Parts Manual. Compact Excavator. Beginning Serial Number: AB Form No Revision C Feb. 2009

Transcription

1 602 Form 9804 Revision C Feb Compact Excavator Beginning Serial Number: AB00473 Parts Manual 2009 Gehl Company All Rights Reserved Printed in USA

2 INTRODUCTION When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine Gehl service parts. The model and serial number for this unit are on a tag located on a panel on the front of the cabin. ''Right'' and ''left'' are determined from a position sitting on the seat and facing forward. Gehl Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newtonmeters and can be converted to foot-pounds by multiplying by Specific Reference Numbers, indicating a complete assembly, are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number. Serial number breaks are indicated as follows: (SN 999 and before) - indicates serial numbers up to and including 999. (SN ) - indicates serial numbers from 000 to (SN 999 and up) - indicates serial numbers including 999 and after. Serial number exceptions and inclusions are indicated as follows: (SN 999 and before except 997) - indicates serial numbers up to and including 999, EXCEPT 997. (SN except 996 including 997) - indicates serial numbers between 000 and 2000, INCLUDING 997 EXCEPT 996. (SN 200 and up including 996) - indicates serial numbers including 200 and after, INCLUDING 996. Unless otherwise specified, all cap screws, nuts, and bolts are Grade 8.8, cadmium or zinc plated. NOTE:The following abbreviations may be used herein: ASSD...Assembled ASSY...Assembly AR...As Required CB...Carriage Bolt CP...Cotter Pin CS...Cap Screw (Hexagon Head) CYL...Cylinder DIA...Diameter FHCS...Flat Head Cap Screw GR...Grade HB...Hex Bolt HLN...Hex Lock Nut HN...Hex Nut HP...High Pressure HYD...Hydraulic INS...Insert LN...Lock Nut LT...Left LW...Lock Washer M...Meter or Meters MM/mm...Millimeter NPT...National Pipe Thread RT...Right SHCS...Socket Head Cap Screw SLTD...Slotted SN...Serial Number or Slotted Nut SQ...Square W/...With W/O...Without

3 TABLE OF CONTENTS Introduction... Inside Front Cover Table of Contents... Decal Locations...4 Filters, Gaskets & Seals...0 Undercarriage, Rubber Track... Undercarriage, Steel Track (Option)...3 Supporting Roller...6 Track Tensioner, Rubber Track...7 Track Tensioner, Steel Track (Option)...8 Bottom Roller...20 Dozer Blade...2 Chassis...22 Chassis Covers...23 Lubrication...24 Rear Wall...25 Valve Cover...26 Counterweight...27 Engine Hood...28 Hose Cover...29 Hydraulic Tank Cover...30 Isolation Mats...3 Tool Box...32 Tool Box (A/C)...33 Boom...34 Dipper Arm...35 Connecting Link...36 Cab Mounting...37 Main Wire Harness...38 Cab...39 Front Window...45 Cab Windows...46 Cab Sliding Window...47 Cab Door...48 Cab Interior Cover Trim...50 Rotating Beacon (Option)...52 Heater...53 Operator s Seat...54 Blower...56 Blower Mounting Kit...57 Air Conditioning Installation (Option)...58 Air Conditioning Additional Parts (Option)...59 Air Conditioning Installation (Option)...60 Diesel Engine...6 Engine Mounts...62 Cylinder Head...63 Cylinder Block...64 Seal Crankshaft...65 Oil Pan...66 Camshaft...67 Crankshaft & Pistons...68 Lubrication...69 Cooling System...70 Fuel Injection System...7 Fuel System...72 Diesel Tank...73 Fuel Supply...74 Throttle Lever...75 Air Intake System (No A/C)...76 A/C Air Intake System (Option)...77 Exhaust System...78 Hydraulic Pump Drive...80 Hydraulic Pump...8 Hydraulic Pump Internal Parts...82 Radiator...83 Hydraulic Oil Tank...84 Swivel Joint...85 Oil Cooler...86 Turntable Drive Unit...88 Drive Motor...90 Valve Block...9 Valve Block Installation...92 Valve Block Sections...93 Valve Block Section Connections...94 Distribution Block...95 Battery...96 Reversing Valve...97 Dozer Blade Valve...98 Joystick...00 Pilot Valve, Travel...0 Printed in U.S.A 9804/CP0209

4 TABLE OF CONTENTS Auxiliary Hydraulics Pilot Valve...02 Pilot Oil Supply Unit /3 Valve (Option)...04 Solenoid Valve (Option)...05 ISO/SAE Pattern Valve...06 Bucket Cylinder...07 Boom Cylinder...08 Boom Cylinder (Option)...09 Dipper Arm Cylinder...0 Boom Offset Cylinder...2 Dozer Blade Cylinder...3 Turntable Drive Unit Hose Installation...4 Hydraulic Pump Hose Installation...6 Oil Cooler Hose Installation...7 Travel Motor Hose Installation...8 Control Valve Hose Installation...9 Valve Hose Installation...20 Pilot Oil Supply Hose Installation...22 Boom Offset Cylinder Hose Installation.23 Dozer Blade Cylinder Hose Installation..24 Boom Hose Installation...25 Hand Levers Hose Installation...26 ISO/SAE Valve Hose Installation...27 Pilot Pressure Hose Installation...28 Electrical Auxiliary Hose Installation (Option)...29 Pilot Control (Option)...30 Engine Wire Harness...3 Right Armrest Wire Harness...32 Left Armrest Wire Harness...34 Left Armrest Wire Harness (Option)...35 Chassis Wire Harness...36 Relay Box...37 Relay Box Installation...38 Chassis Work Light...39 Boom Work Light...40 Cab Work Light (Option)...4 Horn...42 Tools...43 Alphabetical Index...45 Numerical Index...47 Torque Specifications...Inside Back Cover 9804/CP Printed in U.S.A

5 TABLE OF CONTENTS NOTES Printed in U.S.A /CP0209

6 GENERAL INFORMATION Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the kit. Refer to the appropriate illustrations for replacement locations. To ensure proper selection of the correct replacement decals, compare all of the various closeup location drawings to your machine before starting to refinish the unit. Then circle each decal shown (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal. NOTE:Refer to the SAFETY chapter of the Operator's Manual for the specific information provided on all of the various safety decals furnished in the decal kit(s). NEW DECAL APPLICATION If there is a decal on a part that is to be replaced, be sure that the decal is applied to the replacement part. Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Peel the other portion of the backing paper off slowly while applying hand pressure to smooth out the decal surface. CAUTION ALWAYS follow safety precautions on decals. Replace the decals if they are damaged, or if the unit is repainted. If repainting, BE SURE all applicable decals are affixed to your unit. DECAL LOCATIONS PAINT NOTICE Use this list to order paint for refinishing: qts. Construction Yellow (GEHL) qts. Light Gray (GEHL) qts. Dark Gray (GEHL) (2.8 oz. Spray Cans) Yellow (GEHL) (2.8 oz. Spray Cans) Dark Gray (GEHL) (2.8 oz. Spray Cans) Light Gray (GEHL) The decal kit for the model 602 Compact Excavator is listed below: Part Description & Quantity 7853 Decal Kit Diesel Fuel Hydraulic Oil Lubrication WARNING - Hydraulic Reservoir Arrow (2 places) Lift Point (6 places) Tiedown Point (4 places) WARNING - Keep Away (2 places) WARNING - Read Manual WARNING - Rotating Fan (2 places) Dozer Blade - Up and Down Travel Left Travel Right Right Joystick Control Left Joystick Control Hydraulics Compartment Latch WARNING - Mandatory Shutdown WARNING - Avoid Injury (2 places) WARNING - Avoid Injury WARNING - Entanglement Hazard WARNING - Hot Surface (2 places) Control Pattern Left Graphic (SN AB00989 and up) Left Graphic (SN AB00988 and before) Right Graphic Engine Compartment Latch WARNING - Avoid Injury Throttle Speed Decal/Gehl 9.00 X GEHL 6.00 x (2 Places) (2 places) Lift Capacity Protective Structure * Heater/Air Conditioner G Heater GEHL 3.75 x 5.92 * Used on models with optional air conditioning. 9804/CP Printed in U.S.A

7 DECAL LOCATIONS Both Sides 7 Both Sides Printed in U.S.A /CP0209

8 The decal listing has been repeated for your convenience. Part Description & Quantity 7853 Decal Kit Diesel Fuel Hydraulic Oil Lubrication WARNING - Hydraulic Reservoir Arrow (2 places) Lift Point (6 places) Tiedown Point (4 places) WARNING - Keep Away (2 places) WARNING - Read Manual WARNING - Rotating Fan (2 places) Dozer Blade - Up and Down Travel Left Travel Right Right Joystick Control Left Joystick Control Hydraulics Compartment Latch WARNING - Mandatory Shutdown DECAL LOCATIONS Part Description & Quantity WARNING - Avoid Injury (2 places) WARNING - Avoid Injury WARNING - Entanglement Hazard WARNING - Hot Surface (2 places) Control Pattern Left Graphic (SN AB00989 and up) Left Graphic (SN AB00988 and before) Right Graphic Engine Compartment Latch WARNING - Avoid Injury Throttle Speed GEHL 9.00 X GEHL 6.00 x (2 Places) (2 places) Lift Capacity Protective Structure * Heater/Air Conditioner G Heater GEHL 3.75 x 5.92 * Used on models with optional air conditioning. 9804/CP Printed in U.S.A

9 DECAL LOCATIONS Overhead Panel Decals - positioning may vary by model and cabin style Printed in U.S.A /CP0209

10 The decal listing has been repeated for your convenience. Part Description & Quantity 7853 Decal Kit Diesel Fuel Hydraulic Oil Lubrication WARNING - Hydraulic Reservoir Arrow (2 places) Lift Point (6 places) Tiedown Point (4 places) WARNING - Keep Away (2 places) WARNING - Read Manual WARNING - Rotating Fan (2 places) Dozer Blade - Up and Down Travel Left Travel Right Right Joystick Control Left Joystick Control Hydraulics Compartment Latch DECAL LOCATIONS Part Description & Quantity WARNING - Mandatory Shutdown WARNING - Avoid Injury (2 places) WARNING - Avoid Injury WARNING - Entanglement Hazard WARNING - Hot Surface (2 places) Control Pattern Left Graphic (SN AB00989 and up) Left Graphic (SN AB00988 and before) Right Graphic Engine Compartment Latch WARNING - Avoid Injury Throttle Speed GEHL 9.00 X GEHL 6.00 x (2 Places) (2 places) Lift Capacity Protective Structure * Heater/Air Conditioner G Heater GEHL 3.75 x 5.92 Printed in U.S.A /CP0209

11 DECAL LOCATIONS Printed in U.S.A /CP0209

12 602 - FILTERS, GASKETS & SEALS ENGINE OIL FILTER FUEL FILTER SEPARATOR FILTER ELEMENT ELEMENT/OUTER AIR CLEANER ELEMENT/INNER AIR CLEANER HYDRAULIC OIL FILTER PLUG GASKET GASKET/VALVE COVER O-RING /CP Printed in U.S.A

13 602 - UNDERCARRIAGE, RUBBER TRACK (SN AB02095 AND UP) 7930 UNDERCARRIAGE TRACK TENSIONER COMPLETE 2 See page 7 for individual components NON RETURN VALVE SEALING RING BOTTOM ROLLER 0 See page 20 for individual components SUPPORTING ROLLER 2 See page 6 for individual components DRIVE MOTOR 2 See page 90 for individual components SPROCKET RUBBER TRACK SWIVEL JOINT (SN AB00478 and up) See page 85 for individual components 6273 SWIVEL JOINT (SN AB00477 and before) See page 85 for individual components 6265 TURNTABLE SPROCKET GUARD LT SPROCKET GUARD RT COVER/RT COVER/LT COVER BRACKET SEAL KIT-TRACK TENSION CYLINDER WASHER PLUG GREASE ZERK-9MM HEX HEAD CAP HB M6-2X90 C0.9 ZY HB M6-2.0 X 70 C 0.9 ZO HLN INS M6-2.0 ZO SHCS M4-.5X45 F0.9 ZY SHCS M4-.5X40 F0.9 ZY SHCS M2-.75X45 C0.9 ZY CS M2-.75X30 C0.9 ZO SCREW CS M0-.5X25 C0.9 ZY CS M0-.5X20 C8.8 ZY SHCS M8-.25X20 C8.8 ZY WASHER TENSION CYLINDER WASHER/ROUND HI-TENS LOCKWASHER S LOCKWASHER WASHER/GR A WASHER/NORD-LOCK NL TENSION ROLLER 2 See page 7 for individual components SPRINGS ADAPTER PLATE WASHER/NORD-LOCK NL SEAL KIT/BOTTOM ROLLER SEAL (2.5M) 2 Printed in U.S.A 9804/CP0209

14 602 - UNDERCARRIAGE, RUBBER TRACK (SN AB02094 AND BEFORE) UNDERCARRIAGE TRACK TENSIONER COMPLETE 2 See page 7 for individual components NON RETURN VALVE RING BOTTOM ROLLER 0 See page 20 for individual components SUPPORTING ROLLER 2 See page 6 for individual components DRIVE MOTOR 2 See page 90 for individual components SPROCKET RUBBER TRACK SWIVEL JOINT (SN AB00478 and up) See page 85 for individual components 6273 SWIVEL JOINT (SN AB00477 and before) See page 85 for individual components 6265 TURNTABLE SPROCKET GUARD LT SPROCKET GUARD RT COVER/RT COVER/LT COVER COVER SEAL KIT-TRACK TENSION CYLINDER WASHER PLUG GREASE ZERK-9MM HEX HEAD CAP HB M6-2X90 C0.9 ZY HB M6-2.0 X 70 C 0.9 ZO HLN INS M6-2.0 ZO SHCS M4-.5X45 F0.9 ZY SHCS M4-.5X40 F0.9 ZY SHCS M2-.75X45 C0.9 ZY CS M2-.75X30 C0.9 ZO SHCS M6-.5X40 F0.9 ZY CS M0-.5X25 C0.9 ZY CS M0-.5X20 C8.8 ZY SHCS M8-.25X20 C8.8 ZY WASHER TENSION CYLINDER WASHER/ROUND HI-TENS LOCKWASHER S WASHER WASHER/GR A WASHER/NORD-LOCK NL TENSION ROLLER 2 See page 7 for individual components SPRINGS SEAL KIT/BOTTOM ROLLER SEAL (2.5M) /CP Printed in U.S.A

15 602 - UNDERCARRIAGE, STEEL TRACK (OPTION) (SN AB02095 AND UP) 7930 UNDERCARRIAGE TRACK TENSIONER COMPLETE 2 See page 8 for individual components NON RETURN VALVE SEALING RING BOTTOM ROLLER 0 See page 20 for individual components SUPPORTING ROLLER 2 See page 6 for individual components DRIVE MOTOR 2 See page 90 for individual components SPROCKET STEEL TRACK TURNTABLE SPROCKET GUARD LT SPROCKET GUARD RT COVER/RT COVER/LT COVER BRACKET SEAL KIT-TRACK TENSION CYLINDER WASHER PLUG GREASE ZERK-9MM HEX HEAD CAP HB M6-2X90 C0.9 ZY HB M6-2.0 X 70 C 0.9 ZO HLN INS M6-2.0 ZO SHCS M4-.5X45 F0.9 ZY ADAPTER PLATE FHSCS M2-.75X40 C0.9 ZY CS M2-.75X30 C0.9 ZO SHCS M6-.5X40 F0.9 ZY CS M0-.5X25 C8.8 ZY CS M0-.5X20 C8.8 ZY SHCS M8-.25X20 C8.8 ZY WASHER WASHER WASHER/ROUND HI-TENS LOCKWASHER S LOCKWASHER WASHER/GR A WASHER/NORD-LOCK NL TENSION ROLLER SPRINGS TENSION CYLINDER CHAIN GUARD LT CHAIN GUARD RT SHCS M4-.5X40 F0.9 ZY WASHER/NORD-LOCK NL SCREW SEAL KIT/BOTTOM ROLLER CHAIN LINK STEEL PIN - MASTER STEEL PIN SEAL (2.5M) SWIVEL JOINT (SN AB00478 and up) 6273 SWIVEL JOINT (SN AB00477 & before) See page 85 for individual components Printed in U.S.A /CP0209

16 602 - UNDERCARRIAGE, STEEL TRACK (OPTION) (SN AB02094 AND BEFORE) UNDERCARRIAGE TRACK TENSIONER COMPLETE 2 (SN AB00588 and up) See page 8 for individual components * TRACK TENSIONER COMPLETE 2 (SN AB00587 and before) See page 8 for individual components NON RETURN VALVE SEALING RING BOTTOM ROLLER 0 See page 20 for individual components SUPPORTING ROLLER 2 See page 6 for individual components DRIVE MOTOR 2 See page 90 for individual components SPROCKET STEEL TRACK TURNTABLE SPROCKET GUARD LT SPROCKET GUARD RT COVER/RT COVER/LT COVER BRACKET SEAL KIT-TRACK TENSION CYLINDER WASHER PLUG GREASE ZERK-9MM HEX HEAD PROTECTION CAP HB M6-2X90 C0.9 ZY HB M6-2.0 X 70 C 0.9 ZO HLN INS M6-2.0 ZO SHCS M4-.5X45 F0.9 ZY SWIVEL JOINT (SN AB00478 and up) 6273 SWIVEL JOINT (SN AB00477 & before) See page 85 for individual components FHSCS M2-.75X40 C0.9 ZY CS M2-.75X30 C0.9 ZO SHCS M6-.5X40 F0.9 ZY CS M0-.5X25 C8.8 ZY CS M0-.5X20 C8.8 ZY SHCS M8-.25X20 C8.8 ZY WASHER /CP Printed in U.S.A

17 602 - UNDERCARRIAGE, STEEL TRACK (OPTION) (SN AB02094 AND BEFORE) WASHER WASHER/ROUND HI-TENS LOCKWASHER S WASHER WASHER/GR A WASHER/NORD-LOCK NL TENSION ROLLER 2 (SN AB00588 and up) See page 8 for individual components 7964 TENSION ROLLER 2 (SN AB00587 and before) See page 8 for individual components SPRINGS TENSION CYLINDER CHAIN GUARD LT CHAIN GUARD RT SHCS M4-.5X40 F0.9 ZY SEAL KIT SEAL (2.5M) CHAIN LINK STEEL PIN - MASTER STEEL PIN 76 * For service use 7974 (Track Tensioner Complete) to replace 7963 (Track Tensioner Complete). Printed in U.S.A /CP0209

18 602 - SUPPORTING ROLLER SUPPORTING ROLLER LOCKWASHER S SCREW BEARING SEAL WASHER WASHER SHCS M5-0.8X6 C8.8 ZY /CP Printed in U.S.A

19 602 - TRACK TENSIONER, RUBBER TRACK TRACK TENSIONER COMPLETE NON RETURN VALVE RING SHCS M2-.75x45 C0.9 ZY WASHER/ROUND HI-TENS SPRING TENSION ROLLER TENSION CYLINDER SEAL KIT-TENSION CYLINDER SEAL KIT BUSHING BRACKET SHAFT PLUG SCREW WASHER 8 Printed in U.S.A /CP0209

20 602 - TRACK TENSIONER, STEEL TRACK (OPTION) (SN AB0588 AND UP) 7974 TRACK TENSIONER COMPLETE NON RETURN VALVE SEALING RING SHCS M2-.75x45 C0.9 ZY WASHER/ROUND HI-TENS SPRING TENSION ROLLER TENSION CYLINDER SEAL KIT-TENSION CYLINDER SEAL KIT BUSHING BRACKET SHAFT PLUG SCREW WASHER /CP Printed in U.S.A

21 602 - TRACK TENSIONER, STEEL TRACK (OPTION) (SN AB0587 AND BEFORE) 7974 TRACK TENSIONER COMPLETE NON RETURN VALVE SEALING RING SHCS M2-.75x45 C0.9 ZY WASHER/ROUND HI-TENS SPRING TENSION ROLLER TENSION CYLINDER SEAL KIT-TENSION CYLINDER SEAL KIT BUSHING BRACKET SHAFT PLUG SCREW WASHER 8 Printed in U.S.A /CP0209

22 602 - BOTTOM ROLLER BOTTOM ROLLER BUSHING SEAL KIT PLUG 9804/CP Printed in U.S.A

23 602 - DOZER BLADE PRE-ASSEMBLED DOZER BLADE (Includes ref. nos. 7, 8, & 2) 2 69 PIN PIN PIN BUSHING PIN SEAL GREASE ZERK (9MM HEX HEAD) CAP NUT DOZER BLADE CYLINDER See page 3 for individual components 652 BUSHING SEAL SHCS M2-.75X0 C0.9 ZY 4 Printed in U.S.A /CP0209

24 602 - CHASSIS SWING BRACKET BUSHING BOOM OFFSET CYLINDER See page 2 for individual components PIN PIN TURNTABLE DRIVE UNIT COMPLETE (SN AB0533 and up) See page 88 for individual components TURNING GEAR KIT (SN AB0532 and before) See page 89 for individual components 6422 CAP O-RING HN SLTD M48-3 F8 ZY PIN/SPRING M8X80 ZO HB M6-2X90 C0.9 ZY WASHER SCREW WASHER/NORD-LOCK NL WASHER/GR A CS M0-.5X25 C0.9 ZY LOCKWASHER S SHCS M2-.75x45 C0.9 ZY (SN AB0533 and up) CS M2-.75X40 C0.9 ZY (SN AB0532 and before) BUSHING PIN SEAL PIN SEAL POP RIVET A4 X PLUG WASHER WASHER/GR A REFLECTOR BRACKET SCREW HN M0-.25 F8 ZY WASHER/GR A 0.5 ZO BRACKET (SN AB0923 and up) CS M2-.75X40 C0.9 ZY PIN WASHER 4 64 GREASE ZERK (7MM HEX HEAD) PIN/SPRING M8X TURNTABLE SEAL (2.5M) SEAL (2.5M) 9804/CP Printed in U.S.A

25 602 - CHASSIS COVERS COVER COVER COVER COVER COVER SHCS M8-.25X20 C8.8 ZY LOCKWASHER WASHER 8.4 ST A2C SEAL FOAM (7.0M) FASTEN PLATE (SN AB02930 and up) COVER (SN AB02930 and up) LOCKWASHER (SN AB02930 and up) CS M8-.25X30 C8.8 ZY (SN AB02930 and up) Printed in U.S.A /CP0209

26 602 - LUBRICATION LUBRICATION ZERK BLOCK CS M6-X30 C8.8 ZY LOCKWASHER S GREASE ZERK (7MM HEX HEAD) CAP SCREW JOINT LUBRICATION TUBE (0.9M) HP HOSE NUT WASHER SCREW JOINT ELBOW SET SCREW 9804/CP Printed in U.S.A

27 602 - REAR WALL REAR WALL COVER WASHER/QUICK LOCK QUICKLOCK/LOWER RIVET/BLIND A3 X SHCS M5-0.8X2 C8.8 ZY SCREW LOCKWASHER S WASHER SHCS M2-.75X35 C0.9 ZY WASHER WASHER/GR A SHCS M2-.75X25 C8.8 ZY ISOLATION MAT BRACKET HEX SCREW ISOLATION MAT ISOLATION MAT ISOLATION MAT ISOLATION MAT ISOLATION MAT ISOLATION MAT HEX SCREW WASHER WASHER/BR A 3 ZO DIN LN INS M8-.25 C8 ZY SEAL FOAM (.0M) SHIELD/DEFLECTION (SN AB0268 and up) SNAP RING S SHIELD/DEFLECTION (SN AB0268 and up) COVER FHSCS M5-0.8X6 C8.8 ZY NUT/CAGE M QUICKLOCK/HEXAGON WASHER/GR A 0.5 ZO 2 Printed in U.S.A /CP0209

28 602 - VALVE COVER VALVE COVER PNEUMATIC SPRING HINGE HINGE ISOLATION MAT PLATE CS M8-.25 X 30 C8.8 ZY LOCKWASHER WASHER HN M6-.00 C8 ZO CAGE NUT M HANDLE FHSCS M4-2 X 6 C8.8 ZY HN M4-0.7 C8 ZY LATCH CS M8-.25 X 6 C8.8 ZY BRACKET HEX SCREW SCREW LOCKWASHER S WASHER GR A6.4 ZO DIN BRACKET CABLE/VALVE COVER RELEASE SCREW LN INS M6- C8 ZY CABLE LOCK WASHER 8.4 ST A2C BRACKET RUBBER STOP WASHER HN M6- C8 ZY FHSCS M6- X 20 C8.8 ZY CAGE NUT M BELLOWS ISOLATION MAT ANGLE (SN AB02254 and up) ANGLE (SN AB02253 and before) HLN INS M8 8 ZO D FRAME 9804/CP Printed in U.S.A

29 602 - COUNTERWEIGHT COUNTERWEIGHT WASHER/ROUND HI-TENS CS M20-2.5X70 C8.8 ZY BRACKET BRACKET SCREW LOCKWASHER S LW SPRING 6 DIN CS M2-.75X25 C8.8 ZY WASHER WASHER/GR A CABLE 3200MM SCREW HN M6- C8 ZY CABLE LOCK COVER RETAINER REFLECTOR POP RIVET A4 X CS M8-.25X45 C8.8 ZY WASHER GR A6.4 ZO DIN BELLOWS WINDSHIELD WASHING TANK W/PUMP CLAMP SHCS M5-0.8X20 C8.8 ZY WASHER/GR A 5.3 ZO DIN ANGLE PUMP Printed in U.S.A /CP0209

30 602 - ENGINE HOOD HOOD HINGE BRACKET CS M8-.25X30 C8.8 ZY LOCKWASHER WASHER PNEUMATIC SPRING HN M5-0.8 C8 ZY HANDLE FHSCS M4-2X6 C8.8 ZY PLATE HN M4-0.7 C8 ZY LATCH WASHER CS M8-.25X6 C8.8 ZY RUBBER EXTRUSION (2.65M) RUBBER EXTRUSION (.3M) ISOLATION MAT 9804/CP Printed in U.S.A

31 602 - HOSE COVER HOSE COVER LOCKWASHER WASHER 8.4 ST A2C NUT/CAGE M CS M8-.25x25 C8.8 ZY (SN AB0264 and up) HEX SCREW (SN AB0263 and before) PLUG RUBBER EXTRUSION (0.96M) CS M8-.25X25 C8.8 ZY BRACKET ANTI-SLIDE STRIP (.9M) GREASE GUN BRACKET (SN AB0264 and up) Printed in U.S.A /CP0209

32 602 - HYDRAULIC TANK COVER TANK COVER WASHER/GR A 0.5 ZO BRACKET NUT/CAGE M HEX SCREW LOCKWASHER WASHER 8.4 ST A2C SHCS M0-.25X20 F8.8 ZY LOCKWASHER S /CP Printed in U.S.A

33 602 - ISOLATION MATS ISOLATION MAT ISOLATION MAT ISOLATION MAT ISOLATION MAT ISOLATION MAT ISOLATION MAT/REAR PLATE ISOLATION MAT/TANK ISOLATION MAT/REAR PLATE ISOLATION MAT/REAR PLATE Printed in U.S.A /CP0209

34 602 - TOOL BOX TOOL BOX BRACKET/TOOL BOX BRACKET/TOOL BOX CS M8-.25X6 C8.8 ZY WASHER WASHER/GR A 8.4 ZO DIN LN INS M6- C8 ZY CS M6-X6 C8.8 ZY NUT/CAGE M WASHER /CP Printed in U.S.A

35 602 - TOOL BOX (A/C) TOOL BOX (A/C) BRACKET/TOOL BOX BRACKET/TOOL BOX CS M8-.25X6 C8.8 ZY LOCKWASHER WASHER/GR A 8.4 ZO DIN LN INS M6- C8 ZY CS M6-X6 C8.8 ZY NUT/CAGE M WASHER 6 Printed in U.S.A /CP0209

36 602 - BOOM PRE-ASSEMBLED BOOM (Includes ref. nos. 5-8 and 23) TUBE TUBE HB M8-.25X 40 C8.8 ZY TUBE CLAMP LN INS M0-.5 C8 ZY COVER HB M6-X35 C8.8 ZY TUBE CLAMP COVER SCREW TUBE 5 64 GREASE ZERK (7MM HEX HEAD) CAP RING/SNAP SB BUSHING PIN WASHER HN SLTD M48-3 F8 ZY PIN/SPRING M8X80 ZO PIN SEAL BUSHING BOOM CYLINDER COMPLETE See page 08 for individual components PIN PIN SCREW NUT PIN SEAL TUBE TUBE 9804/CP Printed in U.S.A

37 602 - DIPPER ARM PRE-ASSEMBLED DIPPER ARM SHORT (Includes ref. nos. 7, 0,, 36 & 37) PRE-ASSEMBLED DIPPER ARM LONG (OPTION) SEAL BUSHING PIN SNAP RING SB HN SLTD M48-3 F8 ZY PIN/SPRING M8X80 ZO 0 64 GREASE ZERK (7MM HEX HEAD) CAP COUPLER (SN AB0234 and up) QUICK COUPLER (SN AB0233 and before) PROTECTION CAP (SN AB0234 and up) DUST CAP - OLD STYLE ONLY (SN AB0233 and before) SCREW JOINT 2 (SN AB0234 and up) 6452 SCREW JOINT (SN AB0233 and before) CAP (SN AB0234 and up) DUST PLUG - OLD STYLE ONLY (SN AB0233 and before) COUPLER (SN AB0234 and up) QUICK COUPLER (SN AB0233 and before) PIN LYNCH PIN DIPPER ARM CYLINDER (SN AB0490 and up) See page 0 for individual components DIPPER ARM CYLINDER (SN AB0489 and before) See page for individual components SCREW JOINT WASHER NUT SCREW PIN PIN SEAL BUSHING 2 Printed in U.S.A /CP0209

38 602 - CONNECTING LINK CONNECTING LINK CONNECTING LINK SNAP RING SB BUSHING GREASE ZERK (7MM HEX HEAD) CAP PIN LYNCH PIN PIN PIN COVER SNAP RING S SHCS M6-.5X30 F2.9 ZY BUCKET CYLINDER See page 07 for individual components PIN SHCS M8-.25X90 C8.8 ZY LN INS M8-.25 C8 ZY PIN BUSHING BUSHING PIN SEAL CONNECTING LINK (STANDARD = 380MM) (Includes ref. nos. 4, 5, 6, 7, 20 & 22) 7927 CONNECTING LINK (OPTION = 330MM) (Includes ref. nos. 4, 5, 6, 7, 20 & 22) 9804/CP Printed in U.S.A

39 602 - CAB MOUNTING CUSHION HB M2-.75X00 C8.8 ZY WASHER/GR A 3 DIN CS M0-.5X30 C8.8 ZY CS M0-.5X25 C8.8 ZY WASHER/GR A LOCKWASHER S SUPPORT WASHER WASHER/GR A NUT HN M0-.25 F8 ZY 4 Printed in U.S.A /CP0209

40 602 - MAIN WIRE HARNESS MAIN WIRE HARNESS (SN AB0940 and up) MAIN WIRE HARNESS (SN AB0939 and before) CABLE CLIP TUBING SLIT (0.2M) 9804/CP Printed in U.S.A

41 602 - CAB (CAB SN AND UP) 2095 CAB COMPLETE MIRROR PLUG PLUG PIN BRACKET PLATE WASHER G DOOR LOCK WIPER MOTOR WIPER MOTOR COVER WIPER ARM WIPER BLADE CLIPS WATER HOSE (0.60M) WATER HOSE (4.20M) NOZZLE NON-RETURN VALVE DOME LIGHT BULB SCREW MIRROR LT CS M6-X6 C8.8 ZY WASHER COVER RADIO FRAME ANTENNA SPEAKER NUT COVER COVER COVER HEAT SHRINK SLEEVE (0.05M) BRACKET COLLAR SHCS M CORD WASHER HEX SCREW WASHER WASHER MIRROR RT RETROFIT KIT/LT MIRROR RETROFIT KIT/RT MIRROR Printed in U.S.A /CP0209

42 602 - CAB (CAB SN AND BEFORE) 2095 CAB COMPLETE (SN AB0940 and up) CAB COMPLETE (SN AB0939 and before) PLUG PLUG PIN BRACKET PLATE WASHER G DOOR LOCK (CAB SN and up) DOOR LOCK (CAB SN and before) WIPER MOTOR COVER WATER HOSE (4.20M) WIPER BLADE CLIPS WATER HOSE (0.60M) WATER HOSE (4.20M) NOZZLE NON RETURN VALVE DOME LIGHT BULB SCREW MIRROR LT CS M6-X6 C8.8 ZY WASHER COVER RADIO ANTENNA SPEAKER NUT COVER COVER COVER (SN AB00989 and up) COVER (SN AB00988 and before) 9804/CP Printed in U.S.A

43 602 - CAB (CAB SN AND BEFORE) WASHER HEX SCREW WASHER WASHER HEAT SHRINK SLEEVE (0.05M) BRACKET MIRROR RT RETROFIT KIT/LT MIRROR RETROFIT KIT/RT MIRROR COLLAR 2 (SN AB0940 and up) SHCS M6 2 (SN AB0940 and up) MIRROR 2 (SN AB0940 and up) ASHTRAY (SN AB0939 and before) WIPER MOTOR FRAME CORD Printed in U.S.A /CP0209

44 602 - CAB (COMPONENTS - ALL SERIAL NUMBERS) HOSE PROFILE (2.4M) RUBBER PROFILE (4.6M) RUBBER PROFILE (.7M) LOCK (FRONT LT, REAR RT) LOCK (FRONT RT, REAR LT) SCREW BRACKET-LT BRACKET-RT CS M6-X30 C8.8 ZY WASHER RESILIENT PAD RUBBER PLUG SCREW FASTENER STRAP (CAB SN and before) LN INS M6- C8 ZY 2 (CAB SN and before) CIGARETTE LIGHTER VENT VENT WASHER ADHESIVE TAPE (0.4M) BRACKET (SN AB00989 and up) BRACKET (SN AB00988 and before) SCREW VENT PLATE CS M6-X2 C8.8 ZY VENT PLATE (A/C) VENT (A/C) DUCT (A/C) SHCS M8-.25X6 C8.8 ZY LOCKWASHER WASHER SEAL STRAP FOAM (2.0M) RUBBER PROFILE (0.50M) 9804/CP Printed in U.S.A

45 602 - CAB (SN AB0940 AND UP) SHIELD SCREW/PAN HEAD TAP GUTTER BRACKET SCREW FOOT REST CS M8-.25X6 C8.8 ZY WASHER/GR A 8.4 ZO DIN FOOTREST SCREW LN INS M8-.25 C8 ZY BRACKET ADHESIVE TAPE (0.8M) WASHER LN INS M6- C8 ZY EDGE PROTECTION (0.M) FOAM STRIP (.0M) ADAPTER PLATE Printed in U.S.A /CP0209

46 602 - CAB (SN AB0939 AND BEFORE) SHIELD SCREW/PAN HEAD TAP GUTTER (SN AB00989 and up) 6844 GUTTER (SN AB00988 and before) BRACKET (SN AB00989 and up) BRACKET (SN AB00988 and before) SCREW FOOT REST CS M8-.25X6 C8.8 ZY WASHER/GR A 8.4 ZO DIN FOOT REST SCREW LN INS M8-.25 C8 ZY BRACKET ADHESIVE TAPE (0.8M) WASHER LN INS M6- C8 ZY FOAM STRIP (.0M) EDGE PROTECTION (0.M) 9804/CP Printed in U.S.A

47 602 - FRONT WINDOW FRONT WINDOW FRONT WINDOW-TINTED FRONT WINDOW FRAME/LOWER FRONT WINDOW FRAME/UPPER FHCS M8-.25X20 C8.8 ZY WASHER RUBBER WASHER RUBBER WASHER WASHER/GR A 8.4 ZO DIN NUT/HEX DOMED CAP M PVC - WASHER EDGE PROTECTION (.0M) SUN VISOR (CAB SN LK-74 and up) SUN VISOR (CAB SN LK-73 and before) RUBBER PLUG BRACKET BRACKET SUN VISOR COMPLETE SCREW SCREW PVC-WASHER 2 Printed in U.S.A /CP0209

48 602 - CAB WINDOWS & FRONT WINDOW TOP FRONT WINDOW LOWER FRONT WINDOW LOWER TINTED PVC-WASHER RUBBER WASHER RUBBER WASHER NUT WASHER HN M8-.25 C8 ZY RUBBER PROFILE (.75M) SIDEPANE LT 7989 SIDEPANE LT TINTED 7925 UPPER SIDEPANE RT 7928 UPPER SIDEPANE RT TINTED RUBBER PROFILE (.5M) REAR WINDOW (CAB SN AB0939 and before) REAR WINDOW (CAB SN AB0940 and up) 7929 REAR WINDOW TINTED (CAB SN AB0940 and up) RUBBER PROFILE (0.87M) 9804/CP Printed in U.S.A

49 602 - CAB SLIDING WINDOW SLIDING WINDOW COMPLETE WINDOW/SLIDING 7920 WINDOW/SLIDING, TINTED WINDOW/STATIONARY 7922 WINDOW/STATIONARY TINTED LOCK Printed in U.S.A /CP0209

50 602 - CAB DOOR (SN AB0940 AND UP) CAB DOOR/LT COMPLETE SCREW LN INS M8-.25 C8 ZY HANDLE SHIM SHIM KEY (W/O LOCK) COVER RUBBER PROFILE (3.30M) DOOR WINDOW DOOR WINDOW, TINTED LN INS M0-.5 C8 ZY G RUBBER WASHER CS M6-X20 C8.8 ZY WASHER SHCS LN INS M5-0.8 C8 ZY WASHER G DOOR LATCH WASHER LOCK (W/O KEYS) 9804/CP Printed in U.S.A

51 602 - CAB DOOR (SN AB0939 AND BEFORE) CAB DOOR/LT COMPLETE (SN AB00989 and up) 6476 CAB DOOR/LT COMPLETE (SN AB00988 and up) LOCK (W/O KEYS) SCREW LN INS M8-.25 C8 ZY HANDLE SHIM SHIM KEY (W/O LOCK) COVER RUBBER PROFILE (3.30M) DOOR WINDOW DOOR WINDOW, TINTED LN INS M0-.5 C8 ZY DOOR TRIM CS M6-X20 C8.8 ZY WASHER SHCS LN INS M5-0.8 C8 ZY WASHER G DOOR LATCH RIVET MM WASHER G RUBBER WASHER Printed in U.S.A /CP0209

52 602 - CAB INTERIOR COVER TRIM (SN AB0940 AND UP) 7923 FLOOR MAT COVER VALVE COVER COVER COVER COVER LT MAT/ROOF COVER MAT/REAR WALL COVER RIVET MM RIVET 20MM FLOOR MAT 9804/CP Printed in U.S.A

53 602 - CAB INTERIOR COVER TRIM (SN AB0939 AND BEFORE) FRONT COVER TRIM COVER VALVE COVER COVER COVER COVER MAT/ROOF COVER G MAT/REAR WALL COVER RIVET MM RIVET 20MM FLOOR MAT/PART FLOOR MAT/PART REAR COVER TRIM SCREW 8 Printed in U.S.A /CP0209

54 602 - ROTATING BEACON (OPTION) LAMP COMPLETE LENS HALOGEN LIGHT BULB WASHER GR A8.4 ZO DIN LN INS M8-.25 C8 ZY COVER LAMP ATTACHMENT SCREW BLIND RIVET NUT BRACKET SYMBOL/TURNING LIGHT LIGHT SWITCH 9804/CP Printed in U.S.A

55 602 - HEATER CAB HEATER CAB HEATER BRACKET WASHER SEAL STRAP FOAM (0.70M) CS M8-.25X6 C8.8 ZY LOCKWASHER WASHER 8.4 ST A2C NUT/CAGE M CS M6-X20 C8.8 ZY LOCKWASHER S WASHER GR A6.4 ZO DIN SUPERFLEX HOSE (.5M) STRAP HEATER HOSE (3.5M) HEATER HOSE (3.5M) HOSE CLAMP HOSE COVER UNION NUT A 2VERZ WASHER º FITTING SCREW JOINT NOZZLE SUPERFLEX HOSE (.5M) VALVE BOWDEN CONTROL KNOB CLIP RUBBER BUSHING REDUCTION JOINT RUBBER BUSHING Printed in U.S.A /CP0209

56 602 - OPERATOR S SEAT (SN AB0940 AND UP) PROFILE RUBBER-METAL-BUFFER FIXING PLATE OPERATORS SEAT (CLOTH) SEAT BELT HEX SCREW LOCKWASHER WASHER LIMIT JOYSTICK CONSOLE ARMREST TUBE PANEL RT PANEL LT PLUG PLUG NUT SPRING HN DOMED CAP M TUBE LN INS M8-.25 C8 ZY LOCKWASHER HB M0-.5X20 C8.8 ZY WASHER KNOB D40MM SHCS M8-.25X30 C8.8 ZY PIN PIN PIN WASHER/GR A LN INS M0-.5 C8 ZY MICROSWITCH NUT/CAGE M WASHER NUT WASHER 8.4 ST A2C LW M8 ZY DIN HN M8-.25 C8 ZY DIN SHSS CP M8-.25X2 C 45H SCREW/C'SUNK HD M5X CS M8-.25X6 C8.8 ZY WASHER 8.4 ST A2C BRACKET SCREW SHEET METAL SHCS M8-.25X90 C8.8 ZY NECK SUPPORT CUSHION SEAT UPHOLSTERY CLIP-ON NUT FLAT HEAD SCREW 9804/CP Printed in U.S.A

57 602 - OPERATOR S SEAT (SN AB0939 AND BEFORE) PROFILE RUBBER-METAL-BUFFER FIXING PLATE OPERATORS SEAT (CLOTH) SEAT BELT HEX SCREW LOCKWASHER WASHER LIMIT JOYSTICK CONSOLE ARMREST HANDLE PANEL RT PANEL LT COVER PLUG NUT SPRING TUBE PIN HN DOMED CAP M LOCKWASHER CS M6-X2 C8.8 ZY LOCKWASHER S WASHER GR A6.4 ZO DIN SHCS M8-.25X30 C8.8 ZY PIN PIN PIN WASHER/GR A LN INS M0-.5 C8 ZY MICROSWITCH NUT/CAGE M WASHER NUT WASHER 8.4 ST A2C LW M8 ZY DIN HN M8-.25 C8 ZY SHSS CP M8-.25X2 C 45H SCREW/C'SUNK HD M5X CS M8-.25X6 C8.8 ZY WASHER 8.4 ST A2C BRACKET NECK SUPPORT CUSHION SEAT UPHOLSTERY CLIP-ON NUT 8 Printed in U.S.A /CP0209

58 602 - BLOWER BLOWER BRACKET/STANDARD SEAT SCREW LOCKWASHER S WASHER GR A4.3 ZO DIN SEAL FOAM (.0M) KNOB ON-OFF SWITCH HARNESS WIRING BLOWER LEVEL DECAL 9804/CP Printed in U.S.A

59 602 - BLOWER MOUNTING KIT BLOWER MOUNTING CASE BRACKET BRACKET VENT KNOB M8X BRACKET/CAB HEATING Printed in U.S.A /CP0209

60 602 - AIR CONDITIONING INSTALLATION (OPTION) HEAT UNIT/AIR CONDITIONER CASE/AIR CONDITIONING UNIT GRILLE PROTECTING COVER SUPERFLEX (.M) KNOB M8X SCREW LOCKWASHER S WASHER GR A6.4 ZO DIN NUT/CAGE M SEAL STRAP FOAM (3.80M) 6554 SHCS M8-.25X6 C8.8 ZY WASHER WASHER 8.4 ST A2C ISOLATION MAT ISOLATION MAT NUT HOSE CLAMP FAN PROTECTING COVER SUPERFLEX (.M) THERMOSTAT EXPANSION VALVE FILTER 9804/CP Printed in U.S.A

61 602 - AIR CONDITIONING ADDITIONAL PARTS (OPTION) COMPRESSOR SCREW WASHER/GR A TUBE LN INS M0-.5 C8 ZY BRACKET TIGHTENER PULLEY CS M0-.5X40 C8.8 ZY LOCKWASHER S WASHER/GR A 0.5 ZO SPACER AR CLAMPING STRAP BRACKET NUT HEX SCREW WASHER WASHER/GR A 8.4 ZO DIN G BELT/AIR CONDITIONING LW M8 RZO HB M8-.25X70 C8.8 ZY SPACER FAN BLADE CS M8-.25X50 C8.8 ZY CONNECTION BLOCK FAN GUARD SEAL KIT Printed in U.S.A /CP0209

62 602 - AIR CONDITIONING INSTALLATION (OPTION) HEATER/AIR-CONDITIONER BRACKET BRACKET BRACKET ADAPTER ADAPTER BRACKET AIR-DRYER RUBBER TENSION STRAP G HEAT EXCHANGER 6357 CONNECTOR SCREW JOINT WASHER UNION NUT AL 2 VERZ HOSE COVER HOSE CLAMP º FITTING SCREW JOINT HP HOSE HP HOSE HP HOSE LP HOSE PVC EDGE PROTECTION (.8M) HN M8-.25 C8 ZY LOCKWASHER WASHER HEX SCREW CS M8-.25X25 C8.8 ZY WASHER 8.4 ST A2C HANDLE REDUCTION JOINT COMPRESSOR VALVE BOWDEN CONTROL CLIP KNOB HEATER HOSE (3.5M) WASHER LP SWITCH PRESSURE SWITCH HEATER HOSE (.7M) HEATER HOSE (.8M) AIR CONDITIONER KIT (Includes ref. nos., 8, 0, 9, 20, 2, 22, 32, 39 & 40) 9804/CP Printed in U.S.A

63 602 - DIESEL ENGINE DIESEL ENGINE (YANMAR 4TNE98-NSR) BELT/FAN ALTERNATOR ENGINE OIL FILTER STARTER FAN/COOLING 794 FAN/COOLING (A/C) SEPARATOR FILTER ELEMENT FUEL FILTER SOLENOID STOP KIT (Includes ref. nos. 5, 6 & 8) PRE-HEATER 4 62 GASKET SET SHIELD SHCS M6-X20 C8.8 ZY CLAMP BAR STOP SOLENOID Printed in U.S.A /CP0209

64 602 - ENGINE MOUNTS ENGINE MOUNT ENGINE MOUNT ENGINE MOUNT ENGINE MOUNT BRACKET BRACKET MOTOR MOUNT SHCS M0-.25X25 F8.8 ZY LOCKWASHER S WASHER/GR A SHCS M2-.75X35 C0.9 ZY WASHER WASHER/GR A 3 DIN CS M0-.5X6 C8.8 ZY FHSCS M2-.75X40 C0.9 ZY NUT GROUND CABLE CS M8-.25X6 C8.8 ZY LOCKWASHER WASHER 8.4 ST A2C /CP Printed in U.S.A

65 602 - CYLINDER HEAD CYLINDER HEAD EXHAUST VALVE INTAKE VALVE PLUG NUT THERMAL SHIELD SEAL RING STUD BOLT CAP CLAMP SPACER SPRING SEAL KIT SEAL VALVE SHAFT VENTING HOSE VALVE COVER GASKET/VALVE COVER OIL COVER O-RING HEADNUT O-RING BREATHER BRACKET 3 Printed in U.S.A /CP0209

66 602 - CYLINDER BLOCK CYLINDER HEAD GASKET PLUG PLUG SCREW BUSHING COVER SCREW AXIAL BEARING AXIAL BEARING (OS=0.25MM) MAIN BEARING SET MAIN BEARING SET (US=0.25MM) /CP Printed in U.S.A

67 602 - SEAL CRANKSHAFT FLYWHEEL HOUSING FITTING PIN REAR CRANKSHAFT SEAL 4 ** GEARBOX W/CRANKSHAFT SEAL FRONT CRANKSHAFT SEAL OIL PUMP O-RING O-RING O-RING O-RING OIL FILLER CAP OIL FILLER PIPE O-RING O-RING ** Call for Availability Printed in U.S.A /CP0209

68 602 - OIL PAN OIL PAN ASSY PLUG/DRAIN PLUG GASKET SCREW M8 X 2 PLATED DRAIN COUPLER HOSE CLAMP DRAIN COUPLING FLEXIBLE TUBE (0.5M) DRAIN KIT 9804/CP Printed in U.S.A

69 602 - CAMSHAFT CAMSHAFT ASSY LIFTER PUSH ROD 8 4 ** BRACKET GEAR O-RING GEAR 8 ** SPRING WASHER 9 ** NUT ** Call for Availability Printed in U.S.A /CP0209

70 602 - CRANKSHAFT & PISTONS CRANK SHAFT GEAR PIN FITTING KEY PULLEY FRONT CRANKSHAFT SEAL PISTON PISTON (OS=0.25MM) PISTON RING SET PISTON RING SET (OS=0.25MM) LOCK RING CONNECTING ROD BUSHING SCREW BEARING BEARING RING GEAR PIN REAR CRANKSHAFT SEAL BELT PULLEY O-RING 9804/CP Printed in U.S.A

71 602 - LUBRICATION OIL DIP STICK DIPSTICK TUBE SENDER/OIL PRESSURE BANJO BOLT ENGINE GASKET PIPE LINE 7 ** BANJO BOLT 8 ** SEAL RING ENGINE OIL FILTER TUBE O-RING SCREW JOINT ** Call for Availability Printed in U.S.A /CP0209

72 602 - COOLING SYSTEM WATER PUMP GASKET/WATER PUMP 3 ** BELT PULLEY BELT/FAN THERMOSTAT CASING GASKET/THERMOSTAT GASKET/THERMOSTAT THERMOSTAT SEAL/THERMOSTAT CASING SWITCH/THERMOSTAT (0 C) SEAL HOSE/LOWER RADIATOR CLAMP FAN SPACER RADIATOR CAP/RADIATOR HOSE/UPPER RADIATOR 8 ** THERMOSTAT HOUSING DRAIN VALVE ** Call for Availability 9804/CP Printed in U.S.A

73 602 - FUEL INJECTION SYSTEM FUEL INJECTION PUMP ASSY INJECTION VALVE ASSY WASHER NOZZLE SPRING NOZZLE SPRING SEAT PIN PLATE - STOP NOZZLE INSERT NUT CLAMP INJECTION LINE INJECTION LINE INJECTION LINE INJECTION LINE CLAMP O-RING Printed in U.S.A /CP0209

74 602 - FUEL SYSTEM WATER SEPARATOR WATER SEPARATOR ELEMENT O-RING SCREW SEAL FITTING CLAMP FUEL PIPE BANJO BOLT SEAL FITTING BANJO BOLT FITTING PUMP ASSY/FUEL FEED SCREW JOINT VALVE SEAL RETURN LINE HOSE FUEL FILTER BRACKET SCREW SCREW CLAMP JOINT SCREW SCREW HOSE CLAMP CAP SEAL RING 9804/CP Printed in U.S.A

75 602 - DIESEL TANK DIESEL TANK FUEL STRAINER TANK COVER W/O KEYS SCREW WASHER WASHER/GR A 3 DIN ISOLATION MAT SCREW SCREW JOINT SCREW JOINT 604 SENDER SCREW LOCKWASHER S WASHER/GR A 4.3 ZO DIN TUBE SCREW MOUNT HOSE CLAMP SCREW KEYS (W/O LOCK) SCREW JOINT 2L HP HOSE SCREW JOINT PLUG UNION NUT AL 2 VERZ. Printed in U.S.A /CP0209

76 602 - FUEL SUPPLY FUEL FILTER SEPARATOR FILTER ELEMENT HOSE COLLAR HB M8-.25X90 C8.8 ZY LOCKWASHER WASHER TUBE FUEL LINE (0.5M) FUEL LINE (0.25M) HOSE CLAMP WATER SEPARATOR NON RETURN VALVE (SN AB0083 and up) O-RING BRACKET 9804/CP Printed in U.S.A