER. TS663-0 /C DRIP TRY. TST ELECTRONIC /C CONTROLLER 3. TST EXPNSION VLVE INLET FILTER 5. TST RUER GROMMET NUT (#0-4) 7. TS /C COMPRESSOR MOUNTING RKT. 8. TST COMPRESSOR SSEMLY HHCS (3/8-6 UNC X -/") FLT WSHER (3/8") HRDENED, F LOCKNUT (3/8-6 UNC) SFCHCS (3/8-6 UNC X -/4") HHCS (/4-0 UNC X 3/4") FLT WSHER (/4") LOCKNUT (/4-0 UNC) HHCS (/-3 UNC X ") FLT WSHER (/") HRDENED, F LOCK WSHER (/") 9. TST LOUVER 30. TST SWITCH, ON-OFF TST NOT SHOWN: FOOTNOTES: NOTE: PRTS DISPLYED FOR REF. ONLY: 3. THUM SCREW (#0-4 X /") (X) TESMEC REF: ID0355

67 66 SET INSTLLTION EGINS WITH S/N CMWJ C (REF) ID0359

68 67 SET INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST SET SSEMLY. TS SET PEDESTL HHCS (5/6-8NC X -3/4) LOCK WSHER (5/6") FLT WSHER (5/6") HHCS 3/8-6NC X -/4") FLT WSHER (3/8") LOCK WSHER (3/8") NOT SHOWN: FOOTNOTES: NOTE: REF ID0359

69 68 PRESSURIZER SSEMLY SECTION ID08333

70 69 PRESSURIZER SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS36403 IR FILTER. TS36404 PRESSURIZER 3. TS FILTER SUPPORT RCKET 4. TS COVER 5. TSTS THREDED PLTE 6. TS SUPPORT 7. TS THREDED PLTE 8. TS36404 RUER CONNECTION 9. TS ND CLMP OLT M0 X 5 UNI LOCK WSHER D. 0.5 UNI OLT M8 X UNI TS50008 LOCK WSHER D.8.4 UNI TS IR FILTER CRTRIDGE TS8003 TS5000 TS NOT SHOWN: FOOTNOTES: NOTE: REF ID08333

71 70 FUEL TNK SSEMLY 6 SEL LID WITH RED SILICONE HET RESISTNT cod litre 30 litre 7 00 litre Reserve 50 litre TNK V0LUME 466 litres ID08578

72 7 FUEL TNK SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS84569 FUEL TNK HHCS M8X0 UNI FLT WSHER D.8.4 UNI TS50008 LOCK WSHER D.8.4 UNI75 5. TST RETHER /4 GS 6. TS FILL CP 7. TS SIGHT PLUG HEX NUT M6X30 UNI TS LOCK WSHER D.7 UNI75 0. TS09005 RESERVE INDICTOR. TS04 3 RCC. TN 4 / X /4 R. TS30900 GSKET 3. TS34000 OLT FORT /4 GS 4. TS WSHER ONDED /4 GS 5. TS CONNECTOR /4 GS 6. TS WSHER 3/4 7. TS0000 CP " GS 8. TS WSHER RME 9. TS00034 CP 3/4" GS TS TS TS M NOT SHOWN: TS ND TUE 0-7 TS FLEX TUE, DIESEL RETURN TS00034 FLEX TUE, DIESEL SUPPLY TS FLEX TUE, DIESEL SUPPLY 4.M 3.M 3.8M FOOTNOTES: NOTE: REF ID08578

73 7 FUEL TNK INSTLLTION EGINS WITH S/N CMWJ HYDRULIC TNK (REF) MIN FRME (REF) 6 5 MIN FRME (REF) FULL TNK 4 EMPTY TNK NOTES:. TO SEL LID PROPERLY HET RESISTNT RED SILICONE TO E USED.. FUEL TNK CPCITY: PPROX. 3 GL. 0 ID03545

74 73 FUEL TNK INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS FUEL TNK WELDMENT LOCKWSHER (#0-3) 3. TST RUER EDGE TRIM 6.6" 4. TST FUEL LEVEL SENDER, 40 OHM 5. TST IR RETHER (/4-NPT) 6. TST FILLER CP, UCC HHCS (5/8- UNC X -3/4") GR FLT WSHER (5/8") HRDENED F LOCK WSHER (5/8") HHCS (5/8- UNC X -/4") GR8 NOT SHOWN: FOOTNOTES: NOTE: PRTS SHOWN FOR REFER. ONLY:. HHCS (5/6-8 UNC X -/4") (X). SCREW, MUSHROOM HED (#0-3 NF X /") (5X) 3. RSS WSHER (5/6") (X) TESMEC REF: ID03545

75 74 OIL TNK SSEMLY SEL LID WITH RED SILICONE HET RESISTNT cod MX 93 litre 0 MIN 50 litre " " /4 " " 9 0 TNK VOLUME 330 litre 03 ID0833

76 75 OIL TNK SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8876 OIL TNK HHCS M8X0 UNI FLT WSHER D.8.4 UNI TS LOCK WSHER D.8.4 UNI TST RETHER /4 6. TS FILL CP 7. TS LEVEL INDICTOR HEX NUT M6X30 UNI TS LOCK WSHER D.7 UNI TS SENSOR, TEMPERTURE. TS FILTER HHCS M8X6 UNI TS SUPPORT 4. TS8877 SUPPORT 5. TS VLVE " 6. TS09074 SENSOR, OIL LEVEL 7. TS VLVE " 8. TS VLVE -/4" 9. TS FILTER 0. TS FILTER TS TS TS TS NOT SHOWN: FOOTNOTES: NOTE: REF ID0833

77 76 HYDRULIC TNK SSEMLY EGINS WITH S/N CMWJ DOULE FILTER (RETURN) SINGLE FILTER (RETURN) FUEL TNK (REF) MIN FRME (REF) MNIFOLD (RETURN) NK VLVE (RETURN) FLUID LEVEL SENSOR EQUIPMENT PUMP (RETURN) FLUID TEMP SENSOR 4 3 DIGGING PUMP (SUCTION) R/H CRWLER (SUCTION) L/H CRWLER (SUCTION) 56 MIN FRME (REF) 3 4 EQUIPMENT PUMP (SUCTION) NOTES:. TO SEL LID PROPERLY HET RESISTNT RED SILICONE TO E USED.. HYDRULIC TNK CPCITY: PPROX. 87 GL. 0 ID03546

78 77 HYDRULIC TNK SSEMLY EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS HYD. TNK WELDMENT HHCS (5/6-8 UNC X ") 3. TST TEMP. SENDER DPTER 4. TST TEMP. SENDING UNIT 5. TST IR RETHER (3/4-NPT) 6. TST FILLER CP, UCC 7. TST COLUMN LEVEL INDICTOR, ELES HHCS (5/8- UNC X -3/4") GR FLT WSHER (5/8")HRDENED F LOCK WSHER (5/8") HHCS (5/8- UNC X -/4") GR8. TST LL VLVE (-NPT) CLOSE NIPPLE (-NPT) 4. TST SUCTION STRINER 5. TST LL VLVE (-NPT) CLOSE NIPPLE (-NPT) 7. TST LL VLVE (-/4-NPT) CLOSE NIPPLE (-/4-NPT) 9. TST FLUID LEVEL SENSOR NOT SHOWN: FOOTNOTES: NOTE: PRTS SHOWN FOR REFER. ONLY: 0. RSS WSHER (5/6") TESMEC REF: ID03546

79 78 NOTES: ID034963

80 79 POWER TRIN ID035064

81 80 GEROX OIL LEVEL SSEMLY VIEW X X ID08334

82 8 GEROX OIL LEVEL SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS88897 SIN, OIL LEVEL. TS CP, OIL LEVEL 3. TS30003 LEVEL INDICTOR 4. TS COPPER WSHER, / GS 5. TS COPPER WSHER, 3/4 GS 6. TS00034 PLUG 3/4 GS 7. TS NIPPLE 3/4 GS - 3/4 JIC 8. TS0580 NIPPLE / GS - 3/4 JIC 9. TS0500 FITTING "T" / GS CIL 0. TS05700 NIPPLE / GS. TS ELOW 90 M/F / JIC. TS05800 NIPPLE / GS - / JIC 3. TS DPTER / GS M/F 4. TS TUE R 9X950 3/4 JIC K3/4 JIC 5. TS TUE R 3X800 / JIC K/ JIC 6. TS TUE R 9X550 3/4 JIC 3/4 JIC NOT SHOWN: FOOTNOTES: NOTE: REF: ID08334

83 8 NOTES: ID034963

84 83 DIGGING COMPONENTS ID0350

85 84 HEDSHFT SSEMLY SECTION VIEW DETIL VIEW LURICTION LINES mm ENDPLY min ID08830

86 85 HEDSHFT SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. 885TS4 HEDSHFT. TST FLNGE ERING HHCS M6X UNI FLT WSHER D.6.4 UNI TS5006 SPLIT RETINER 6. TS8848 PIVOT ERING 7. TS8847 PIVOT ERING 8. TS WER RING 9. TS END CP 0. TS8849 COVER HHCS M6X50 UNI TS HHCS M8X60 UNI HHCS M0X40 UNI TS SFETY WIRE 5. TS HHCS M X 50 UNI TS HEX WSHER 7. TS SHIM 8. TS885 NUT, LOCKING, MODIFIED 9. TS TUE R 6X500 O/ K/ SHCS M6X5 UNI TS TUE R 6X700 O/ K/4. TS TUE R 6X00 O/4 K/4 3. TS LOCK WSHER D.7 UNI TS500 3 LOCK WSHER D. UNI TS50006 LOCK WSHER D.6.4 UNI TS LOCK WSHER D.9 UNI TS TUE R 6X300 O/4 K/4 8. TS GRESE PNEL 9. TS FLT WSHER D.54 UNI TS ECCENTRIC USHING 3. TS54000 COTTER PIN D.0X00 UNI TS GRESE FITTING /4 GS 33. TS WSHER, COPPER D. 34. TS GRESE FITTING M0X UNI TS OLT, PIERCED M X.5 TS TS40060 TS46050 TS mm TS NOT SHOWN: TS FHSS M8 X 5 UNI 593 FOOTNOTES: NOTE: PRTS DISPLYED FOR REFERENCE ONLY: 36. INNER SHROUD ERING 37. PILOT PLTE 38. T, LOCKING 39. OUTSIDE SHROUD 40. INSIDE SHROUD 4. FLYWHEEL GEROX SRF4 4. TORQUE POST TESMEC REF: ID08830

87 86 HEDSHFT SSEMLY-SINGLE CHIN EGINS WITH S/N CMWJ MINFRME (REF) /4 TYP MIN FRME (REF) C C 0 ID03538

88 87 HEDSHFT SSEMLY-SINGLE CHIN EGINS WITH S/N CMWJ SEE VIEW 7 D SEE VIEW E D SECTION MIN FRME (REF) VIEW SECTION C-C VIEW D-D VIEW E ID

89 88 HEDSHFT SSEMLY-SINGLE CHIN EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS INNER SHROUD WELDMENT,. TS HEDSHFT, MCHINING 3. TST SPROCKET, 4.5P, 3 TOOTH 4. TS PIVOT RG & RG SUPPORT 5. TS PIVOT ERING 6. TS SPLIT RETINER 7. TST SRF-4 FLYWHEEL EROX 8. TST MOTOR, 07CC, REXROTH HHCS (M6-55mm) GR TS HEX WSHER HHCS (5/8- UNC X ") GR LOCK WSHER (5/8") 3. TS NUT, MOD., LOCKING 6 4. TS LOCKING T, N HHCS (/4-0 UNC X ") GR LOCK WSHER (/4") 7. TS LUE PLTE, PIVOT ERING LOCK WSHER (M0) LOCKNUT (-8 UNC) HHCS (M mm) GR0.9. TS ECCENTRIC USHING ROLL PIN (/" X 4") 3. TST GRESE FITTING (/8NPT) LOCK WSHER (3/4") 5. TS TORQUE POST, 6. TST PILOTED FLG ERING, L 7. TS END CP, HEDSHFT 8. TS END CP FOR HEDSHFT NOT SHOWN: TST TEMP SENDER, F FOOTNOTES: NOTE: PRTS DISPLYED FOR REF. ONLY: 9. HHCS (7/8-9 UNC X 5-/") GR8 (4X) 30. FLT WSHER (HRDENED) F436 (4X) 3. FLT WHSER (") (X) 3. HHCS (3/4-0 UNC X -/") GR8 (4X) 33. SFETY WIRE, SSX 0" (X) 34. LOCK WSHER (M6) (X) 35. HHCS (-8 UNC X 5-/") GR8 (X) TESMEC REF: ID03538

90 89

91 90 TILWHEEL SSEMLY 3 4 (SEE NOTE) 6 5 SECTION "-" POSITION HU S SHOWN TO DRIN OIL NOTE: ) TORQUE TO 695FT-L/957Nm LURICTED 03 ID08575

92 9 TILWHEEL SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8858 OUTER RING. TS888 CP, ERING HOUSING 3. TS HHCS M4 X 70 UNI TS LOCK WSHER D.5 UNI TS CP, ERING HHCS M4 X 90 UNI TS NOT SHOWN: FOOTNOTES: NOTE: REF ID08575

93 9 TILWHEEL, HU SSEMLY 3 SECTION ID08576

94 93 TILWHEEL, HU SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS ERING HOUSING. TS8084 CP, ERING HOUSING 3. TS8860 HU, TIL WHEEL 4. TST ERING 5. TST SEL 6. TST SNP RING 7. TST O-RING 8. TS PLUG /-NPT 9. TS OLT S.T.E.I. M8X UNI NOT SHOWN: FOOTNOTES: NOTE: REF ID08576

95 94 TILWHEEL SSEMLY, OLT-ON RIM, SINGLE CHIN EGINS WITH S/N CMWJ SEE TORQUE NOTES SEE TORQUE NOTES SECTION - 0 ID03537

96 95 TILWHEEL SSEMLY, OLT-ON RIM, SINGLE CHIN EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS TILWHEEL RIM, OLT-ON. TS HU SSEMLY HHCS (-8 UNC X 3-/") GD LOCK WSHER (") 5. TS TILWHEEL MOUNTING LK TORQUE TO 695 ft.-lbs., LUED NOT SHOWN: FOOTNOTES: PRTS DISPLYED FOR REFERENCE ONLY: 6. HHCS (-8 UNC X -3/4") GD 8 (8X) TORQUE TO 695 ft.-lbs., LUED NOTE: REF ID03537

97 96 INSIDE SHROUD 7 (+) X OPPOSITE SIDE DETIL VIEW "X" ID0858

98 97 INSIDE SHROUD REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8933 INSIDE SHROUD. TS8877 SLIDE RS 3. TS HHCS M4X90 UNI HHCS M4X90 UNI TS CLMP WSHER 6. TS50004 FLT WSHER D.5 UNI TS83570 PIN ø50 X TS FLT WSHER D.54 UNI TS COTTER PIN 0. TS8935 PIN ø50 X 88. TS893 4 USHING. TS8354 CYLINDER 3. TS8354 CYLINDER 4. TS HHCS M30X00 UNI TS OOM SPCER TS NOT SHOWN: TS837 GURD, RUER TS8373 CLMP PLTE HHCS M0 X 30 UNI FLT WSHER D.0.5 UNI 659 NOT SHOWN NOT SHOWN NOT SHOWN-TS NOT SHOWN-TS50000 FOOTNOTES: NOTE: REF ID0858

99 98 CROSS CONVEYOR INSTLLTION SYMMETRICL SYMMETRICL MINFRME (REF) ID08577

100 99 CROSS CONVEYOR INSTLLTION REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS84084 CONVEYOR SSEMLY. TS84085 CONVEYOR SHIFT SSEMLY 3. TS8996 ROCK GURD, RER 4. TS FHSCS M6 X 55 UNI HEX NUT M6 UNI TS FLT WSHER D.7 UNI TS LOCK WSHER D.7 UNI 75 TS TS99T3 CONVEYOR GURD 9. TS899 CONVEYOR GURD HHCS M0 X 50 UNI TS FLT WSHER D. UNI 659. TS500 8 LOCK WSHER D. UNI TS8999 CLMP R 4. TS8998 RUER PROTECTION WINDOW 5. TS RUER GURD HHCS M0 X 75 UNI TS TS8994 CONVEYOR GURD 8. TS8995 CONVEYOR GURD 9. TS8997 ROCK GURD, FRONT HHCS M6 X 50 UNI TS TS GRESE FITTING /8" NPT NOT SHOWN: TS8399 GR. INSTLL., CONVEYOR CROSSSECTION FOOTNOTES: NOTE: REF ID08577

101 00 SCOOP SSEMLY 870 (REF) MINFRME (REF) (REF) ID08580

102 0 SCOOP SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8948 SCOOP PLTE. TS8945 CLMP PLTE 3. TS8946 CLMP PLTE 4. TS8947 RUER GURD HHCS M0 X 50 UNI TS500 4 FLT WSHER D. UNI LOCK WSHER D. UNI 659 TS TS5000 NOT SHOWN: FOOTNOTES: NOTE: REF ID08580

103 0 SCOOP PLTE INSTLLTION EGINS WITH S/N CMWJ MIN FRME (REF) VIEW - (SOME ITEMS NOT SHOWN FOR CLRITY) SECTION - (SOME ITEMS NOT SHOWN FOR CLRITY) UNDERCRRIGE (REF) MIN FRME WELDMENT (REF) UNDERCRRIGE WELDMENT (REF) TRCK ND PD SSY (REF) GROUND LINE 0 ID03539

104 03 SCOOP PLTE INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS DIRT/ROCK SHIELD, SCOOP. TS78-00 SCOOP SIDE PLTE 3. TS TS PIVOT RG & RG SUPPORT HHCS (3/4-0 UNC X " LOCK WSHER (3/4") HHCS (3/4-0 UNC X -3/4") NOT SHOWN: FOOTNOTES: NOTE: PRTS DISPLYED FOR REFERENCE ONLY: 8. FLT WSHER (3/4") HRDENED, F436 (5X) 9. HHCS (3/4-0 UNC X ") (8X) TESMEC REFER: ID03539

105 04 CROSSOVER SSEMLY VIEW W SECTION - VIEW "W" 03 ID0858

106 05 CROSSOVER SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS84086 CONVEYOR FRME. TS83039 PULLEY 3. TS84304 SUPPORT NGLE 4. TS MOTOR 5. TS8573 MOTOR SUPPORT 6. TS8567 ERING SUPPORT 7. TS84087 CONVEYOR ELT 8. TS84088 FLSHING 9. TS84305 SIDE PLTE HHCS MX35 UNI FLT WSHER ø UNI HEX NUT M UNI TS FHSCS M0X45 UNI HEX LOCK NUT M 5. TST ERING HHCS MX50 UNI HEX NUT M UNI LOCK WSHER ø UNI TS GRESE FITTING M0X UNI FLT WSHER ø0 UNI HEX LOCK NUT M HHCS M8X6 UNI TS84089 CLMP PLTE 4. TS FHSCS M8X30 UNI TS LOCK WSHER ø8.4 UNI TS HHCS M6X5 UNI TS50006 LOCK WSHER D. 6,4 UNI TS85078 MOUNT TS40035 TS5000 TS6005 TS TS40050 TS600 TS500 TS50000 TS TS NOT SHOWN: FOOTNOTES: NOTE: REF ID0858

107 06 CONVEYOR SHIFT SSEMLY ID08583

108 07 CONVEYOR SHIFT SSEMLY SEEN FROM OPPOSITE SIDE ID08583

109 08 CONVEYOR SHIFT SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS CONVEYOR SSEMLY. TS834 CLEVIS 3. TS835 PIVOT RM 4. TS836 ERING LOCK 5. TS837 END CP 6. TS83540 CYLINDER 7. TS839 PIVOT MOUNT 8. TS GRESE FITTING- M8X YI TS830 PIN 0. TS COTTER PIN-4X40 UNI FLT WSHER-D. UNI 659 TS HHCS M0X75 UNI TS TS838 USHING 4. TS83 PIN 5. TS839 USHING 6. TS8330 USHING HHCS M5X0 UNI TS LOCKWSHER D.5.3 UNI 75 TS TS HHCS M0X35 UNI TS500 8 LOCKWSHER D. UNI 75. TS83 PIN. TS COTTER PIN 5X60 UNI TS FLT WSHER D.3 UNI HHCS M0X90 UNI HEX LOCKNUT M0 6. TS SET SCREW M5X UNI TS GRESE FITTING /4" GS TS TS NOT SHOWN: FOOTNOTES: NOTE: REF ID08583

110 09

111 0 CONVEYOR SHIFT SSEMLY ID08583

112 CONVEYOR SHIFT SSEMLY SEEN FROM OPPOSITE SIDE ID08583

113 CONVEYOR SHIFT SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS CONVEYOR SSEMLY. TS834 CLEVIS 3. TS835 PIVOT RM 4. TS836 ERING LOCK 5. TS837 END CP 6. TS83540 CYLINDER 7. TS839 PIVOT MOUNT 8. TS GRESE FITTING- M8X YI TS830 PIN 0. TS COTTER PIN-4X40 UNI FLT WSHER-D. UNI 659 TS HHCS M0X75 UNI TS TS838 USHING 4. TS83 PIN 5. TS839 USHING 6. TS8330 USHING HHCS M5X0 UNI TS LOCKWSHER D.5.3 UNI 75 TS TS HHCS M0X35 UNI TS500 8 LOCKWSHER D. UNI 75. TS83 PIN. TS COTTER PIN 5X60 UNI TS FLT WSHER D.3 UNI HHCS M0X90 UNI HEX LOCKNUT M0 6. TS SET SCREW M5X UNI TS GRESE FITTING /4" GS TS TS NOT SHOWN: FOOTNOTES: NOTE: REF ID08583

114 3

115 No. No. 4 CROSS CONVEYOR SSEMLY EGINS WITH S/N CMWJ HYDRULIC MOTOR HYD RULIC MOTOR (TYP) SEE NOTE VIEW 8 SEE NOTE VIEW NOTES:. ITEM #4 TO E SSEMLY Y TESMEC, USING DIMENSION SHOWN. FTER INSTLLTION WELD IT FROM THE CK SIDE & GRIND SMOOTH. 0 ID03549

116 5 CROSS CONVEYOR SSEMLY EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS CROSS CONVEYOR FRME WELDMENT. TS DRIVE ROLLER SSEMLY 3. TS FLSHING RETINER, FRONT 4. TS FLSHING RETINER, RER 5. TST DRIVE MOTOR, SUER-DNFOSS 6. TS MOTOR MOUNT PLTE 7. TS ERING MOUNT PLTE 8. TST CONVEYOR ELT, ENDLESS 9. TS FLSHING, CROSS CONVEYOR, 0. TS ELT SLIDE, CROSS CONVEYOR HHCS (5/6-8 UNC X ") JMNUT (7/8-9 UNC) NUT (/-3 UNC) HHCS (/-3 UNC X ") FLT WSHER (/") HRDENED F LOCKNUT (/-3 UNC) LOCK WSHER (/") FLT WSHER (3/8") HRDENED F HHCS (3/8-6 UNC X -/4") 0. TST FLG ERING,-OLT, DODGE SC -/4" LOCKNUT (3/8-6 UNC) HHCS (/-3 UNC X -/") FLT WSHER (5/6") NOT SHOWN: FOOTNOTES: NOTE: PRTS DISPLYED FOR REF. ONLY: 4. LL THRED (/-3 UNC X -3/4") (4X) TESMEC REF: ID03549

117 6 CROSS CONVEYOR INSTLLTION EGINS WITH S/N CMWJ OPPOSITE MIN FRME (REF) UNDERCRRIGE (REF) 0 ID03547

118 7 CROSS CONVEYOR INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS CROSS CONVEYOR SSEMLY. TS CONVEYOR SHIFT SSEMLY 3. TS CONVEYOR GURD/HOLD DOWN,LH 4. TS SCOOP PLTE, TOP EDGE, OLT-ON 5. TS CONVEYOR GURD/HOLD DOWN, RH 6. TS FRONT ROCK GURD 7. TS RETINER, DUST SHIELD, CONV. WINDOW 8. TS600-0 DUST SHIELD, CONVEYOR WINDOW HHCS (3/4-0 UNC X -/4") FLT WSHER (3/4") HRDENED F LOCK WSHER (3/4") LOCK WSHER (5/8") HHCS (5/8- UNC X -/") HHCS (5/8- UNC X -3/4") FLT WSHER (5/8") HRDENED F TS ROCK DEFLECTOR, UNDERCRRIGE, RH 7. TS ROCK DEFLECTOR, UNDERCRRIGE, LH NOT SHOWN: FOOTNOTES: NOTE: 8. SFCHCS (5/8- UNC X 3") (5X) 9. SFCHCS (5/8- UNC X -3/4") (5X) TESMEC REF: ID03547

119 8 TRUCK CONVEYOR INSTLLTION EGINS WITH S/N CMWJ ID03550

120 9 TRUCK CONVEYOR INSTLLTION EGINS WITH S/N CMWJ CROSS CONVEYOR (REF) VIEW - SOME ITEMS OMITTED FOR CLRITY /8 TO E SSEMLY Y TESMEC VIEW - TRUCK CONVEYOR IS NOT SHOWN FOR CLRITY 0 ID03550

121 0 TRUCK CONVEYOR INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS TRUCK CONVEYOR SSEMLY. TS FRT SUPPORT, TRUCK CONVEYOR 3. TS RER SUPPORT, TRUCK CONVEYOR 4. TS REMOVLE STOP PLTE, FRT SUPPORT 5. TS MOUNT PLTE, FRT SUPPORT 6. TS PIN, RER SUPPORT, TRUCK CONVEYOR LOCK WSHER (5/6") FLT WSHER (3/4") HRDENED, F LOCKNUT (3/4-0 UNC) HHCS (5/8- UNC X -/4") FLT WSHER (5/8") HRDENED, F LOCK WSHER (5/8") HHCS (3/8-6 UNC X -/4") FLT WSHER (3/8") LOCKNUT (3/8-6 UNC) HHCS (3/400 UNC X -/4") LOCK WSHER (3/4") HHCS (5/6-8 UNC X ") FLT WSHER (5/6") NOT SHOWN: FOOTNOTES: NOTE: PRTS DISPLYED FOR REF. ONLY: 0. LL THRED (3/4-0 UNC X 4-/") (5X) TESMEC REF: ID03550

122

123 STILIZER SSEMLY scavo 4" scavo 8" scavo 0" scavo 4" 530 x 5mm DISTNCE FROM CYL./ST. TO MOUNT x OPPOSITE SIDE " MOUNTING ER MOUNTING ER X X X X SECTION" scavo 0" scavo 8" ID0835

124 3 STILIZER SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS8794 SUPPORT DX. TS8794 SUPPORT SX 3. TS87939 STILIZER DX 4. TS87940 STILIZER SX 5. TS87944 DRG PLTE 6. TS GRESE FITTING M0X 7. TS8898 PIN, CYLINDER ø TS83844 PIN, CYLINDER ø TS83570 PIN ø50 0. TS893 4 USHING. TS FLT WSHER D.5 UNI FLT WSHER D " TS87987 GURD DX 4. TS87988 GURD SX 5. TS838 - MOUNT 6. TS MOUNT, CYLINDER HHCS M6 X Z 8. TS507 4 LOCK WSHER D7 UNI 75Z 9. TS FLT WSHER D 6/48 0. TS COTTER PIN 0X80 UNI 336. TS COTTER PIN 4X60 UNI 336. TS HHCS M6X Z 3. TS873 CYLINDER DX 4. TS8730 CYLINDER SX 5. TS FLT WSHER D7X30 UNI 659Z TSU50005 TS NOT SHOWN: FOOTNOTES: NOTE: REF ID0835

125 4 STILIZER INSTLLTION EGINS WITH S/N CMWJ MIN FRME (REF) VIEW - SOME ITEMS RE NOT SHOWN FOR CLRITY INNER SHROUD (REF) VIEW - SOME ITEMS RE NOT SHOWN FOR CLRITY INNER SHROUD (REF) OPPOSITE 4 5 MIN FRME (REF) OPPOSITE UNDERCRRIGE (REF) 0 ID03536

126 5 STILIZER INSTLLTION EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS STILIZER/DRG WELDMENT,R/H. TS STILIZER/DRG WELDMENT,L/H 3. TS DRG PLTE, STILIZER 4. TST CYL, STILIZER,R/H 5. TST CYL, STILIZER,L/H 6. TS93-00 STILIZER PIN HHCS (3/8-6 UNC X 4-3/4") GD FLT WSHER (3/8") LOCKNUT (3/8-6 UNC) 0. TST PIN, "ø X 3-3/4") FLT WSHER ("). TST PIN, "ø X 6-3/8") LOCKNUT (5/8- UNC) LOCK WSHER (5/8") HHCS (5/8- UNC X -/") GD 8 NOT SHOWN: TST COMINTION VLVE FOOTNOTES: NOTE: PRTS DISPLYED FOR REFERENCE ONLY: 6. FLT WSHER (5/8") HRDENED, F436 (X) 7. HHCS (5/8- UNC X -/4") (4X) 8. COTTER PIN (/" X 4") (X) 9. COTTER PIN (3/6" X -/") (8X) 0. FLT WSHER (") HRDENED, F436 (X). FLT WSHER (") HRDENED, F436 (4X) TESMEC REF. NO ID03536

127 6 CRUMSHOE SSEMLY REFR TO CUTTING WIDTH CHRT SECTION "-" CUT WIDTH " 4" 6" 8" 4" PRT No. "" TS TS TS TS TS ID08574

128 7 CRUMSHOE SSEMLY REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS83705 CRUMSHOE SPR. TS8553 CRUMSHOE MOUNTING EM 3. TS8554 CRUMSHOE 4. TSU HEX NUT -4NF 5. TS8305 PIN D.50 X 94mm LG. 6. TS83056 PIN D.50 X 66mm LG. 7. TS83054 PIN D.40 X 34mm LG. 8. TS83055 PIN D.40 X 3mm LG. 9. TS83057 PIN D.40 X 80mm LG. 0. TS83053 RETINER. TS833 USHING. TS FLT WSHER D.54 UNI TS COTTER PIN D.0 X 00mm LG. 4. TS FLT WSHER D.4 UNI HHCS M8 X 30 UNI TS5008 LOCKWSHER D.8.4 UNI75 7. TS CLMP WSHER 8. TS4360 HHCS M36 X 0 UNI TSU60536 HEX LOCK NUT M HHCS M0 X 40 UNI TS TS FLT WSHER D.0.5 UNI659 TS TS HEX LOCK NUT M0 3. TS83608 CYLINDER 4. TS INSIDE SHROUD 5. TS FITTING M0 X UNI TST ROLLER 7. TSU WSHER, FLT D." R80 NOT SHOWN: WING PLTE REFER TO FOOTNOTE FOOTNOTES:. FOR WING PLTE CUTTING WIDTH REFER TO CHRT ON GRPHICS PGE. NOTE: REF ID08574

129 8 CRUMSHOE SSEMLY, 4'-5' & 6' OOM EGINS WITH S/N CMWJ INNER SHROUD (REF) 3 FOOTNOTE SECTION - 5 NOTES:. REK LL SHRP EDGES & CORNERS.. ITEM #3 IS TO E POSITIONED PROPERLY ON ITEM # EFORE DDING PIN ITEM #9 3. WING PLTE IS " LESS THEN CUT WIDTH. CUT WIDTH " 4" 6" 8" 4" "" ID03540

130 9 CRUMSHOE SSEMLY, 4'-5' & 6' OOM EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS75-00 CRUMSHOE SPR WELDMENT. TS MOUNTING EM WELMENT 3. TS CRUMSHOE WELDMENT 4. TST PIN,ø" X -3/8" 5. TST CRUMSHOE HYD. CYL. 6. TST PIN,ø" X 0-3/8") 7. TST SPRING USH (40mm X "OD X ") 8. TS95-00 PIN,ø40mm X 6-/4" 9. TS94-00 CRUMSHOE STOP PIN 0. TS95-00 PIN,ø40mm X 9-/4". TST CMROLL ERING. TST SPRING USH ("ID X -/4"X ") 3. TS CLMP WSHER 4. TST FLT WSHER(.00"ID X.735"OD) SEE FOOTNOTE SEE FOOTNOTE SEE FOOTNOTE NOT SHOWN: FOOTNOTES:. REFER TO CUTTING WIDTH CHRT ON GRPHICS PGE FOR WING PLTE SELECTION. NOTE: PRTS SHOWN FOR REFER ONLY: 5. LOCKWSHER (8X) 6. HEX NUT (-4NF) (8X) 7. FLT WSHER (", HRDENED) F436 (4X) 8. LOCKNUT (/-6 UNC) GR8 (0X) 9. COTTER PIN (/"OD X 4") (4X) 0. COTTER PIN (3/8"OD X 4") (X). FLT WSHER (-/", HRDENED) F436 (4X). HHCS (-/-6 UNC X 4-/") GR8 (X) 3. FLT WSHER (-/") (X) 4. LOCKNUT (-/-6 UNC) (X) 5. COTTER PIN (3/8"OD X 3") (4x) 6. HHCS (/-6 UNC X ") GR 8 (0X) 7. FLT WSHER (/", HRDENED) F436 (0X) TESMEC REFERENCE: ID03540

131 30 CRUMSHOE SSEMLY, 8' OOM EGINS WITH S/N CMWJ FOOTNOTE INNER SHROUD (REF) VIEW - SECTION - NOTES:. REK LL SHRP EDGES & CORNERS.. ITEM #3 IS TO E POSITIONED PROPERLY ON ITEM # EFORE DDING PIN ITEM #9 3. WING PLTE IS " LESS THEN CUT WIDTH. CUT WIDTH " 4" 6" 8" "" ID0354

132 3 CRUMSHOE SSEMLY, 8' OOM EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS75-00 CRUMSHOE SPR WELDMENT. TS MOUNTING EM WELMENT 3. TS CRUMSHOE WELDMENT 4. TS75-00 SPR EXTENSION SPRING 5. TST CRUMSHOE HYD. CYL. 6. TST PIN,ø" X 0-3/8") LOCKNUT (3/8-6 UNC) GR8 8. TS95-00 PIN,ø40mm X 6-/4" 9. TS94-00 CRUMSHOE STOP PIN 0. TS95-00 PIN,ø40mm X 9-/4". TST CMROLL ERING LOCK WSHER (") FLT WSHER (3/8",HRDENED F TST FLT WSHER(.00"ID X.735"OD) 5. TS CLMP WSHER 6. TST SPRING USH ("ID X -/4"OD X " 7. TST SPRING USH (40mm ID X "OD X " 8. TST PIN,ø" X -3/8" HHCS (3/8-6 UNC X -3/4") GR 8 SEE FOOTNOTE SEE FOOTNOTE SEE FOOTNOTE NOT SHOWN: FOOTNOTES:. REFER TO CUTTING WIDTH CHRT ON GRPHICS PGE FOR WING PLTE SELECTION. NOTE: PRTS SHOWN FOR REFER ONLY: 0. COTTER PIN (3/8"OD X 4") (X). FLT WSHER (-/", HRDENED) F436 (4X). HHCS (-/-6 UNC X 4-/") GR8 (X) 3. FLT WSHER (-/") (X) 4. LOCKNUT (-/-6 UNC) (X) 5. COTTER PIN (3/8"OD X 3") (4x) 6. FLT WSHER (", HRDENED) F436 (4X) 7. HEX NUT (-4NF) (8X) 8. HEX NUT (-4-/ UNC (X) 9. LOCK WSHER (") (X) 30. HHCS (-4-/ UNC X ") (X) 3. COTTER PIN (/"OD X 4") (4X) TESMEC REFERENCE: ID0354

133 3 NOTES: ID034963

134 33 HYDRULICS ID03507

135 P SME S S DIGGING PUMP SME S S DIGGING PUMP HYDRULIC SCHEMTIC 3/8" GS,5 R "/ GS 3/ 4" " 4 3/ 8" 3/ 8" 3/ 8" 3 V V V V V V 5/8OR P /OR T T3 3/4OR T 3/4OR PX 3/8OR CONVEYOR SHIFT CYLINDER 3/8"GS 3/ 8"GS 50bar 50bar 3/ 8"GS V 3/ 8"GS PS TP 3/8" GS 5/8OR 5/8OR 3/8OR 0 L/min "/GS STILIZER CYLINDERS CRUMSHOE CYLINDER OOM TILT CYLINDERS PORTE USILIRIE TO SECOND VLVE LS LS DR EQUIPMENT PUMP CONVEYOR DRIVE MOTOR 3/8OR LSP / 8"GS /8"GS 00 bar C 3/ 4" bar C V 3/8"GS 3/8"GS 3/ 8"GS 3/8"GS 3/ 8"GS 3/8"GS 3/8"GS " " " 5/8OR 5/8OR 5/8OR 5/8OR 5/8OR 5/8OR P 5 )( bar C C bar bar C C bar V bar V C V bar C C C V 40 L/min 5 L/min 5 L/min C bar bar C 50 3/8"GS 3/ 8"GS 3/8"GS 5/8OR 5/8OR 5/8OR 5/8OR 40 L/min 3/4OR 65 L/min PL LS 3/4OR /4OR R )( 80 R )( )( "/ OR /4OR / 4OR "/4 " 4 3/ 8" 3/ 8" T<60 C T>60 C pres. amm essa: 0.8 bar (0. 5 a freddo) pres. am messa: 0.8 bar (0. 5 a freddo) pres. am messa: 0.8 bar (0. 5 a freddo) 4 bar m ax. contropress. 4 bar m ax. contropress. M8x.5 M8x.5 "/4GS "/ 4GS G Ps S X 0VG8 EPDM/0L T T R U 6VE55 EP/63W G T G T U S X 0VG8 EPDM/0L "OR 65cc/rev max contropress. 7 bar 3/8" 35 R / 4" GS 6VE55 EP /6 3W MOTOR CHIN M8x,5 M8x,5 6 bar max. cont ropress. PORT NTERIORE SE " 07 MH MOT. CRWLER RIGHT PORT PORT INFERIORE SE 3/4" 55 SE 3/4" SUPERIORE PORT SUPERIORE SE 3/ 4" 55 SE 3/4" MOT. CRWLER LEFT PORT INFERIORE 3/8" 3/8" cc/rev cc/rev PORT POSTERIORE G Ps " SE " G T 3 cc/rev Fe Fa P s T Fs 8 L/m in 6 bar M 3.5 L/m in S X 6 bar M 3.5 L/min,7 R,7 R,7 R 3/4" 3/4" Ma M b Mb M a M b M a X3 SE 3/4" Mx,5 Mx,5 SE 3/4" SE 3/ 4" Mx,5 Mx, 5 SE 3/4" SE " Mx, 5 Mx, 5 SE " M8x,5 8 cc/rev M8x, 5 8 cc/rev Mx, 5 5 cc/rev M4x " M33x M33x Fe Fe Mx,5 Mx, 5 M6x, 5 M8x, 5 Fa M8x, M4x, 5 bar M8x,5 300 M4x, 5 bar 340 bar 4 bar )( )( )( M8X bar bar Y X Y 34 bar 34 bar 364 bar 364 bar Y 34 bar 34 bar X X 4 T T R b 4VG90 EPDMT/3L X T T R T GS GS )( )( )( )( 36 )( )( Y M6x.5 Y Y 90cc/rev M6x.5 M6x.5 max contropress. 4 bar (6 a freddo) 8cc/rev Mx. 5 Mx.5 8cc/rev Mx. 5 Mx.5 Mx. 5 max contropress. Mx.5 max contropress. 4 bar (6 a freddo) 4 bar (6 a f reddo) 4 4 PUMP CRWLER PUMP CRWLER PUMP LEFT RIGHT CHIN (INFERIORE) (SUPERIORE) 4 30 "/ GS 3/4"GS /"GS 3/ 4"GS "GS R 3/ 4"GS 3/4"GS PORT NTERIORE "/ GS GS GS GS 7 8 "/ PORT POSTERIORE,5 R -/4" -/ 4" 0.35 bar ID

136 35 HYDRULIC SCHEMTIC REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS PUMP, CRWLER WITH HD CONTROL. TS MOTOR CRWLER 3.TST PUMP, PRESSURE/FLOW COMPENSTED 4. TS PUMP, DIG CHIN, WITH HD CONT. 5. TS MOTOR, DIGGIN CHIN 6. TS VLVE, MULTI-SEC., SOL. CONTROL 7. TS MOTOR, CONVEYOR 8. TS CYLINDER, OOM TILT R/H 9. TS CYLINDER, OOM TILT L/H 0. TS CYLINDER, CONVEYOR SHIFT. TS CYLINDER, CRUMSHOE. TS CYLINDER, STLIIZER R/H 3. TS873 - CYLINDER, STLIIZER L/H 4. TS HET EXCHNGER 5. TS RETURN MNIFOLD 6. TS CRWLER MNIFOLD 7. TS SUCTION STRINER 8. TS SUCTION STRINER 9. TS FILTER HED 0. TS FILTER ELE TS FILTER HED. TS PRESS. REDUCING VL. CRTRIDGE 3. TS PRESSURE SWITCH 4. TS REMOTE FILTER HED 5. TST FILTER ELEMENT TS PRESSURE SWITCH 7. TS LL VLVE " 8. TS PRESS. REDUCING VLVE ODY 9. TS POSITION 4 WY, SOL. VL. 30. TST THERMOSTTIC CONTROL VLVE 3. TS SUCTION STRINER 3. TS CHECK VLVE, R 33. TS SHUTTLE VLVE 34. TS LL VLVE /4" 35. TS LL VLVE " 36. TST ELECTRIC COIL SSEMLY 37. TST PSI PRESSURE GUGE 38. TS COUNTERLNCE VLVE 39. TS REMOTE FILTER HED 40. TST FILTER ELEMENT TST PSI PRESSURE GUGE 4. TST HYD CONTROL VLVE 43. TST HYD CONTROL VLVE NOT SHOWN: FOOTNOTES: NOTE: REF ID0855

137 ,7 R S,7 R S,7 R S 36 HYDRULIC SCHMETIC EGINS WITH S/N CMWJ ST -4 M LOCK CRWLER MOTOR U CRWLER MOTOR LEFT RIGHT PORT PORT PORT INFERIORE SE 3/4" 55 SE 3/4" SUPERIORE INFERIORE SE 3/4" 55 SE 3/4" cc/rev cc/rev U PORT SUPERIORE CRWLER SPEED CRWLER RKES 350 PSI TEST 500 PSI G T M8x.5 6VE55 EP/63W G T M8x.5 6VE55 EP/63W 500 PSI TEST 350 PSI VNTI bar max. contropress. 6 bar L/min M VNTI 4 bar max. contropress bar L/min M PORT NTERIORE T M8x,5 6 bar max. contropress. P DIGGING MOTOR SE " 07 SE " cc/rev 8 L/min M8x,5 T 5 PORT POSTERIORE -8 T /4" 3/4" /4" 3/4" VNTI 90 bar M 55 cc/rev DESTROKE TO 48CC M 90 bar 90 bar M 55 cc/rev DESTROKE TO 48CC M 90 bar 00 cc/rev DESTROKE TO 90CC M M 37 " M6 M3 0 bar -8 M6 M3 0 bar " 364 bar 364 bar X X 4 cc/rev 4 cc/rev L X X L M6 M3 4 bar 0 cc/rev M5 M4 CRWLER PUMP LEFT L TOP PORT M5 M4 CRWLER PUMP RIGHT - L X X 4 M5 M4 L L -8 FRONT PORT "/ SE "/ SE 4 RER PORT 9 0 3,5 R -/4" SPP 30 -/4" T>60 C T<60 C -4 "/GS 3/4"GS 3/4"GS - /"GS 3/4"GS "GS 3/4"GS bar 3 " " R 7 NPT NPT NPT NPT -6 7 "/4 NPT "/4 NPT " " "/ ,5 R SPP "/ SPP "/ C D E 0 ID03553

138 3/4OR 90 )( )( )( 5/8OR 5/8OR 5/8OR 5/8OR C C C C C 5/8OR 00 C 5/8OR C C 5/8OR 5/8OR 5/8OR 5/8OR C C 3/8OR 37 HYDRULIC SCHMETIC EGINS WITH S/N CMWJ CROSS CONVEYOR TRUCK CONVEYOR (OPTIONL) OOM TILT 8 3 STILIZER CYLINDERS CYLINDERS /8"GS /8"GS CRUMSHOE CYLINDER CONVEYOR SHIFT 0 50 bar bar bar 00 bar 50 bar 00 bar bar bar 50 bar 00 bar 38 V 3/8"GS 3/8"GS V V 3/8"GS 3/8"GS V V 3/8"GS 3/8"GS V V 3/8"GS 3/8"GS V V 3/8"GS 3/8"GS V /8"GS C C 3/8"GS 50bar 50bar /8"GS V V 3/8"GS T 5/8OR 5/8OR 65 L/min 65 L/min 40 L/min 5 L/min 5 L/min 0 L/min PS TP 3/4OR 5/8OR P -4 /OR P 3/4OR 3/8OR PL LS PX 3/8OR LSP T3 3/4OR T 6 C -6 "OR "/ OR -3 /4OR 4 R 75cc/rev max contropress. 7 bar 7/8 SE )( 80 R EQUIPMENT CIRQUIT PUMP R = 3499 PSI 364 R = 579 PSI 0 R = 90 PSI 90 R = 406 PSI 4 R = 600 PSI 80 R = 60 PSI R = 9 PSI.5 R = PSI.35 R = 5 PSI 50 R = 75 PSI 00 R = 900 PSI 34.5 R = 500 PSI 4 R = 350 PSI 4 R = 350 PSI 35 NPT NPT -8 D " E 3 0 ID03553

139 38 HYDRULIC SCHMETIC EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST PUMP,VRILE DISPLCEMENT 48CC. TST MOTOR,VRILE DISPLCEMENT 55CC 3. TST EQUIPMENT CIRCUIT PUMP 4. TST PUMP,VRILE DISPLCEMENT 90CC 5. TST MOTOR, FIXED DISPLCEMENT 07CC 6. TST SECTION LOD SENSE VLVE 7. TST MOTOR, CONVEYOR DRIVE 8. TST CYL.,OOM TILT, L/H 9. TST CYL.,OOM TILT, R/H 0. TST CYL.,CONVEYOR SHIFT. TST CYL.,CRUMSHOE. TST CYL.,STILIZER, R/H 3. TST CYL.,STILIZER, L/H 4. TST COOLING UNIT SSEMLY 5. TS MNIFOLD, RETURN 6. TS MNIFOLD, CRWLER 7. TST COMINTION LOCK VVLE 8. TST COMINTION VLVE 9. TST FILTER HED, SINGLE FILTER ELEMENT, SPIN-ON. TST FILTER HED, DOULE. TST MOTOR, TRUCK CONVEYOR DRIVE 3. TST SWITCH, FILTER HED 4. TST FILTER HED, SINGLE FILTER ELEMENT, SPIN-ON 6. TST SWITCH, FILTER HED 7. TST LL VLVE, -NPT 8. TST PRESSURE GUGE,ø-/",4000 PSI FILTER ELEMENT, SPIN-ON 30. TST THERMOSTTIC CONTROL VLVE 3. TST SUCTION STRINER, " SPP 3. TST CHECK VVLE, 5 PSI 33. TST SHUTTLE VLVE 34. TST LL VLVE, -/4-NPT 35. TST LL VLVE, -NPT 36. TST FILTER HED, SINGLE 37. TST PRESSURE GUGE,ø-/", 7500 PSI 38. TST COUNTERLNCE VLVE,CYL MOUNTED TST TST TST NOT SHOWN: FOOTNOTES: NOTE: TESMEC REF: ID03553

140 39

141 40 NOTES: ID034963

142 4 ELECTRICL ID035070

143 ELECTRICL SCHEMTIC 47 R #4 W #6 GUGE Y #6 R/O#6 D #6 W #4 W #6 Y #0 W #6 3 R/O#6 5 L #6 W/K #6 P #6 DIMMER SWITCH SWITCH UZZER +4V IR FILTER 3539 W/R #6 O #6 R/Y #6 RED C R/O#6 49 R/W #6 SINGLE FILTER RED W #4 DOULE FILTER RED OFF LIGHT SWITCH ON IGNITION SWITCH R/G #6 RELY TTERY STRT 0 MP 3 MP 3 MP 3 MP 5 MP 0 MP 3 MP EMERGENCY ENG KILL (CONTROL PNEL) TRCK FILTER RED TRCK FILTER RED CHIN FILTER RED 4 4 R #6 LOW FUEL ORNGE G #6 67 R #6 33 TERM TWISTED TRIPLET W #4 TERMINTING 0 OHM RESISTOR (INCLUDED IN MURPHY HRNESS) MURPHY POWERVIEW ENGINE MONTOR 34 Y #6 (CN HI) GR #6 (CN LO) SHIELD # R #6 0 7 SECONDS C 6 5 K#6 K#6 R/W #6 R/O #6 SWITCH OPEN POSITION R/ #6 O #6 R/O #6 R/G #6 Y #0 W #6 57 R #6 R #6 R#6 K # W/Y #6 K #6 5 4 Y #6 0 K# RESET 9 3 SET RESET POSITION R/ #6 TWISTED TRIPLET K #6 THROTTLE POSITION CONTROL GR #6 "5" Y #6 "3" SHIELD #6 "4" M RED /W # K # LOW HYD FLUID 4 PNEL LIGHT SENSOR TEST MP MP 7 8 R/W #0 O #0 R/ #6 5 MP 5 MP 3 MP 3 MP G/W#6 G/W#6 G/W #6 R/ # O #6 /W #6 G/W #6 OPERTOR R/ #6 R/Y #6 P #6 Y #6 O #6 P #6 + VLVE + TT R #6 G #6 0K WRESISTOR 00K WRESISTOR - VLVE LT - TT LOD CONTROL W #6 K W POTENTIOMETER CRUISE 5 6 C D E F G H J K L M K/G #6 R/O #6 R/W #6 P/O #6 L/P #6 W/Y #6 W #6 K/G #6 C C D E F G 8 9 H G #6 #6 K/G #6 G #6 7 XSP 3 O #6 O #6 R #6 7 0 K # PRESSURE TRNSDUCER #6 G #6 K L C K/G #6 K/G #6 M N 44 J R/Y #6 W #6 R #4 W #4 Y #0 L #6 O #6 W/R #6 P #6 W/K #6 R/W #0 O #0 R/ #6 C D E F G H J K L M 36 P Q FRONT OF TRCTOR Y #6 HYDRULIC OIL TEMPERTURE TRCK TRCK CHIN EMERGENCY FILTER FILTER FILTER EMERGENCY ENG KILL L/H R/H ENG KILL (OPPOSITE OPERTOR (OUTSIDE C) ENGINE) R/ #6 3 3 K #6 IR SINGLE DOULE 3 FILTER FILTER FILTER R #4 D #6 5 R # W #6 Y #0 5 MP K #6 L/D # 6 GR #6 Y #6 SHIELD #6 R #4 W #4 L/D # 30 HORN O/R #6 CKUP LRM 5 K #6 /W #6 G/W #6 R/ #6 K #6 D C LOW HYD FLUID SENSOR 54 R #6 HORN K #4 Y #6 (CN HI) GR #6 (CN LO) SHIELD #6 C 6 GRID HETER ON ENGINE TWISTED TRIPLET R #6 (CN HI) C C C DT CONNECTOR ON ENGINE K 4G W #6 (CN LO) SHIELD # R #6 W #6 LOW COOLNT SENSOR SHIELD #6 K #6 R #6 K #6 R #6 ENGINE SERVICE CONNECTOR C D R 4G 6" C D E G F SERVICE TOOL POWER R #6 K #6 K #6 C D R #6 K #6 R #6 R/W #6 #0 FUEL FILTER "" "" 5 GR #6 Y #6 SHIELD #6 O #0 R/W #0 R #6 K #6 G #0 K #0 COOL. LEVEL LOW SIGNL COOL. LEVEL RETURN (-) COOL. LEVEL +5V SUPPLY (+) COOL. LEVEL HIGH SIGNL TWISTED TRIPLET SUPPLY +5V SIGNL GROUND WTER IN FUEL LMP MINTENNCE LMP WIT TO STRT LMP J587 ( + ) J587 ( - ) WTER IN FUEL PINS ON ENGINE CONNECTOR () 50 PIN ENGINE CONNECTOR PINS ON OEM CONNECTOR " () 50 PIN OEM CONNECTOR 6" R # 8 R/ #6 LTERNTOR 4V GROUND 70 R/Y #6 3 PIN ROUND CONNECTOR C D M S E F H P T W W/Y 5 W/O 7.5 W/GR 7.5 W/ 7.5 W/R 0 W/K 0 6 K #4 K #4 K #4 K #4 K #4 K #4 K #8 4 L/D # K #6 80 MP /0 CLE RED ENDS + - TTERY TTERY K #4 K #4 K #4 K #4 K #4 9 /0 CLE MINFRME W #4 R/ #6 L/D # SOLENOID STRTER STRTER 4 VOLT ENGINE LOCK /0 CLE MINFRME 4 /" K #6 5 6 R #6 0" 5 MP R #6 S R ENGINE LOCK K #6 R 4G Y #0 CLOSEST TO FLYWHEEL R 4G K #4 K #6 K #8 K #4 K #6 04 ID08349

144 43 ELECTRICL SCHEMTIC C D E F G H K/G #6 R/O #6 R/W #6 P/O #6 L/P #6 W/Y #6 W #6 K/G #6 K/G #6 K #6 #6 CONVEYOR CONTROLLER R #6 38 CONVEYOR SPEED 5000 OHM 9 PRKING RKE OFF W/K #6 ON UTO STILIZERS ON R/O #6 O #6 OFF CRWLER SPEED HIGH L/W #6 P #6 LOW UP OOM TILT R/O #6 DOWN STILIZERS R/O #6 CRUMSHOE UP DOWN UP DOWN R/O #6 P/O #0 W #0 R #0 Y #0 W/L #0 R/O #6 Y/O #0 CONVEYOR SHIFT R/H GY #0 R/O #6 PK #0 L/H 4 WIRE COLOR -LUE R-RED P-PURPLE LEGEND /Y #6 WIRE G. SIZE STRIPE COLOR IF OMITTED - NOT USED O-ORNGE G-GREEN LG-LIGHT GREEN K-LCK R-ROWN Y-YELLOW W-WHITE GY-GREY D-DRK LUE PK-PINK R/W #6 R/O #6 Y #0 W/R #6 CONVEYOR LEFT RIGHT 9 R/W #6 R #0 Y/O #0 W/L #0 PK #0 GY #0 W #0 P/O #0 K/R #0 K/Y #0 0 P #0 K/W #0 K/R #0 P #6 P #0 K/W #0 O #6 K/G #6 K/Y #0 W/K #6 W #6 W/Y #6 J R # W POTENTIOMETER TRCK IS K L M N P Q GY #6 NEUTRL STRT SWITCH NC NC VOLT K/G #6 O #6 COM GY # C COM + #6 CONTROL HNDLE MODULE (PROPEL) - GY #6 W #6 R #6 D W/G #6 K/G #6 NEUTRL STRT SWITCH NC NC VOLT COM C COM + CONTROL HNDLE MODULE (STEERING) - O #6 P #6 D W/R #6 /P #6 K/G #6 P/O #6 NEUTRL STRT SWITCH NC NC VOLT COM C COM + CONTROL HNDLE MODULE (CHIN) - D #6 L #6 D K/G #6 R # CROSS CONVEYOR DIRECTION N O P Q R S T U U V W C D E F G H J K L M N O P Q R #6 3 P #6 56 D #6 L #6 #6 W/ #6 #6 L #6 R #6 L #6 R #6 K/G #6 O # SPEED CONTROLLER U V W N O P Q R S T U F G H J K L M C D N E O P Q R S T 5 G #6 G # W/K #6 R/W #6 P #6 L/W #6 P/O #0 L #6 R #6 L #6 R #6 K/G #6 W/K #6 GY #0 O #6 W/L #0 R #0 K/W #0 P #0 K/Y #0 K/R #0 P/O #0 W #0 GY #6 PK #0 W/L #0 Y/O #0 R R #0 S Y #0 T 37 C OHM C 6 OHM D PROPEL STEERING Y # OHM C 6 OHM D PROPEL STEERING D C 6 W 0 W DIGGING PUMP 4 P #0 K/Y #0 W #0 Y #0 PK #0 Y/O #0 ELECTRONIC DISPLCEMENT CONTROL ELECTRONIC DISPLCEMENT CONTROL 66 ELECTRONIC DISPLCEMENT CONTROL FUEL LEVEL MECHNICLLY LIMITED REVERSE SPEED SENDER G #6 L #6 R #6 L #6 R #6 RX LCK RX3 LCK K/W #0 33 K/R #0 334 RX GREY RX3 GREY K/G #6 O #6 W/K # L #6 R #6 L #6 R # R R #6 K #6 G # TO /C ND DOME LIGHT /C COMPRESSOR CRWLER SPEED O #6 W/K #6 0 0 UTO PRKING RKE STILIZERS C C NK # LEFT CONVEYOR RIGHT NK # DOWN UXILIRY UP NK #3 DOWN OOM TILT UP NK #4 DOWN STILIZERS UP NK #5 DOWN CRUMSHOE UP RELIEF VLVE END (REF) NK # L/H CONVEYOR SHIFT R/H K/G #6 S 04 ID08349

145 44 ELECTRICL SCHEMTIC REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST HYD. OIL TEMP G F. TST CONTROL HNDLE FRICTION DETENT & SWITCH 3. TST CONTROL HNDLE SPRING CENTER & SWITCH 4. TST ELEC. COIL SM, DUL KP 5. TST PRESSURE SWITCH 6. TST LOD CONTROL 7. TST PRESSURE TRNSDUCER 8. TST CONVEYOR CONTROLLER 9. TST SPEED CONTROLLER 0. TS COMO. LOCK VLVE. TS FLUID LEVEL SENSOR. TST TEMP SENDER F 3. TST HYD. GUGE RESISTOR 4. TST IGNITION SWITCH 5. TST HORN, V 80d. 6. TST TIMER RELY-4V 7. TST TIMER RELY SE 8. TST TIMER RETINER 9. TST RESISTOR, 0K W 0. TST RESISTOR, 00K W. TST FUSE PNEL. TST POWERVIEW TERMINTION RESISTOR 3. TST SWITCH, EMER. STOP, PUSH-TO-KILL 4. TST CIRCUIT PROTECTOR, 80 MP 5. TST SOLENOID RELY 6. TS POTENTIOMETER SSY. 7. TS EQUIP. CIRCUIT CONTROL VLVE. 8. TS RESISTOR MOUNTING RKT. 9. TST TTERY, VOLT 30. TS HORN, CKUP 3. TST COMO. LOCK VLVE 3. TST PUSH UTTON SWITCH 33. TST POWER VIEW MODULE 34. TST POWER VIEW HRNESS 35. TST LIGHT HOLDER 8-NK NOT SHOWN: FOOTNOTES: NOTE: REF: ID08349

146 45 ELECTRICL SCHEMTIC REF NO. PRT NUMER QTY DESCRIPTION REMRKS 36. TST CONNECTOR, 4 PIN CP 37. TST CONNECTOR, 4 PIN PLUG 38. TST OHM POTENTIOMETER 39. TS TURN POT SSEMLY 40. TST DOME LIGHT SWITCH & FIXTURE 4. TST SWITCH,SELED, SPDT, ON-OFF 4. TST SWITCH,SELED, SPDT, MOMENTRY 43. TS TTERY DISCONNECT SWITCH 44. TST DIODE, 6 MP, XIL CONFIG. 45. TST SWITCH, PRESSURE, NC 46. TST CONNECTOR, 8 PIN CP 47. TST CONNECTOR, 8 PIN PLUG 48. TST CC. RECEPTICLE-V 49. TST DIMMER SWITCH, PNEL LIGHTS 50. TST RELY, LTCHING 5. TST RELY SE 5. TST HOLD DOWN, RELY SE 53. TST SET, OPERTOR C 54. TS HORN 55. TST FUSE, 5 MP 56. TST RESISTOR, 60 OHM 57. TST POWERVIEW HRNESS 58. TST ENG. THROTTLE CONTROLLER 59. TST LENS, RED DOME 60. TST LENS, YELLOW DOME 6. TST RESISTOR, 0 OHM 6. TST REKER 63. TS V, 60W, SELED EM # TST TEE, CONNECTOR 65. TST SWITCH, QPTT, CENTER OFF 66. TS FUEL LEVEL SENDER 67. TS LOW FUEL LMP NOT SHOWN: FOOTNOTES: NOTE: REF: ID08349

147 40 MP 40 MP C 46 ELECTRICL SCHEMTIC, CUMMINGS EGINS WITH S/N CMWJ R#4 Y#6 HYD TEMP Y#6 HYDRULIC OIL TEMPERTURE RER OF TRCTOR FRONT OF TRCTOR K#4 R#4 R#4 K#6 Y#6 Y#6 W#6 #6 R/O#6 W#4 R/W#6 #6 C R/O#6 R/W#6 K#0 SWITCH UZZER LIGHT SWITCH OFF W#4 G#8 Y#8 SHIELD#8 O#0 R/W#0 ON IGNITION SWITCH TWISTED TRIPLET SUPPLY +5V SIGNL GROUND MINTENNCE LMP WIT TO STRT LMP RELY TTERY STRT 0 MP 3 MP 3 MP 3 MP 5 MP 3 MP Y#8 (CN HI) J OEM 50 PIN CONNECTOR 3 MP EMERGENCY ENG KILL (CONTROL PNEL) Y#6 Y#8 (CN HI) #6 #6 G#8 (CN LO) C 6 W#4 W#4 SHIELD#8 R/W#6 R/W#6 R#4 C FUEL TNK E D C R#4 R#4 +4V W#6 3 GY#6 GY#6 7 /W#6 /W# SERVICE TOOL 6 R/#6 K/W#6 SHIELD#8 G#8 Y#8 K#0 K#0 #6 C 6" IR FILTER RED L#6 C IR FILTER SINGLE FILTER RED G#8 (CN LO) SHIELD# R#6 SET SWITCH K#6 K#6 R/W#6 R/O#6 SWITCH OPEN POSITION R#6 7 SECONDS O/R#6 R/O#6 R/G# L#6 C R/O#6 SINGLE FILTER K#0 C C W/K#6 W/K#6 DOULE FILTER RED 3 3 R/W#6 W#4 TERMINTOR R#4 FUEL R# LIGHT SOLENOID 40 MP GY#6 K# LIGHT REKER 8 63 /W#6 P#6 P#6 DOULE FILTER L/# R/W#6 K#6 TRCK FILTER RED TRCK FILTER L/H W/R#6 K#0 K#6 TRCK FILTER RED TRCK FILTER R/H Y#8 (CN HI) G#8 (CN LO) SHIELD#8 SHIELD#8 G#8 DTLINK (-) Y#8 DTLINK (+) O#6 K#0 R/#0 K#6 CHIN FILTER RED R/Y#6 CHIN FILTER K#6 SHIELD#8 Y#8 G#8 R/W#0 O#0 R/O#6 R/G#6 R#4 TERMINTING 0 OHM RESISTOR (INCLUDED IN MURPHY HRNESS) Y#8 (CN HI) W#4 G#8 (CN LO) IGNITION SWITCH SHIELD#8 TWISTED TRIPLET G#8 R#6 Y#8 W#6 TERM Y/K#0 SENSOR RETURN K/Y# UX TEMPERTURE 33 SHIELD#8 FUSE LOCK R/G#6 K#0 MURPHY POWERVIEW ENGINE MONTOR C 6 5 R/W#0 K/W#6 R/#6 R#6 K#6 K#6 R#8 LTERNTOR 4V GROUND Y#6 0 K# RESET 9 3 SET RESET POSITION LTCHING RELY R/#6 TWISTED TRIPLET EMERGENCY ENG KILL (CK RIGHT) L/# 80 MP K#6 THROTTLE POSITION K#8 CONTROL G#8 Y#8 SHIELD#8 M RED EMERGENCY ENG KILL (CK LEFT) + /W#6 HORN LOW HYD FLUID PNEL LIGHT SENSOR TEST R/W#0 9 3 MP G/W#6 G/W#6 CKUP LRM /0 CLE RED ENDS - O#0 3 MP MP 7 8 R/# C D E F G H J K L W X M W#4 O#0 R# L/# R/O#6 K#6 3 R/#6 R#6 34 R#6 R# R# W#6 K# TIMER W/Y#6 K#0 K#6 4 R 6G R/#6 O/R#6 R# 90" W#4 R#4 R# R/Y#0 R/#6 K#6 W/Y#6 W#6 R/#6 O/R#6 C GROUND (CG) " K/W#6 0" /0 CLE YELLOW ENDS K/G#6 5 MP 5 MP 3 MP 5 MP G/W#6 K#6 R/# C O/R#6 C D E F G H J K L W X M R/W#0 R#8 0" R/#6 O# " K#6 R#6 O#6 FRONT V TTERY R/#6 R# W/Y#6 W#6 FUSE LOCK O/R#6 /W# " /C REKER 65" O/R#6 R# R# P#6 HORN K#6 R/#6 K#6 W#4 57 O/Y#6 R/Y#6 /W#6 /W#6 SOLENOID STRTER G/W#6 G/W#6 C D K#6 R/Y#6 3 R/O#6 R/W#6 HORN OPERTOR R/#6 R/#6 P/O#6 R/Y#6 R#6 /P#6 K#6 K#6 W/Y#6 LOW HYD FLUID SENSOR K/G#6 W#6 PUSH UTTON SWITCH DOME LIGHT POWER /C SOLENOID K#6 3 (SEE ) CONTROL HNDLE GROUND R#4 C D E F G H 40 (SEE ) 5 TO /C (OUTSIDE) R#4 Y#4 Y#4 R/Y#4 R/Y#4 TO /C (OUTSIDE) K#6 G#6 TO /C COMPRESSOR R/Y#4 K#6 I J R#6 R#6 HORN K L M N 54 GRID HETER ON ENGINE ENGINE LOCK K 6G 5 55 #0 K#0 HETER SOLENOID 5 R 6G 9" Y#0 SENSOR RETURN " R 6G K#6 K#0 GRID HETER (+) 40 GRID HETER (-) 4 C GY#0 COOLNT LEVEL SENSOR 8 Y#0 SENSOR RETURN R#0 SENSOR + 5V C R#0 UX PRESSURE 35 R#0 SENSOR + 5V R 6G J3 4 PIN CONNECTOR R# R# K# K# ENGINE REKER 8 K#0 K#4 K#4 MINFRME GROUND OLT CK V TTERY K#8 30" K# K# 50" ENGINE LOCK K#6 /0 CLE LCK ENDS STRTER 4 VOLT 50" K#6 O K#4 0 ID0353

148 R/O#6 47 ELECTRICL SCHEMTIC, CUMMINGS EGINS WITH S/N CMWJ C D E F G H K#6 R/W#6 R/O#6 K#6 38 K#6 #6 3 R#6 000 W POTENTIOMETER CONVEYOR SPEED (SEE ) C R/W#6 K#6 R/#6 39 C PRKING RKE OFF W/K#6 ON UTO STILIZERS ON R/O#6 O#6 OFF CRWLER SPEED HIGH R/O#6 P#6 LOW UP OOM TILT DOWN STILIZERS CRUMSHOE UP DOWN UP DOWN R/O#6 P/O#6 R/O#6 W#6 R#6 R/O#6 Y#6 O/Y#6 R/O#6 LG#6 CONVEYOR SHIFT R/H GY#6 R/O#6 PK#6 L/H 4 R/O#6 R/W#6 K#6 UXILIRY I J W/Y#6 /P#6 P/O#6 K/G#6 W#6 CONVEYOR LEFT RIGHT R/#6 K/Y#6 65 K/R#6 K/Y#6 K/R#6 P#6 W/K#6 O#6 K/Y#6 K/R#6 Y/O#6 P/O#6 R#6 LG#6 Y#6 W#6 L#6 K L M N L#6 N K/G#6 W/Y#6 00 W POTENTIOMETER TRCK IS 3 NEUTRL STRT SWITCH NC NC VOLT K/G#6 R#6 W#6 GY#6 COM O#6 C COM + #6 O CONTROL HNDLE MODULE (PROPEL) - GY#6 W#6 R#6 D W/G#6 K/G#6 NEUTRL STRT SWITCH NC NC VOLT COM C COM + CONTROL HNDLE MODULE (STEERING) - O#6 P#6 D W/R#6 /P#6 K/G#6 P/O#6 CONTROL HNDLE MODULE (CHIN) NEUTRL STRT SWITCH NC NC VOLT COM C COM + - P Q R S T U V G#6 G#6 #6 #6 D W/#6 K/G#6 R# CROSS CONVEYOR DIRECTION N O P Q R S T U V C D E F G H J K L M N O P Q 5 PRESSURE SWITCH 69 6 GY#6 W#6 K/G#6 P/O#6 /P# W#6 56 K/G#6 W#6 65 O#6 W/K#6 C W/K#6 P#6 D P#6 GY#6 O/Y#6 R#6 P/O#6 Y/O#6 K/R#6 K/Y#6 L#6 W#6 Y#6 LG#6 PK#6 E F G H J K L M N O P Q O/Y#6 R#6 Y/O#6 K/R#6 L#6 W#6 LG#6 PK#6 37 C3 36 WIRE COLOR LEGEND /Y #6 WIRE G. SIZE STRIPE COLOR IF OMITTED - NOT USED 0 OHM C 6 OHM D PROPEL STEERING R/H ELECTRONIC DISPLCEMENT CONTROL W#6 Y#6 4 4 R#6 P#6 0 OHM C 6 OHM D PROPEL STEERING L/H ELECTRONIC DISPLCEMENT CONTROL D C 6 W 0 W DIGGING PUMP 4 ELECTRONIC DISPLCEMENT CONTROL MECHNICLLY LIMITED REVERSE SPEED O#6 GY#6 P/O#6 K/Y#6 Y#6 -LUE R-RED P-PURPLE O-ORNGE G-GREEN LG-LIGHT GREEN K-LCK R-ROWN Y-YELLOW W-WHITE GY-GREY D-DRK LUE PK-PINK W/K#6 0 P#6 O/Y#6 R#6 P/O#6 Y/O#6 K/R#6 K#6 W/K#6 GY#6 R#6 Y/O#6 C LEFT 7 O#6 P#6 O/Y#6 P/O#6 K/R#6 C NK # CONVEYOR RIGHT NK # RELIEF VLVE END (REF) K/Y#6 K#6 O#6 GY#6 Y/O#6 K#6 DOWN UXILIRY UP L#6 K#6 L#6 3 PRKING RKE CRWLER SPEED P/O#6 K#6 R#6 K#6 DOWN DOWN NK #3 OOM TILT NK #4 STILIZERS UP UP W#6 K#6 Y#6 K#6 W#6 Y#6 NK #5 UTO STILIZERS O/Y#6 K#6 DOWN CRUMSHOE NK #6 UP LG#6 K#6 LG#6 O K#6 GY#6 K#6 L/H CONVEYOR SHIFT R/H PK#6 K#6 PK#6 0 ID0353 K#6

149 48 ELECTRICL SCHEMTIC, CUMMINGS EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST HYD. OIL TEMP G F. TST CONTROL HNDLE 3. TST CONTROL HNDLE 4. TST ELEC. COIL SM'Y, DUL, KP 5. TST PRESSURE SWITCH 6. TST LOW COOLNT SENDER 7. TST PRESS. SWITCH, FILTER HED 8. TST PRESS. SWITCH, FILTER HED 9. TST PRESS. SWITCH, IR FILTER 0. TST COMO LOCK VLVE. TST LOW HYD. FLUID LEVEL SENSOR. TST TEMP SENDER F 3. TST V GUGE RESISTOR 4. TST IGNITION SWITCH 5. TST SWITCH UZZER HORN, V, 80d 6. TST TIMER RELY-4V 7. TST TIMER RELY SE 8. TST TIMER RETINER 9. TST EMERGENCY STOP ENCLOSURE 0. TST EMERGENCY ENG KILL SWITCH. TST EMERGECNY ENG KILL LOCK. TST POWERVIEW TERMINTION RESISTOR 3. TST SWITCH, EMERGENCY STOP 4. TST CIRCUIT PROTECTOR, 80 MP 5. TST SOLENOID RELY 6. TS POTENTIOMETER TRCK IS, 00W 7. TST SECTION LOD SENSE VLVE 8. TST MP REKER 9. TST TTERY, VOLT 30. TST CKUP HORN, V, 07d 3. TST COMO LOCK VLVE 3. TST PUSH UTTON SWITCH 33. TST POWERVIEW MODULE 34. TST POWERVIEW HRNESS 35. TST LIGHT HOLDER FRICTION DETENT & SWITCH SPRING CENTER & SWITCH PUSH TO KILL NOT SHOWN: FOOTNOTES: NOTE: REF ID0353

150 49 ELECTRICL SCHEMTIC, CUMMINGS EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS 36. TST DEUTSCH CONN. 3 SLOT MLE 37. TST DEUTSCH CONN. 3 SLOT FEMLE 38. TS POTENTIOMETER, CONVEYOR SPEED 39. TST CONVEYOR OX 40. TST DOME LIGHT SWITCH & FIXTURE 4. TST SWITCH, SELED, SPDT, ON-OFF 4. TST SWITCH, SELED, SPDT, MOMENTRY 43. TST TTERY DISCONNECT SWITCH 44. TST FUSE PNEL 45. TST SWITCH UZZER, PRESSURE, NC 46. TST DEUTSCH CONNECTOR, 8 SLOT MLE 47. TST DEUTSCH CONNECTOR, 8 SLOT FEMLE 48. TST FUEL GUGE 49. TST FUEL LEVEL SENDER 50. TST RELY, LTCHING 5. TST RELY SE 5. TST HOLD DOWN, RELY SE 53. TST SET, OPERTOR C 54. TST HORN, V, 3d, CONSTNT TONE 55. TST FUSE, 5 MP 56. TST RESISTOR, 60 OHM 57. TST PNEL HORN, V, 97d 58. TST ENG. THROTTLE CONTROLLER 59. TST LENS, RED DOME 60. TST LENS, YELLOW DOME 6. TST DEUTSCH CONNECTOR, 9 SLOT FEMLE 6. TST DEUTSCH CONNECOTR, TEE 63. TST DEUTSCH TERMINTING RESISTOR 64. TST SEL EM, 4V, 55W 65. TST SWITCH, QPTT, CENTER OFF 66. TST LIGHT HOUSING, 6" 67. TST DEUTSCH CONNECTOR, 4 SLOT M, G. 68. TST DEUTSCH CONNECTOR, 50 SLOT M,PLUS 69. TST RESISTOR, 00 OHM 70. TST UXILIRY PRESSURE SENSOR 7. TST UXILIRY TEMP. SWITCH CONVEYOR SPEED, TURN, KW WITH SOFTWRE 3-SLOT MLE NOT SHOWN: FOOTNOTES: NOTE: 0 ID0353

151 50 DIGITL LOD CONTROL SCHEMTIC EGINS WITH S/N CMWJ THIS MOVEMENT PRESSURE TRNSDUCER LOW C C C R/O#0 P#0 G#0 K/G#0 CONNECTS THESE TERMINLS 500K W POTENTIOMETER SENSITIVITY HIGH 3-POSITION SWITCH MEDIUM UTO 3 4 R#6 Y#6 5V+ C C V IN 0V- 6 K#6 0 O#0 O#0 R#0 Y#0 K#0 K/G#0 R/O#0 8 C 3 R/O#0 POWER K/G#0 GROUND G#0 GROUND - or 4 POWER + or 4 CN + #0 R/O#0 LED C 7 9 PRESSURE TRNSDUCER 3 PRESSURE SETPOINT POT POWER GROUND C CONTROL HNDLE (THRU PRESS. SWITCH) -POSITION SWITCH MNUL K W POTENTIOMETER CRUISE 3 5 R#0 #0 K#0 R/O#0 V IN GY#0 5V+ 0V- GY#0 R#0 K#0 P#0 O#0 4 CN - 5 CN SHIELD 6 UTO/MNUL 8 POWER + 5V 9 GROUND - 0V 0 CONTROL MEDIUM CONTROL LOW GREY 3 Y#0 K#0 4 SENSITIVITY CONTROL CONTROL HNDLE 0 LED LCK FNR LEVER O#0 WIRE COLOR LEGEND /Y #6 WIRE G. SIZE STRIPE COLOR IF OMITTED - NOT USED -LUE D-DRK LUE R-RED PK-PINK P-PURPLE O-ORNGE G-GREEN LG-LIGHT GREEN K-LCK R-ROWN Y-YELLOW W-WHITE GY-GREY 0 ID0353

152 5 DIGITL LOD CONTROL SCHEMTIC EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS TURN POT SSEMLY. TST PRESSURE TRNSDUCER 3. TST PIN CONTROLLER 4. TST SWITCH, 3 POSITION, SELED 5. TST SWITCH, POSITION, SELED 6. TS0-0 - POTENTIOMETER, 500K OHM 7. TST LED, YELLOW, 4V 8. TST CONNECTOR, PIN MLE, GREY 9. TST CONNECTOR, PIN MLE,LK 0. TST CONNECTOR, 3 PIN MLE. TST CONNECTOR, 3 PIN FEMLE NOT SHOWN: FOOTNOTES: NOTE: REF ID0353

153 5 ORIGINL LOD CONTROL SCHEMTIC EGINS WITH S/N CMWJ PRESSURE TRNSDUCER C 6 7 K#0 G#0 R#0 WIRE COLOR -LUE R-RED P-PURPLE LEGEND /Y #6 WIRE G. SIZE STRIPE COLOR IF OMITTED - NOT USED O-ORNGE G-GREEN LG-LIGHT GREEN K-LCK R-ROWN Y-YELLOW W-WHITE GY-GREY D-DRK LUE PK-PINK 8 LOD CONTROL 3 XSP TT 5 LT 4 - VLVE 3 + VLVE + TT 0 O#0 G#0 K#0 #0 R#0 3 GROUND CONTROL HNDLE (THRU PRESSURE SWITCH) POWER 4 5 G# K WRESISTOR 00K WRESISTOR O#6 O#6 R#6 8 K W POTENTIOMETER CRUISE 3 R#0 O#0 K#0 0 ID03533

154 53 ORIGINL LOD CONTROL SCHEMTIC EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TS TURN POT SSEMLY. TST PRESSURE TRNSDUCER 3. TST LOD CONTROL 4. TST SLOT GREY DEUTSCH FEMLE 5. TST DEUTSCH 6-8 G. PINS 6. TST SLOT VOLT. CONNECTOR FEMLE 7. TST VOLTGE CONNECTOR PINS 8. TST /4" STUD, LU 4-6 G. FORK 9. TST RESISTOR, 0 KW 0. TST RESISTOR, 00 KW. TS RESISTOR MOUNTING RKT. NOT SHOWN: FOOTNOTES: NOTE: REF ID03533

155 /C SYSTEM SCHEMTIC EGINS WITH S/N CMWJ OUTSIDE C CONDENSOR SSEMLY PSI OR# R# NC 87 NO K# Y#6 G#6 3 G#6 30 TO C GROUND #6 HOSE 5-/4" DRYER #8 HOSE 4" #6 HOSE x" #6 HOSE 6-/" #8 HOSE 6-/" HOT FREON FLOW 8 FRESH IR LOWER T R#4 HOT WTER FLOW COLD FREON FLOW R#4 EVPORTOR FREEZE PROE MIN LOWER T EXPNSION VLVE #6 HOSE X' #0 HOSE X' 5/8" HOSE x" ULKHED FITTINGS 5/8" HOSE x" ENGINE WTER VLVES Ø5/8" RUER HETER HOSE #0 HOSE x" O#4 R#4 TO C GROUND GM MINI MIENT IR TEMP P#4 P#4 C TEMP R#4 R#4 Y#4 Y#4 Y#4 R#4 K#4 R#4 30 NC 87 NO CONTROL L#4 WH#4 R#4 PNEL K#4 OR#4 K#4 R#4 R#4 P#8 P#8 R#8 R#8 P#6 Y#6 GR#6 K#6 O#6 Y#8 Y#8 WH#6 L#6 Y#4 R#4 O#4 R#4 K#4 INSIDE C E C D R#4 R#4 /C ECU 4 7 IR CONDITIONING RELY 6 40 MP TO IGNITION SWITCH RELY CONNECTION 9 R#4 R#4 TO 4V TT DISCONNECT SWITCH 0 ID0355

156 55 /C SYSTEM SCHEMTIC EGINS WITH S/N CMWJ REF NO. PRT NUMER QTY DESCRIPTION REMRKS. TST EVPORTOR. TST CONDENSOR 3. TST COMPRESSOR SSEMLY 4. TST ELECTRONIC CONTROL, /C 5. TST HETER COIL 6. TST SOLEMOIND RELY, 4V 7. TST PRESSURE SWITCH, INRY 8. TST RECEIVER/DRIER 9. TST C TEMPERTURE SENSOR 0. TST RELY, /C CLUTCH. TST MIENT IR TEMP SENSOR. TST EVPORTOR FREEZE PROE 3. TST ELECTRONIC WTER VLVE 4. TST EXPNSION VLVE 5. TST IR FILTER 6. TST CONTROL PNEL 7. TST ECU MODULE 8. TST LOWER FN SSM'Y, 4V 9. TST CIRCUIT REKER, 40 MP 0. TST WIRE HRNESS SSM'Y. TS HOSE SSEMLY, #0-SOLD PER FT.. TS HOSE SSEMLY, #8-SOLD PER FT. 3. TS HOSE SSEMLY, #8-SOLD PER IN. 4. TS HOSE SSEMLY, #8 5. TS HOSE SSEMLY, #6 USE 6-/" USE 5-/4" 6. TS HOSE SSEMLY, #6 USE 4 FEET 7. TST SWITCH, ON-OFF 8. TST SECONDRY LOWER 9. TST MNUL RESET REKER, 5 MP 30. TST RELY, 4V 3. TST FN, 4V, CONDENSOR NOT SHOWN: FOOTNOTES: NOTE: TESMEC REF: ID0355

157 56 NOTES: ID034963

158 57 MISCELLNEOUS ID035063

159 58 SE olt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size Hex nut, or bolt tapped into hex nut, or d&t hole Hex top deformed locknut Flange nut, locknut, or bolt tapped into flange nut or d&t* hole ft lb N m ft lb N m ft lb N m / / / / / / / / / / / Grade 8: UNC or UNF Thread Size Hex nut, or bolt tapped into hex nut, or d&t hole Hex top deformed locknut Flange nut, locknut, or bolt tapped into flange nut or d&t* hole ft lb N m ft lb N m ft lb N m / / / / / / / / / / / *drilled and tapped VS0 ID

160 Metric olt and Cap Screw Torque Values 59 Size Class 4.8 Class 8.8 and 9.8 Class 0.9 Class.9 Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry N m ft lb N m ft lb N m ft lb N m ft lb N m ft lb N m ft lb N m ft lb N m ft lb M M M M M M M M M M M M M M Do not use these values if a different torque value or tightening procedure is given for specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. lways replace shear bolts with identical property class fasteners. Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original. Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened. Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart. pply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value. LURICTED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

161 60 Hydraulic Cylinder olt Torque Chart olt Size (inch) olt Part No. Cylinder Repair Kit Part No. Torque (ft lb) Torque (N m) / / & / & / & & / s a general rule: /-inch bolts are used in cylinders with -inch rods 5/8-inch bolts are used in cylinders with /4-inch rods 3/4-inch bolts are used in cylinders with /-inch rods 7/8-inch bolts are used in cylinders with 3/4-inch rods -inch bolts are used in cylinders with -inch rods (one with 3/4-inch) -/8-inch bolts are used in cylinders with -/4-inch rods IMPORTNT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart. VS0 ID

162 SE & ORS Hydraulic Fitting Replacement O-Ring Chart 6 Fraction Size Dash Size SE (Port Seal O-Ring) ORS (Face Seal O-Ring) Thread Size O-Ring P/N Thread Size O-Ring P/N /6 N N N N /8 5/6-4 N N N 3/6 3 3/8-4 N N N /4 4 7/ / /6 5 / - 0 N N N 3/8 6 9/ / / 8 3/ / /8 0 7/ /4 -/ / /8 4-3/ N N 6-5/ / /4 0-5/ /6 - N -/ 4-7/ N 3 -/ - N N N -/ N N N / - N N N Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch. N = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port. ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

163 6 Related Publications Component ss y P/N Model:... Parts Manual Operators Manual Repair Guide (Service Manual) N/... Technical Supplement......N/ Engine: Cummins... Parts Manual......N/ Filters Engine: Filter Parts ss y...ts Element (primary)... TS Element (secondary)... TS ir Pre-Cleaner (4.000 ).... TS Oil Filter Element (spin-on)... TS Fuel Filter Element (water trap, spin-on)... TS Hydraulic: Filter Cartridge... TST Filter Cartiridge... TST ID08370

164 63 Parts Manual Change Request (Please print clearly) Date: Dealer No. (required): Your Name: Position: Phone: Fax: Publication Information: Parts Manual No.: - Model: Illustration Part No.: Manual Page No.: Nature of Change Request: Text Graphics Missing Information Describe change requested (if possible, include copy of publication page with changes marked.): Please fax completed form to Parts Manual Department (580) Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request. ID03500