Parts Manual AWS 46. All-Wheel-Steer Loader. Beginning Serial Number: Form No Revision B Jan. 2010

Transcription

1 AWS 46 All-Wheel-Steer Loader Beginning Serial Number: Form Revision B Jan Parts Manual 2010 Gehl Company All Rights Reserved. Printed in USA

2 INTRODUCTION When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts. The model and serial number for this unit are on a tag located on a panel on the front of the cab. Right and left are determined from a position sitting on the operator s seat and facing forward. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. Refer to the abbreviations table located on this page for special parts descriptions. Standard attaching hardware torque values are also provided near the back of this manual. Metric torque values shown in the illustrations are in Newton-meters and are converted to foot-pounds by multiplying by Specific reference numbers, indicating a complete assembly, are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number. Serial number breaks are indicated as follows: (SN 999 and before) - indicates serial numbers up to and including 999. (SN ) - indicates serial numbers between 1000 and (SN 999 and up) - indicates serial numbers including 999 and after. Serial number exceptions and inclusion are indicated as follows: (SN 999 and before except 997) - indicates serial numbers up to and including 999, EXCEPT 997. (SN except 1996 including 997) - indicates serial numbers between 1000 and 2000, INCLUDING 997 EXCEPT (SN 2001 and up including 1996) - indicates serial numbers including 2001 and after, INCLUDING Unless otherwise specified, all cap screws and bolts are Grade 8.8, cadmium or zinc plated. NOTE:The following abbreviations may be used herein: ASSD...Assembled ASY/ASSY...Assembly AR...As Required CB...Carriage Bolt CP...Cotter Pin CS...Cap Screw (Hexagon Head) CYL...Cylinder DIA...Diameter FHCS...Flat Head Cap Screw GR...Grade HB...Hex Bolt HLN...Hex Lock Nut HN...Hex Nut HP...High Pressure HYD...Hydraulic INS...Insert LH...Left Hand LN...Lock Nut LT...Left LW...Lock Washer M...Meter or Meters MM/mm...Millimeter NPT...National Pipe Threaded NSS...Not Sold Separately OS...Over-Sized RH...Right Hand RT...Right SHCS...Socket Head Cap Screw SLTD...Slotted SN...Serial Number or Slotted Nut SQ...Square US...Under-Sized W/...With W/O...Without...Measurement Required

3 Introduction... i Table of Contents...1 Decal Locations...2 Tools / Service Kits...5 Filters, Belts and Gaskets...6 Engine & Engine Mounts...7 Engine Block...8 Cylinder Head & Valve Cover...9 Engine Attachments...10 Fuel Injection System...12 Oil Lubrication System...14 Air Intake System...16 Manifold Systems...17 Fuel Tank...18 Throttle Pedal...19 Throttle Pedal...20 Water Cooling System...22 Hydraulic Oil Circulation...24 Variable Displacement Pump...26 Hydraulic Motor...28 Axle Attachments...29 Front Axle...30 Front Axle Differential...32 Rear Axle...34 Rear Axle Differential...36 Gear Box...37 Differential Stop...38 Service Brake...39 Brake Pedal...40 Parking Brake...41 Hydraulic Oil Tank...42 Steering Cylinders (Front and Rear)...43 Steering Unit...44 Hydraulic Oil Circulating System...46 Lift Arm Hydraulic Circuit rd Hydraulic Circuit...49 Hydraulic System Control Valve...50 Lift Cylinder...51 Tilt Cylinder...52 Hose Burst Valve Hydraulic Circuit...53 Oil Pre-heating System (Option)...54 Oil Preheating System...54 Battery...55 Vehicle Lighting...56 Instrument Panel...58 Main Wiring Harness...59 Cab Wiring Harness...60 Misc. Wiring Harnesses...61 TABLE OF CONTENTS Frame/Counterweight...62 Tires & Wheels...63 Engine Hood & Frame Trim...64 Load Arm...66 Quickhitch Assembly...67 Operator s Seat & Seat Belt...68 Operator s Seat/Upper...69 Operator s Seat/Lower...70 Cab...71 Cab Mirrors & Interior Trim...72 Cab Door & Tilt-Out Window Assembly..73 Cab Exterior Trim...74 Cab Air Conditioning System...76 Cab Heating System...78 Accessories...79 Low Speed / Hand Throttle Kit (Option)...80 Buckets...82 Pallet Forks...83 Numerical Index...87 Printed in U.S.A /BP0110

4 GENERAL INFORMATION Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the kit. Refer to the appropriate illustrations for replacement locations. To ensure proper selection of the correct replacement decals, compare all of the various closeup location drawings to your machine before starting to refinish the unit. Then circle each decal shown (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal. NOTE:Refer to the SAFETY chapter of the Operator's Manual for the specific information provided on all of the various safety decals furnished in the decal kit(s). NEW DECAL APPLICATION Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Peel the other portion of the backing paper off slowly while applying hand pressure to smooth out the decal surface. CAUTION ALWAYS follow safety precautions on decals. Replace the decals if they are damaged, or if the unit is repainted. If repainting, BE SURE all applicable decals are affixed to your unit. DECAL LOCATIONS PAINT NOTICE Use this list to order paint for refinishing: qts. AWS Yellow (GEHL) qts. Charcoal Gray (GEHL) qts. Dark Gray (GEHL) (12.8 oz. Spray Cans) AWS Yellow (GEHL) (12.8 oz. Spray Cans) Dark Gray (GEHL) (12.8 oz. Spray Cans) Charcoal Gray (GEHL) The decal kit for the AWS46 All-Wheel-Steer is listed below: Part Description Qty Decal Kit - AWS46 1 On Body and Frame: GEHL x GEHL x Graphic AWS46 Logo (LT) AWS46 Logo (RT) 1 6a Safety Alert Symbol - Large 2 6b Safety Alert Symbol - Small WARNING - Moving Parts Arrow Tie Down/Machine Lift Point Cab lift ONLY 4 In Cab: LHM CAUTION - Avoid Danger of 1 Serious Injury WARNING - Use Seat Belt Load Chart Maintenance Schedule Joystick Controls (w/float) Sound Power Level Compliance Fuse Chart 1 Printed in U.S.A /BP0110

5 DECAL LOCATIONS Both loader arms & engine hood (inset) On RT side of cab frame 4 5 LT side of engine hood RT side of engine hood 6a 6b 7 Both loader arms (5a) & rear bumper (5b) RT side of engine hood latch 8 9 LT frame & LT loader arm (near cab) Near front wheels & on rear bumper (inset) 10 On top of cab near eyelets /BP Printed in U.S.A

6 The decal listing has been repeated for your convenience. Part Description Qty Decal Kit - AWS46 1 On Body and Frame: GEHL x GEHL x Graphic AWS46 Logo (LT) AWS46 Logo (RT) 1 6a Safety Alert Symbol - Large 2 6b Safety Alert Symbol - Small WARNING - Moving Parts Arrow 2 DECAL LOCATIONS Part Description Qty Tie Down/Machine Lift Point Cab lift ONLY 4 On Cab: LHM CAUTION - Avoid Danger of 1 Serious Injury WARNING - Use Seat Belt Load Chart Maintenance Schedule Joystick Controls (w/float) Sound Power Level Compliance Fuse Chart On cab front trim LT near windshield Both on frame pillar between cab RT windows Windshield LT (13)* & rear window RT (14)* On console near joystick Rear window (lower LT)* Near console switches & ignition switch * These decals are attached to the cab s windows and have transparent backgrounds; they are shown above with backgrounds for visual clarity. Printed in U.S.A /BP0110

7 AWS 46 - TOOLS / SERVICE KITS Part Description Qty HYDRAULIC GAUGE KIT TEST PORT, 4MP-M16X2, 1 1/4 NPT TEST PORT, 3/4-16 UNF TEST GAUGE, 1000PSI TEST GAUGE, 6000PSI TEST HOSE, 120" 1 (Used with Gauge Kits) ADAPTER, 4FP-M16X2BLKHD 1 (Used with Gauge Kits) TEST GAUGE, 10,000PSI ROD SEAL INSTALL TOOL, 3/ 1 4" X 1-1/4" DIAMETER SEALS ROD SEAL INSTALL TOOL, 1 1-1/2" X 2" DIAMETER SEALS ROD SEAL INSTALL TOOL, 1 2" X 3" DIAMETER SEALS OIL VACUUM PUMP (incl. in 1 Engine Oil Analysis Kit) COOLANT VACUUM PUMP 1 (incl. in Coolant Analysis Kit) /4" PLASTIC TUBING, 100' 1 (incl. in Analysis Kit) DIAL INDICATOR (incl. in Timing Kit Tool) FIELD TEST COOLANT STRIP 1 (1 Kit from Coolant Analysis Kit) HYDRAULIC OIL ANALYSIS Set of 10 KIT (GEHL) ENGINE OIL ANALYSIS KIT Set of 10 (GEHL) FUEL ANALYSIS KIT (GEHL) COOLANT ANALYSIS KIT (GEHL) Set of 10 *Analysis Kits - Contact your dealer. Printed in U.S.A /BP0110

8 AWS 46 - FILTERS, BELTS AND GASKETS Part Description Qty FUEL FILTER AIR FILTER/CAB FILTER/HYDRAULIC OIL TANK AIR FILTER - OUTER AIR FILTER - INNER FILTER/ENGINE OIL V-BELT/ALTERNATOR V-BELT/WATER PUMP 1 Part Description Qty A/C V-BELT VALVE COVER GASKET CYLINDER HEAD GASKET (1.47MM) CYLINDER HEAD GASKET (1.57MM) CYLINDER HEAD GASKET (1.67MM) GASKET/OIL PUMP GASKET/EXHAUST PIPE /BP Printed in U.S.A

9 AWS 46 - ENGINE & ENGINE MOUNTS Part Description Qty DIESEL ENGINE 1 (DEUTZ D 2011 L04 W) ENGINE SUPPORT FRAME HEX SCREW M14 X A2C HEX SCREW M14X HB M X 100 C8.8 ZY NUT WASHER B13-140HV A2C FLANGE SHCS M X 25 F8.8 ZY DIN COUPLING 1 Part Description Qty CS M X 30 C8.8 ZY DIN DRAIN COUPLING M18 X SEALING RING A 18 X ENGINE MOUNTING SCREW SPACER (0.5MM) SPACER (1.0MM) SPACER (1.5MM) SPACER (2.0MM) ENGINE MOUNTING 1 Printed in U.S.A /BP0110

10 AWS 46 - ENGINE BLOCK Part Description Qty SCREW FLYWHEEL RING GEAR ROTARY SHAFT SEAL ROTARY SHAFT COVERPLATE OIL PAN SEAL RING LOCK SCREW SEALING RING A18 X DRAIN COUPLING M18 X DRAIN PLUG TORX SCREW PLUG SEAL RING PRESSURE SPRING 1 Part Description Qty VALVE O-RING HEX HEAD SCREW 14 X 1.5 X OIL PRESSURE SWITCH TORX SCREW SOLENOID (FUEL SHUT-OFF) SEAL RING SEAL COVER SPACER SCREW ROTARY SHAFT SEAL ROTARY SHAFT SEAL TIMING BELT W/PULLEY /BP Printed in U.S.A

11 AWS 46 - CYLINDER HEAD & VALVE COVER Part Description Qty VALVE COVER HEX SCREW VALVE COVER GASKET CYLINDER HEAD BOLT CYLINDER HEAD VALVE CONE SPRING CAP COMPRESSION SPRING VALVE STEM SEAL VALVE SEAT VALVE SEAT EXHAUST VALVE 4 Part Description Qty INTAKE VALVE CYLINDER HEAD GASKET (1.47MM) CYLINDER HEAD GASKET (1.57MM) CYLINDER HEAD GASKET (1.67MM) ROCKER ARM BRACKET PUSH ROD VALVE TAPPET LOCK COTTER PIN HEX SCREW VALVE O-RING 45X4 1 Printed in U.S.A /BP0110

12 AWS 46 - ENGINE ATTACHMENTS Part Description Qty HEX SCREW PLATE HEX SCREW, M10 X STARTER HEX SCREW WASHER PULLEY HUB/FAN PULLEY CS M6-1 X 30 C8.8 ZY DIN WASHER B HV A2C RADIATOR FAN HUB/FAN PULLEY WASHER CS M X 16 C8.8 ZY DIN O-RING 44 X 3.5 NBR TENSION SPRING SHUT OFF MOTOR BELT PULLEY PULLEY V-BELT/WATER PUMP GUARD WASHER B13-140HV A2C 2 Part Description Qty CS M6-1 X 30 C8.8 ZY DIN V-BELT/ALTERNATOR HEX SCREW WASHER 8.4 ST A2C LN INS M C8 ZY DIN CS M X 12 C8.8 ZY DIN WASHER 8.4 ST A2C ISOLATION MOUNT BRACKET HEX NUT SPACER CLAMP BAR WASHER HEX SCREW SPACER HEX SCREW BUSHING TENSION ROLLER WASHER HEX SCREW SCHS TENSION REGULATOR /BP Printed in U.S.A

13 AWS 46 - ENGINE ATTACHMENTS Part Description Qty ALTERNATOR COOLING FAN/ALTERNATOR SPACER PULLEY SPRING RING HEX NUT HEX SCREW HEX SCREW PLATE WATER PUMP HEX SCREW BUSHING 1 Part Description Qty SEAL RING SEAL RING TEMPERATURE SENSOR O-RING THERMOSTAT COVER HEX SCREW LOCK SCREW SEAL RING A/C V-BELT 1 See page 76 for more A/C components CS M8-1.25X16 C8.8 ZY DIN931 1 Printed in U.S.A /BP0110

14 AWS 46 - FUEL INJECTION SYSTEM NOTE: Identify the letter on the side of the injection pump. Order item 4 for A, item 5 for B, item 6 for C, and item 7 for D. Part Description Qty HEXAGON NUT SPACER PLUG INJECTION PUMP* INJECTION PUMP* INJECTION PUMP* INJECTION PUMP* O-RING SHIM (0.35MM) SHIM (0.40MM) SHIM (0.45MM) SHIM (0.50MM) SHIM (0.55MM) SHIM (0.60MM) SHIM (0.65MM) SHIM (0.70MM) SHIM (0.75MM) SHIM (0.80MM) SHIM (0.85MM) SHIM (0.90MM) 4 Part Description Qty SHIM (0.95MM) SHIM (1.00MM) SHIM (1.05MM) SHIM (1.10MM) SHIM (1.15MM) INJECTION LINE INJECTION VALVE FOOT PLATE SEAL FUEL FILTER BRACKET/FUEL FILTER O-RING TORX SCREW HOSE HOSE HOSE HOSE CLAMP HAND PUMP FUEL PUMP 1 * Identify the letter on the side of the injection pump. Order item 4 for A, item 5 for B, item 6 for C, and item 7 for D /BP Printed in U.S.A

15 AWS 46 - FUEL INJECTION SYSTEM Part Description Qty O-RING FUEL LINE (1.97M) FUEL LINE (1.85M) FUEL LINE BANJO BOLT SEAL RING 16 Part Description Qty FUEL LINE TORX SCREW HEX SCREW SOLENOID (FUEL SHUT-OFF) SEAL RING 1 Printed in U.S.A /BP0110

16 AWS 46 - OIL LUBRICATION SYSTEM Part Description Qty VALVE SHCS SEAL RING BANJO BOLT PIPE LINE SEAL RING BANJO BOLT BANJO BOLT SEAL RING PIPE LINE SEAL PIPE LINE PIPE LINE CLAMP HOSE OIL DIPSTICK SEAL RING SEAL RING BANJO BOLT CONTROL LINE 1 Part Description Qty SEAL PLUG SEAL RING THERMOSTAT SLIDE VALVE SPRING BRACKET/OIL COOLER TORX SCREW HEX SCREW FILTER/ENGINE OIL SEAL RING DRAIN PLUG SEAL OIL COOLER HEX SCREW OIL PUMP GASKET BANJO BOLT SEAL SEAL RING /BP Printed in U.S.A

17 AWS 46 - OIL LUBRICATION SYSTEM Part Description Qty CONNECTION PIECE O-RING RETURN LINE SEAL RING 1 Part Description Qty PLATE HEX SCREW 1 Printed in U.S.A /BP0110

18 AWS 46 - AIR INTAKE SYSTEM Part Description Qty AIR FILTER - COMPLETE PRE-SHAPED HOSE AIR FILTER - OUTER AIR FILTER - INNER COVER DUST VALVE CLAMP CS M8-1.25X30 C8.8 ZY DIN931 2 Part Description Qty HEX SCREW WASHER 8.4 ST A2C MAINTENANCE INDICATOR CLAMP D 70-90/12 AS WASHER BRACKET 1 15 L99933 LATCH /BP Printed in U.S.A

19 AWS 46 - MANIFOLD SYSTEMS Part Description Qty MUFFLER MOUNTING BRACKET HEX SCREW M12X WASHER B13-140HV A2C PLATE SCREW WASHER LN INS M6-1 C8 ZY DIN CLAMP INTAKE TUBE RUBBER SLEEVE CLAMP TURBO CHARGER CLAMP RUBBER SLEEVE STUD BOLT M8X GASKET 1 Part Description Qty EXHAUST PIPE HEXAGON NUT HEX NUT GASKET HEX SCREW EXHAUST MANIFOLD TORX SCREW GASKET SEAL RING HOSE SEAL RING GLOW PLUG GASKET INTAKE MANIFOLD TORX SCREW RUBBER SLEEVE CLAMP 2 Printed in U.S.A /BP0110

20 AWS 46 - FUEL TANK Part Description Qty FUEL TANK CONNECTION PIECE D KEY* STRAINER/FUEL TANK LOCK COVER FUEL SENDER GASKET CS M4-0.7X16 C8.8 ZY DIN TIGHTENING STRAP PIN D 12 LG 30 FE/ZN 8 C 4 Part Description Qty SHCS M 8X A2C ROUND-HEAD BOLT M6X B WASHER B HV A2C RUBBER BAND 30X5 (1.5 M) CLAMP 12/ FUEL LINE (2.2M) FUEL LINE (2.3M) 1 * Same key to start engine, and lock/unlock engine hood and fuel tank cap /BP Printed in U.S.A

21 AWS 46 - THROTTLE PEDAL (SN AND UP) Part Description Qty THROTTLE PEDAL CS M6-1 X 12 C8.8 ZY DIN WASHER CLAMP CS M5-0.8 X 16 C8.8 ZY DIN LN INS M5-0.8 C8 ZY DIN WASHER CABLE/THROTTLE DUCT RING 17 X 45 X CLEVIS SPRING CLIP PIN HN M6-1 C8 ZY DIN CLAMP CS M6-1 X 30 C8.8 ZY DIN SPRING ANCHOR 1 Part Description Qty HEX SCREW LN INS M C8 ZY DIN LEVER CS M6-1X16 C8.8 ZY DIN SCREW HN M6-1 C8 ZY DIN TENSION SPRING BRACKET SHCS M6-1 X 16 C8.8 ZY DIN BRACKET SHCS M6-1X16 C8.8 ZY DIN CLAMP CS M6-1X16 C8.8 ZY DIN LN INS M6-1 C8 ZY DIN Printed in U.S.A /BP0110

22 AWS 46 - THROTTLE PEDAL (SN AND BEFORE) Part Description Qty THROTTLE PEDAL CABLE BRACKET CS M6-1 X 12 C8.8 ZY DIN WASHER CLAMP CS M5-0.8 X 16 C8.8 ZY DIN LN INS M5-0.8 C8 ZY DIN WASHER CABLE/THROTTLE DUCT RING 17 X 45 X CLEVIS SPRING CLIP PIN HN M6-1 C8 ZY DIN CLAMP CS M6-1 X 30 C8.8 ZY DIN931 1 Part Description Qty SPRING ANCHOR HEX SCREW LN INS M C8 ZY DIN LEVER CS M6-1X16 C8.8 ZY DIN SCREW HN M6-1 C8 ZY DIN TENSION SPRING ANGLE JOINT CS 10-A3C LN INS M6-1 C8 ZY DIN CLAMP CS M6-1X16 C8.8 ZY DIN LN INS M6-1 C8 ZY DIN BRACKET SHCS M6-1 X 16 C8.8 ZY DIN /BP Printed in U.S.A

23 AWS 46 - NOTES Printed in U.S.A /BP0110

24 AWS 46 - WATER COOLING SYSTEM Part Description Qty RADIATOR BEARING WASHER 8.4 ST A2C LN INS M C8 ZY DIN FAN HOUSING ISOLATION MAT PROFILE (2.4 M) CS M X20 C8.8 ZY DIN WASHER/BR A 13 ZO DIN BRACKET BRACKET BRACKET BRACKET BRACKET WASHER B CS M10-1.5X20 C8.8 ZY DIN HB M X100 C8.8 ZY 1 Part Description Qty WASHER/GR A 13 DIN HEX SCREW WASHER CS M8-1.25X25 C8.8 ZY DIN LN INS M C8 ZY DIN WASHER 8.4 ST A2C VALVE COVER EXPANSION TANK HEX SCREW WASHER 8.4 ST A2C SCREW WASHER B HV A2C PRE-SHAPED HOSE CLAMP PRE-SHAPED HOSE FUEL LINE (1.0M) CLAMP 12/ /BP Printed in U.S.A

25 AWS 46 - WATER COOLING SYSTEM Part Description Qty BANJO BOLT SEALING RING A 12X HOSE NIPPLE CLAMP D 16-25/9SKZ W PRE-SHAPED HOSE CLAMP D HOSE FITTING SCREW CONN. GE 10 LM M12X1.5 O.M D 1 Part Description Qty ISOLATION MAT CLAMP THREAD PIN WASHER B HV A2C HN M6-1 C8 ZY DIN SPACER CS M6-1X12 C8.8 ZY DIN WASHER 2 Printed in U.S.A /BP0110

26 AWS 46 - HYDRAULIC OIL CIRCULATION Part Description Qty SCREW CONN. GE 8 LM M14X1.5 E 1 A3C º FITTING TEST CONNECTION 8 L A3C SCREW CONNECTION FITTING HP HOSE FITTING SCREW CONN. 1 GE 18 LM M33X2 E A3C PIPE FLANGE HALF 3/ O-RING 25X CS M10-1.5X35 C8.8 ZY HP HOSE HP HOSE FLANGE HALF O-RING 32.92X SCREW M12X A3C PIPE HP HOSE HP HOSE 1 Part Description Qty CLAMP COVER PLATE SHCS 8X A2C LN INS M C8 ZY DIN DOUBLE CLAMP CHEESE-H. SCREW M 8X A2C SCREW CONN. 1 GE 18 LM O.M D E A3C REDUCER DRAIN COUPLING M18X SCREW JOINT HP HOSE TEE SCREW CONN. 2 GE 18 LM M18X1.5 E A3C HP HOSE FITTING CLAMP SCREW COVER PLATE LN INS M6-1 C8 ZY DIN HP HOSE /BP Printed in U.S.A

27 AWS 46 - HYDRAULIC OIL CIRCULATION Part Description Qty SCREW CONN. GE 22 LM E A3C SCREW CONNECTION HP HOSE SCREW JOINT CONNECTION PIECE MINIMESS POINT HP HOSE TEE SCREW JOINT HP HOSE CONNECTION PIECE INCHING VALVE HP HOSE ELBOW 1 Part Description Qty SCREW CONN. GE 12 LM M18X1.5 E 1 A3C TEST CONNECTION 10 L A3C NON-RETURN VALVE SCREW COVER PLATE CLAMP WASHER LN INS M6-1 C8 ZY DIN CLAMP D BRACKET CLAMP COVER PLATE SCREW 4 Printed in U.S.A /BP0110

28 AWS 46 - VARIABLE DISPLACEMENT PUMP Part Description Qty DISPLACEMENT PUMP SCREW M16X NM; TEST CONNECTION M14X1.5 A3C CIRCLIP ROTARY SHAFT SEAL DISPLACEMENT O-RING SUPPORT RING SEAL RING PRESSURE RELIEF VALVE SEAL-LOCK COLLAR NUT M8 22NM O-RING 6.7X PROP RING 20.1X O-RING PRESSURE RELIEF VALVE O-RING SHIM RING 10X16X0.5 ST 1 Part Description Qty SHIM RING 10X16X SHIM RING 10X16X CUT-OFF VALVE SEAL-LOCK COLLAR NUT M8 22NM O-RING 12.37X O-RING NOZZLE LOCK SCREW (M22X1.5) LOCK SCREW (M18X1.5) LOCK SCREW (M14X1.5) LOCK SCREW (M12X1.5) LOCK SCREW (M10X1.0) LOCK SCREW (M8X1.0) DRIVE VALVE MAGNET SOCKET SOCKET /BP Printed in U.S.A

29 AWS 46 - VARIABLE DISPLACEMENT PUMP Part Description Qty SHCS M6X A2C SHCS M6X A2C SEAL O-RING CONTROL CARTRIDGE SEAL-LOCK COLLAR NUT M8 22NM O-RING 1 Part Description Qty O-RING 92.5X O-RING INTERNAL GEAR PUMP SET SEAL RING SEALING RING FLANGE HYDRAULIC GEAR PUMP 1 Printed in U.S.A /BP0110

30 AWS 46 - HYDRAULIC MOTOR Part Description Qty HYDRAULIC MOTOR O-RING SCREW M12X A3C ROTARY SHAFT LIP SEAL LOCK RING DISK O-RING X NUT THREAD PIN LOCK SCREW COVER O-RING 7.65X SHCS O-RING 9.25X Part Description Qty O-RING 5.28X MOTOR CONTROL O-RING SEAL-LOCK NUT M6 10 NM SHCS SHCS MAGNET SOCKET SUPPORT RING SEAL KIT NON-RETURN VALVE O-RING NUT /BP Printed in U.S.A

31 AWS 46 - AXLE ATTACHMENTS Part Description Part Description FRONT AXLE 1 See page 30 for individual components BREATHER SCREW HLN INS M ZO WASHER/ROUND HI-TENS REAR AXLE 1 See page 34 for individual components PIN BUSHING 12.5X20 LG 19 FE/ZN 12 C HEX SCREW M12X A2C SPACER 40.5X75X3 FE/ZN 12 C SHIM (3.5 MM) SPACER 40.5X75X4 FE/ZN 12 C SPACER (4.4MM) SPACER (4.8MM) SPACER (5.2MM) RUBBER BUMPER HEX SCREW M12X A2C WASHER B13-140HV A2C DRIVE SHAFT HEX NUT M10-10 V A2F CS M10-1.5X30 C10.9 ZY DIN PIN SCREW BRACKET 1 Printed in U.S.A /BP0110

32 AWS 46 - FRONT AXLE Part Description Qty LOCK RING RING MAGNETIC PLUG AXLE HOUSING (SN AND 1 UP) AXLE HOUSING (SN AND 1 BEFORE) O-RING 2.62X BREATHER (SN AND 1 BEFORE) SCREW AXLE CASE BUSHING SEAL SHAFT PIN GREASE ZERK PLUG SCREW SPACER (0.15MM) SPACER (0.20MM) SPACER (0.50MM) SEAL 2 Part Description Qty BUSHING BUSHING PIN NUT STOP BOLT SWIVEL CASE (LEFT) SWIVEL CASE (RIGHT) PLUG SEAL BOLT O-RING LOCK RING RING GEAR WHEEL SUPPORT LOCK PLATE RING LOCK RING LOCK RING PLANETARY GEAR BEARING PLUG SCREW /BP Printed in U.S.A

33 AWS 46 - FRONT AXLE Part Description Qty WASHER NUT STUD BEARING WHEEL HUB 2 Part Description Qty PLANETARY CARRIER LOCK SCREW 1 Printed in U.S.A /BP0110

34 AWS 46 - FRONT AXLE DIFFERENTIAL Part Description Qty NUT FLANGE SEAL BEARING SHIM O-RING PLATE SET NUT RING (0.2 MM) RING (0.5 MM) SHIM (0.15MM) SHIM (0.2MM) SHIM (0.5MM) BEVEL GEAR SET SCREW BEARING DIFFERENTIAL HOUSING WASHER DIFFERENTIAL SHAFT GEAR (SN AND UP) DIFFERENTIAL SHAFT GEAR (SN AND BEFORE) 1 Part Description Qty PINION GEAR (SN AND 4 UP) PINION GEAR (SN AND 4 BEFORE) WASHER PIN (SN AND UP) PIN (SN AND BEFORE) PIN PIN (SN AND UP) PIN (SN AND BEFORE) CROSS GEAR (SN AND UP) GEAR (SN AND BEFORE) SCREW WASHER SHIM (0.15MM) SHIM (0.2MM) SHIM (0.5MM) SHIM (1.0MM) BRACKET BRAKE DISK BRAKE CALIPER SCREW /BP Printed in U.S.A

35 AWS 46 - FRONT AXLE DIFFERENTIAL Part Description Qty SCREW LOCKWASHER SCREW BALL O-RING SEAL CAP STARTER BARRIER 1 Part Description Qty BALL SCREW PISTON O-RING RING SLEEVE SPRING 1 Printed in U.S.A /BP0110

36 AWS 46 - REAR AXLE Part Description Qty HOUSING BUSHING GREASE ZERK LOCK RING RING MAGNETIC PLUG O-RING 2.62X BREATHER (SN AND 1 BEFORE) SCREW AXLE CASE BUSHING SEAL SHAFT PIN GREASE ZERK PLUG SCREW SPACER (0.15MM) SPACER (0.20MM) SPACER (0.50MM) SEAL 2 Part Description Qty BUSHING BUSHING PIN NUT STOP BOLT SWIVEL CASE (RIGHT) SWIVEL CASE (LEFT) PLUG SEAL BOLT O-RING LOCK RING RING GEAR WHEEL SUPPORT LOCK PLATE RING LOCK RING LOCK RING PLANETARY GEAR BEARING PLUG SCREW /BP Printed in U.S.A

37 AWS 46 - REAR AXLE Part Description Qty WASHER NUT STUD BEARING WHEEL HUB PLANETARY CARRIER (INCLUDES 39, 40, 41, 44, 45 (SN AND UP) 2 Part Description Qty PLANETARY CARRIER (INCLUDES 39, 40, 41, 44, 45 (SN AND BEFORE) LOCK SCREW 1 2 Printed in U.S.A /BP0110

38 AWS 46 - REAR AXLE DIFFERENTIAL , Part Description Qty BEARING NUT BEARING SEAL RING (0.2 MM) RING (0.5 MM) SHIM SHIM (0.15MM) SHIM (0.2MM) SHIM (0.5MM) BEVEL GEAR SET STUD NUT SCREW SHIM (0.15MM) SHIM (0.2MM) SHIM (0.5MM) SHIM (1.0MM) 2 Part Description Qty BEARING DIFFERENTIAL HOUSING WASHER GEAR (SN AND UP) GEAR (SN AND BEFORE) WASHER PINION GEAR (SN AND 4 BEFORE) PINION GEAR (SN AND 4 BEFORE) PIN (SN AND UP) PIN (SN AND BEFORE) PIN PIN CROSS /BP Printed in U.S.A

39 AWS 46 - GEAR BOX Part Description Qty GEAR GEAR COVER BEARING GEAR CASE DRIVE SHAFT BEARING COVER BREATHER LOCKWASHER STUD O-RING FLANGE SCREW LOCKWASHER COVER SEAL SHIM 1 Part Description Qty SHIM PLUG MAGNETIC PLUG COVER O-RING SHCS SCREW SHAFT NUT SHIM NUT SHIM (0.15MM) SHIM (0.2MM) SHIM (0.5MM) BUSHING COVER SHCS 5 Printed in U.S.A /BP0110

40 AWS 46 - DIFFERENTIAL STOP Part Description Qty CONNECTOR HP HOSE SCREW JOINT SOLENOID VALVE MAGNET SPOOL VALVE SCREW JOINT 2 Part Description Qty HP HOSE ELBOW HP HOSE FITTING SCREW CONN. 1 GE 10 LM M22X1.5 E A3C FITTING /BP Printed in U.S.A

41 AWS 46 - SERVICE BRAKE Part Description Qty BRAKE PEDAL 1 See page 40 for individual components INCHING VALVE BREATHER HB M8-1.25X 40 C8.8 ZY RESERVOIR RING FITTING BANJO BOLT SEALING RING A 10X SEALING RING A 12X SCREW JOINT HP HOSE SCREW CONNECTION FITTING HP HOSE SCREW JOINT HP HOSE 1 Part Description Qty CONNECTOR HOSE (0.98 M) CLAMP 10/ DUCT RING BRAKE MASTER CYLINDER PRESSURE SWITCH CLEVIS PIN BRAKE DISK BRAKE CALIPER BRAKE LINING LOCK COVER BRAKE LINING BREATHER WASHER PIN 1 Printed in U.S.A /BP0110

42 AWS 46 - BRAKE PEDAL Part Description Qty BRAKE PEDAL BALL JOINT THREADED ROD BELLOW PIN PIN LOCK RING RING SCREW WASHER NUT BRACKET 1 Part Description Qty LEVER BUSHING PIN LOCK RING HN M8-04 A2C BRAKE/MASTER CYLINDER PIN PIN WASHER CS M X 25 C8.8 ZY DIN LN INS M C8 ZY DIN CLEVIS /BP Printed in U.S.A

43 AWS 46 - PARKING BRAKE Part Description Qty PARKING BRAKE CABLE PIN WASHER 8.4 ST A2C 1 Part Description Qty COTTER PIN 2X SWITCH SHCS WASHER B HV A2C 2 Printed in U.S.A /BP0110

44 AWS 46 - HYDRAULIC OIL TANK Part Description Qty OIL TANK PRESSURE SWITCH SHCS M X20 F8.8 ZY DIN OIL LEVEL SIGHT GLASS M 48X TEMPERATURE SWITCH M14 X NON-RETURN VALVE DRAIN COUPLING M18X SCREEN SCREW CONN. 1 GE 12 LM M18X1.5 E A3C SCREW PLUG 150 NM VENTING FILTER FITTING SEAL SCREW CONNECTION 1 Part Description Qty RETURN INLET FILTER FILTER O-RING 144X3 1 (INCL. REFS. 16, 18, 19, 20, 28) COVER O-RING 100X O-RING 98X CS M8-1.25X12 C8.8 ZY DIN WASHER 8.4 ST A2C TIGHTENING STRAP SHCS M6-1X60 C8.8 ZY DIN PIN D 12 LG 30 FE/ZN 8 C RUBBER BAND (0.90 M) BULK/RUBBER BAND (0.50) CONNECTION PIECE /BP Printed in U.S.A

45 AWS 46 - STEERING CYLINDERS (FRONT AND REAR) Part Description Qty CYLINDER RING TIE ROD 2 Part Description Qty SHCS SEAL KIT 1 Printed in U.S.A /BP0110

46 AWS 46 - STEERING UNIT Part Description Qty STEERING WHEEL LID BRODIE KNOB STEERING CYLINDER BRACKET CS M10-1.5X25 C8.8 ZY WASHER B HYDROSTATIC STEERING SCREW WASHER 8.4 ST A2C HN M C8 ZY DIN PRIORITY VALVE STUD BOLT M8X A2C WASHER LN INS M C8 ZY DIN VALVE HEX SCREW SCREW JOINT º FITTING HP HOSE TEST CONNECTION M8X1 A3C 1 Part Description Qty SCREW JOINT SCREW JOINT HP HOSE RESTRICTOR CONNECTOR HP HOSE DEG FITTING SCREW CONN. 6 GE 10 LM M12X1.5 O.M D HP HOSE SCREW CONN. 4 GE 10 LM M18X1.5 E A3C HP HOSE CLAMP COVER PLATE GD 2 D CS M8-1.25X55 C8.8 ZY DIN HP HOSE SCREW CONNECTION HP HOSE º FITTING CLAMP 2D 15/15 PP TEE /BP Printed in U.S.A

47 AWS 46 - STEERING UNIT Part Description Qty HP HOSE ELBOW SCREW CONN. 1 GE 12 LM M18X1.5 E A3C CLAMP PIN SCREW COVER PLATE LN INS M6-1 C8 ZY DIN Printed in U.S.A /BP0110

48 AWS 46 - HYDRAULIC OIL CIRCULATING SYSTEM Part Description Qty HYDRAULIC GEAR PUMP HEX SCREW M12X A2C WASHER B13-140HV A2C SCREW LN INS M C8 ZY DIN WASHER/GR A 8.4 ZO PRE-SHAPED TUBE HOSE FITTING CLAMP SCREW CONN. BFW 35 PL LK 55 1 M.M D O-RING 32X SHCS M8X A2C SCREW SPRING WASHER VSKZ SCREW CONN. BFW 20 S LK 55 A3C HP HOSE SCREW JOINT PRESSURE ACCUMULATOR HEXAGON NUT BRACKET 1 Part Description Qty CS M X20 C8.8 ZY DIN SCREW JOINT CONNECTOR TEST CONNECTION M8X1 A3C HP HOSE PRIORITY VALVE SCREW CONNECTION CLAMP STUD BOLT M8X A2C CS M8-1.25X55 C8.8 ZY DIN LN INS M C8 ZY DIN COVER PLATE GD 3 D SCREW JOINT FITTING HP HOSE TEST CONNECTION M8X1 A3C SCREW CONNECTION CONNECTOR HP HOSE FITTING FITTING /BP Printed in U.S.A

49 AWS 46 - HYDRAULIC OIL CIRCULATING SYSTEM Part Description Qty PIN SCREW LN INS M6-1 C8 ZY DIN COVER PLATE CLAMP FITTING O-RING 32X SPRING WASHER VSKZ SCREW SHCS M8X A2C CLAMP PROFILE (0.93 M) PROFILE 10.5X17 (0.46 M) 1 Printed in U.S.A /BP0110

50 AWS 46 - LIFT ARM HYDRAULIC CIRCUIT Part Description Qty SCREW JOINT HP HOSE HP HOSE CLAMP 3D 20/20 PP STUD BOLT M8X A2C LN INS M C8 ZY DIN COVER PLATE GD 3 D CLAMP 3D 20 PA SCREW COVER PLATE HP HOSE 1 Part Description Qty HP HOSE HYDRAULIC PIPE PIPE CLAMP 3D 25 PA COVER PLATE SCREW PLUG BUZ 15 L UNION NUT AL 15 VERZ PIN SCREW LN INS M6-1 C8 ZY DIN /BP Printed in U.S.A

51 AWS 46-3RD HYDRAULIC CIRCUIT Part Description Qty SCREW JOINT HP HOSE CLAMP 3D 20/20 PP STUD BOLT M8X A2C LN INS M C8 ZY DIN COVER PLATE GD 3 D HP HOSE SEAL 3 Part Description Qty HYDRAULIC PIPE HYDRAULIC PIPE CLAMP 2D 15 PA SHCS M6X A2C HP HOSE COUPLING SOCKET BG 2 15 L FLACH 2 Printed in U.S.A /BP0110

52 AWS 46 - HYDRAULIC SYSTEM CONTROL VALVE Part Description Qty CONTROL VALVE VALVE BLOCK VALVE BLOCK/AUXILIARY CIRCUIT VALVE BLOCK/LIFT CIRCUIT VALVE BLOCK/TILT CIRCUIT VALVE BLOCK/PILOT CIRCUIT BOLT CROSS VALVE PLUG VALVE VALVE 1740 PSI (120 BAR) VALVE VALVE VALVE HOUSING HOUSING LEVER PLUG VALVE SEAL KIT/LIFT CIRCUIT SEAL KIT 1 Part Description Qty SEAL KIT SEAL KIT SEAL KIT SEAL KIT BELLOWS OVALHEAD SCREW JOYSTICK 1 (SN AND UP) JOYSTICK 1 (SN AND BEFORE) CONNECTOR SHCS PLATE LN INS M C8 ZY DIN PIN PIN SCREW WASHER/GR A 8.4 ZO LN INS M C8 ZY DIN O-RING PLATE O-RING /BP Printed in U.S.A

53 AWS 46 - LIFT CYLINDER Part Description Qty LIFT CYLINDER PISTON ROD GUIDE BUSHING SEAL KIT PISTON 1 Part Description Qty GREASE ZERK SCREW PIVOTING BEARING LOCK RING 4 Printed in U.S.A /BP0110

54 AWS 46 - TILT CYLINDER Part Description Qty TILT CYLINDER PISTON ROD GUIDE BUSHING SEALING KIT PISTON 1 Part Description Qty GREASE ZERK SCREW PIVOTING BEARING LOCK RING /BP Printed in U.S.A

55 AWS 46 - HOSE BURST VALVE HYDRAULIC CIRCUIT Part Description Qty SCREW JOINT VALVE SCREW JOINT SCREW JOINT HP HOSE REDUCTION JOINT TEE 2 Part Description Qty FLEXIBLE LINE º FITTING HP HOSE PIPE FITTING HYDRAULIC PIPE 1 Printed in U.S.A /BP0110

56 AWS 46 - OIL PRE-HEATING SYSTEM (OPTION) Part Description Qty KIT/ENGINE OIL PRE-HEATER 1 (INCL. REFS. 2, 3 & 4) HEATER/CORD SEALING RING A 22 X WIRE TIE /BP Printed in U.S.A

57 AWS 46 - BATTERY Part Description Qty. 1 * BATTERY BRACKET CS M8-1.25X25 C8.8 ZY DIN WASHER GROUND STRAP CS M10-1.5X20 C8.8 ZY DIN WASHER B HV A2C BATTERY CABLE BATTERY CABLE BRACKET CS M8-1.25X25 C8.8 ZY DIN LN INS M C8 ZY DIN CLAMP 1 Part Description Qty CS M8-1.25X50 C8.8 ZY DIN SCREW WASHER LN INS M C8 ZY DIN CLAMP 2D 15/15 PP COVER PLATE GD 2 D BATTERY MASTER SWITCH CS M6-1X20 C8.8 ZY DIN LN INS M6-1 C8 ZY DIN WASHER B HV A2C BRACKET 1 * Purchase locally; Group size 48 (91 opt.)/72ah/570cca. Printed in U.S.A /BP0110

58 AWS 46 - VEHICLE LIGHTING Part Description Qty MAIN HEADLIGHT LT LIGHT COVER LIGHT BULB T4W-12V BULB 55W BULB 55W H LIGHT COVER LIGHT BULB P21W-12V MAIN HEADLIGHT RT LIGHT COVER LIGHT COVER REAR LIGHT LIGHT COVER LIGHT BULB P21W-12V LIGHT SCREW WASHER LN INS M5-0.8 C8 ZY DIN DOME LIGHT BULB 10W HORN 12V CS M X 16 C8.8 ZY DIN931 1 Part Description Qty WASHER/GR A 8.4 ZO LN INS M C8 ZY DIN REFLECTOR WORK LIGHT W/RT HARDWARE WORK LIGHT W/LT HARDWARE HEADLIGHT INSERT BULB 55W ROTATING BEACON BASE BULB H ROTATING BEACON CAP BRACKET CS M X 30 C8.8 ZY DIN LN INS M C8 ZY DIN WASHER BACKUP ALARM SHCS M4 X A2C BRACKET CS M8-1.25X30 C8.8 ZY DIN LN INS M C8 ZY DIN WASHER /BP Printed in U.S.A

59 AWS 46 - VEHICLE LIGHTING Part Description Qty SOCKET A SHCS M4X A2C HN M4-8 A2C DUCT RING BRACKET BRACKET SLEEVE SLEEVE RELAY 30/40 A HEX SCREW 2 Part Description Qty WASHER LN INS M C8 ZY DIN SOCKET SHCS WASHER B HV A2C GUARD PLATE HN M4-8 A2C WASHER B HV A2C SINKSCREW 2 Printed in U.S.A /BP0110

60 AWS 46 - INSTRUMENT PANEL Part Description Qty TURN SIGNAL SWITCH SWITCH HAZARD WARNING DEV PREHEATING START SWITCH 1 W/KEYS KEY CIGARETTE LIGHTER PLATE LN INS M5-0.8 C8 ZY DIN TIME RELAY (K16 FRONT SOCKET) RELAY - 70 A (K1 HIGH CURRENT) RELAY 30/40 A 5 (K14 THIRD CIRCUIT) RELAY (TURN INDICATOR) INSTRUMENT PANEL DIAL SPEED CONTROL SWITCH SPEED CONTROL SYMBOL SUPPORT FRAME FRAME BLANK SWITCH/LIGHTS COVER LT SWITCH/HEATER FAN 1 Part Description Qty HEATER FAN SYMBOL SWITCH/LOAD STABILIZER ROTATING BEACON SYMBOL SYMBOL HEADLIGHT LOAD STABILIZER SYMBOL ELEC. OPERATED IMPLEMEN. 1 SYMBOL SYMBOL HEADLIGHT COVER LOCK FLAT FUSE - 5 A FUSE 7.5 A FUSE 15 A FUSE 20 A FUSE 25 A SWITCH/REAR WINDOW HEATER RELAY BOOSTER HOOK STRAP (0.03 M) CABLE 1 * Same key to start engine, and lock/unlock engine hood and fuel tank cap /BP Printed in U.S.A