ILLUSTRATED PARTS MANUAL

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1 ILLUSTRATED PARTS MANUAL Wildcat Trail Model Number U2014W5T2PUSG Model Number U2014W5T2PUSR Model Number U2014W5T2PUSZ Model Number U2014W5T2POSG - International Model Number U2014W5T2POSR - International Model Number U2014W5T2POSZ - International TM SHARE OUR PASSION.

2 TABLE OF CONTENTS 2014 Wildcat Trail (Model No. U2014W5T2PUSG) (Model No. U2014W5T2POSG - Int.) (Model No. U2014W5T2PUSR) (Model No. U2014W5T2POSR - Int.) (Model No. U2014W5T2PUSZ) (Model No. U2014W5T2POSZ - Int.) FRONT AND SIDE PANEL ASSEMBLIES... 1 DASH ASSEMBLY... 2 CONSOLE AND FLOOR PANEL ASSEMBLY... 3 SEAT ASSEMBLY... 4 CARGO BOX AND TAILLIGHT ASSEMBLY... 5 HEADLIGHTS... 6 FRAME AND RELATED PARTS... 7 ROPS ASSEMBLY... 8 DOOR ASSEMBLY... 9 STEERING ASSEMBLY FRONT SUSPENSION ASSEMBLY FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY REAR SUSPENSION ASSEMBLY REAR SUSPENSION SHOCK ABSORBER ASSEMBLY SWAY BAR ASSEMBLIES WHEEL AND TIRE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY ACCELERATOR ASSEMBLY SHIFTER ASSEMBLY GAS TANK ASSEMBLY AIR INTAKE ASSEMBLY CASE/BELT COOLING AND CLUTCH COVER ASSEMBLIES ENGINE AND EXHAUST COOLANT ASSEMBLY FRONT DRIVE SYSTEM ASSEMBLY FRONT DRIVE GEARCASE ASSEMBLY REAR DRIVE SYSTEM ASSEMBLY REAR TRANSAXLE ASSEMBLY WIRING HARNESS ASSEMBLY BATTERY AND STARTER MOTOR ASSEMBLY THROTTLE BODY ASSEMBLY CYLINDER AND TIMING CHAIN ASSEMBLY CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY CRANKCASE ASSEMBLY CRANKSHAFT AND PISTON ASSEMBLY OIL PAN AND STRAINER ASSEMBLY OIL PUMP AND WATER PUMP ASSEMBLIES MAGNETO ASSEMBLY CLUTCH ASSEMBLIES MAGNETO AND PTO COVERS NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items, refer to the current accessory catalog Arctic Cat Inc. Effective March 2014 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

3 FRONT AND SIDE PANEL ASSEMBLIES X 1 Fascia, Front - Black Screw, Machine X 1 Hood - Black X 1 Decal, Hood - Front (2PUSG/2POSG) X 1 Decal, Hood - Front (2PUSR/2POSR) X 1 Decal, Hood - Front (2PUSZ/2POSZ) X 1 Fender, Front - Right - Green (2PUSG/2POSG) X 1 Fender, Front - Left - Green (2PUSG/2POSG) X 1 Fender, Front - Right - Red (2PUSR/2POSR) X 1 Fender, Front - Left - Red (2PUSR/2POSR) X 1 Fender, Front - Right - Lime (2PUSZ/2POSZ) X 1 Fender, Front - Left - Lime (2PUSZ/2POSZ) Screw, Machine Rivet, Reinstallable Clip, U-Nut X 1 Panel, Side - Lower Right - Black X 1 Panel, Side - Lower Left - Black X 1 Decal, Lower Side Panel - Right - Green (2PUSG/2POSG) X 1 Decal, Lower Side Panel - Left - Green (2PUSG/2POSG) X 1 Decal, Lower Side Panel - Right - Red (2PUSR/2POSR) X 1 Decal, Lower Side Panel - Left - Red (2PUSR/2POSR) X 1 Decal, Lower Side Panel - Right - Lime (2PUSZ/2POSZ) X 1 Decal, Lower Side Panel - Left - Lime (2PUSZ/2POSZ) X 1 Panel, Rear Side - Right - Green (2PUSG/2POSG) X 1 Panel, Rear Side - Left - Green (2PUSG/2POSG) X 1 Panel, Rear Side - Right - Red (2PUSR/2POSR) X 1 Panel, Rear Side - Left - Red (2PUSR/2POSR) X 1 Panel, Rear Side - Right - Lime (2PUSZ/2POSZ) X 1 Panel, Rear Side - Left - Lime (2PUSZ/2POSZ) Clip, Retaining 1

4 X 1 Panel, Dash w/decals (inc. 2-6) X 1 Decal, Warning - Age X 1 Decal, Warning - Starting Decal, Warning - Dash - Left Decal, Warning - Dash - Right Grommet Screw, Machine Clip, Retaining X 1 Switch, Ignition (inc ) X 1 Nut, Retaining X 1 Key, Ignition (A - Left-Side Cut) X 1 Key, Ignition (B - Right-Side Cut) X 1 Cover, Key X 1 Switch, Light DASH ASSEMBLY New Qty Description Switch, 2WD/4WD/Differential Lock Plug, Switch-Hole Outlet, Accessory - 12V X 1 Gauge, LCD (inc. 18) X 1 Ring, Mount - Gauge X 1 Net, Glove Box (2PUSG/2PUSR/2PUSZ) X 1 Net, Glove Box (2POSG/2POSR/2POSZ) X 2 Kit, Hood Fastener (inc ) X 2 Receiver X 2 Retainer X 2 Knob 2

5 CONSOLE AND FLOOR PANEL ASSEMBLY X 1 Panel, Fender - Inner Right X 1 Panel, Fender - Inner Left Clip, Retaining X 1 Shield, Splash - Steering Shaft Screw, Machine Clip, U-Nut Screw, Machine X 1 Panel, Floor - Assembly (inc. 8-9) X 1 Decal, Warning - TCLOC X 2 Seal, Floor X 1 Console, Center w/decals (inc. 11) X 1 Decal, Warning - Reverse Plug, Switch-Hole Switch, Override Rivet, Reinstallable X 1 Panel, Oil Access X 1 Fastener, Quarter-Turn - Assembly (inc ) X 1 Reciever X 1 Retainer X 1 Knob X 1 Cover, Access - Battery X 1 Kit, Tool X 1 Retainer, Tool Kit X 1 Panel, Rear Splash Assembly - Right (inc. 24) X 1 Shield, Rear Splash - Right X 1 Panel, Rear Splash - Left Screw, Machine 3

6 X 2 Seat - Assembly (inc. 2-17) X 2 Back, Seat X 4 Frame Tube, Seat Screw, Machine X 2 Base, Seat Screw, Machine Latch, Seat - Assembly (inc. 8-10) Cover, Seat Latch Clip, Spring Back, Seat Latch Nut w/washer Washer Screw, Machine SEAT ASSEMBLY New Qty Description X 2 Mount, Seat Latch X 8 Bumper Screw, Self-Tapping X 2 Brace, Seat Washer Stud, Latch - Seat Screw, Cap Nut, Lock X 1 Handle - Assembly (inc. 23) Grip Belt, Seat - 3-Point Screw, Cap Nut, Lock 4

7 CARGO BOX AND TAILLIGHT ASSEMBLY X 1 Panel, Headrest - Green (2PUSG/2POSG) X 1 Panel, Headrest - Red (2PUSR/2POSR) X 1 Panel, Headrest - Lime (2PUSZ/2POSZ) Screw, Machine Cover, Access Rivet, Reinstallable X 1 Box, Cargo w/decals (inc.6-8) Reflector, Rear X 1 Decal, Warning - Tire Pressure Decal, Warning - Cargo Box Screw, Shoulder Clip, U-Nut X 1 Fascia, Rear Decal, Arctic Cat X 1 Taillight - Right X 1 Taillight - Left Nut, Lock Screw, Self-Tapping X 1 Fender, Rear - Right - Green (2PUSG/2POSG) X 1 Fender, Rear - Left - Green (2PUSG/2POSG) X 1 Fender, Rear - Right - Red (2PUSR/2POSR) X 1 Fender, Rear - Left - Red (2PUSR/2POSR) X 1 Fender, Rear - Right - Lime (2PUSZ/2POSZ) X 1 Fender, Rear - Left - Lime (2PUSZ/2POSZ) Screw, Self-Tapping Rivet, Reinstallable 5

8 HEADLIGHTS New Qty Description X 1 Headlight Assembly - Right (inc. 2-3) Grommet X 1 Headlight Assembly - Left (inc. 2-3) Screw, Machine Bulb Screw, Self-Tapping X 1 Kit, Repair - Headlight - Services Two Lights 6

9 X 1 Frame, Main (inc. 2) X 1 Decal, Warning - Towing X 1 Tube, Support - Rear Screw, Self-Tapping Screw, Cap X 1 Tube, Seat Support - Front Screw, Cap X 1 Bracket, Support Screw, Cap X 1 Bumper FRAME AND RELATED PARTS Screw, Cap X 1 Plate, Skid - Front X 1 Plate, Skid - Center Screw, Self-Tapping X 1 Plate, Skid - Rear Plug, Hole X 1 Tube, Door Support - Right X 1 Tube, Door Support - Left Screw, Cap Nut, Lock 7

10 X 1 ROPS - Front Assembly Decal, Arctic Cat Screw, Cap Nut, Lock ROPS ASSEMBLY New Qty Description X 1 ROPS - Rear Assembly (inc. 6) X 1 Decal, Warning - Rops X 1 Decal, Wildcat 8

11 X 2 Circlip X 1 Spring, Handle - Right X 1 Spring, Handle - Left X 16 Screw, Cap Washer Washer X 1 Latch, Rotary - Right X 1 Latch, Rotary - Left X 2 Pin, Rotary Latch X 2 Pin, Latch Handle X 1 Handle, Door - Right X 1 Handle, Door - Left X 2 Bumper, Door Stopper X 1 Hinge, Door - Lower Right X 1 Hinge, Door - Lower Left X 1 Hinge, Door - Upper Right X 1 Hinge, Door - Upper Left X 4 Bushing, Door Hinge X 1 Frame, Door - Right X 1 Frame, Door - Left X 2 Plug, Hole X 1 Door w/decals - Right (inc ) (2PUSG/2POSG) X 1 Door w/decals - Left (inc ) (2PUSG/2POSG) X 1 Door w/decals - Right (inc ) (2PUSR/2POSR) X 1 Door w/decals - Left (inc ) (2PUSR/2POSR) X 1 Door w/decals - Right (inc ) (2PUSZ/2POSZ) X 1 Door w/decals - Left (inc ) (2PUSZ/2POSZ) DOOR ASSEMBLY X 1 Door w/o Decals - Right X 1 Door w/o Decals - Left X 1 Decal, Door - Upper Right (2PUSG/2POSG) X 1 Decal, Door - Upper Left (2PUSG/2POSG) X 1 Decal, Door - Upper Right (2PUSR/2POSR) X 1 Decal, Door - Upper Left (2PUSR/2POSR) X 1 Decal, Door - Upper Right (2PUSZ/2POSZ) X 1 Decal, Door - Upper Left (2PUSZ/2POSZ) X 1 Decal, Door - Lower Right (2PUSG/2POSG) X 1 Decal, Door - Lower Left (2PUSG/2POSG) X 1 Decal, Door - Lower Right (2PUSR/2POSR) X 1 Decal, Door - Lower Left (2PUSR/2POSR) X 1 Decal, Door - Lower Right (2PUSZ/2POSZ) X 1 Decal, Door - Lower Left (2PUSZ/2POSZ) Screw, Machine Screw, Cap X 2 Pad, Door 9

12 STEERING ASSEMBLY Cap, Steering Wheel (inc. 2) Decal, Steering Wheel Nut Wheel, Steering Clip, Retaining Ring, Retaining Washer Washer X 1 Tilt Steering - Sub Assembly (inc ) Bushing Bushing Spacer Screw, Cap Nut, Lock Lift, Support X 2 Screw, Shoulder Nut, Lock X 1 Shaft, Steering New Qty Description Screw, Cap Washer Nut, Lock Screw, Cap Nut, Lock Screw, Cap Screw, Cap Nut, Lock X 1 Rack and Pinion - Assembly (inc ) X 2 Tie Rod End, Inner X 2 Clamp, Bellow - Large X 1 Bellow, - Drivers Side X 1 Bellow, Passenger Side X 2 Clamp, Bellow - Small X 2 Nut, Outer Jam X 2 Tie Rod End, Outer Nut, Castle Pin, Cotter 10

13 X 2 Shock Absorber X 2 Spring, Suspension - White Screw, Cap Nut, Lock Washer Screw, Cap X 1 A-Arm, Upper Right - Black (inc.8-12) X 1 A-Arm, Upper Left - Black (inc.8-12) X 2 Sleeve Bushing X 8 Seal Ring, Retaining Ball Joint Screw, Cap X 1 A-Arm, Lower Right - Black (inc and 15) X 1 A-Arm, Lower Left - Black (inc and 15) FRONT SUSPENSION ASSEMBLY Sleeve Screw, Cap X 2 Axle - Front - Locking (inc ) Repair Kit, Boot (inc. 19) Clip, Retaining Pin, Detent Clip, Retaining Screw, Shoulder X 1 Knuckle - Assembly - Right (inc ) X 1 Knuckle - Assembly - Left (inc ) Bearing Ring, Retaining 11

14 FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY X 1 Complete Shock Absorber Assembly Cap, Body 2-4 Bushing 3-2 Sleeve 4-2 Sleeve Valve, Air - Assembly O-Ring, Cap 7-1 Body, Shock Piston, Internal Floating Ring, Retaining Ring, Retaining Spring, Guide Nut, Lock Washer, Top Out 14-1 Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in. New Qty Description Valve, x in Valve, x in Piston, High-Flow Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Rod, Shock 32-1 End Cap, Shock/Reservoir 33-1 O-Ring 34-1 Retainer Bumper Spacer 37 - Ring, Retaining Eyelet 12

15 X 2 Spring, Suspension - White X 2 Shock Absorber Screw, Cap Nut, Lock X 1 A-Arm, Rear - Upper Right - Black (inc. 6-8) X 1 A-Arm, Rear - Upper Left - Black (inc. 6-8) Sleeve Bushing Seal Screw, Cap X 1 A-Arm, Rear - Lower Right - Black (inc. 7-8 and 11) X 1 A-Arm, Rear - Lower Left - Black (inc. 7-8 and 11) REAR SUSPENSION ASSEMBLY Sleeve Screw, Cap Axle, Rear - Locking (inc ) Repair Kit, Boot Clip, Retaining Pin, Detent Clip, Retaining Knuckle, Rear - Assembly (inc. 7-8, 11 and 14-15) Bearing Ring, Retaining 13

16 REAR SUSPENSION SHOCK ABSORBER ASSEMBLY X 1 Complete Shock Absorber Assembly Cap, Body 2-4 Bushing 3-2 Sleeve, Wear 4-2 Sleeve, Wear Valve, Air - Assembly O-Ring, Cap 7-1 Body, Shock Piston, Internal Floating Ring, Retaining Ring, Retaining Spring, Guide Nut, Lock Washer, Top Out Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in. New Qty Description Valve, x in Piston, High-Flow Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Rod, Shock 30-1 End Cap, Shock/Reservoir 31-1 O-Ring 32-1 Retainer Bumper, Shock 34-1 Spacer 35-1 Ring, Retaining Eyelet 14

17 X 1 Bar, Sway - Front X 4 Clamp, Sway Bar Bushing Bushing, Sway Bar - Upper Bushing, Sway Bar - Lower Screw, Cap X 1 Bar, Sway - Rear SWAY BAR ASSEMBLIES Bushing, Sway Bar - Upper Bushing, Sway Bar - Lower Link, Sway Bar X 8 Screw, Cap Nut, Lock 15

18 WHEEL AND TIRE ASSEMBLY New Qty Description Screw, Shoulder Stem, Valve (inc. 9) Disc, Brake Cap, Valve Stem Hub, Wheel (inc. 4) Nut, Lug Stud X 2 Tire - Front Pin, Cotter X 2 Wheel - Rear Nut, Castle X 2 Tire - Rear X 2 Wheel - Front 16

19 X 1 Cylinder, Master Brake - Assembly (inc. 2-4) X 1 Cap, Reservoir Nut Clevis X 1 Pin, Clevis Washer Pin, Cotter Screw, Cap X 2 Bushing Screw, Shoulder X 1 Lever, Brake Nut, Lock Screw, Cap Caliper, Brake - Front Right (inc ) Caliper, Brake - Front Left (inc ) Caliper, Brake - Rear Right (inc ) Caliper, Brake - Rear Left (inc ) Housing, Caliper - Assembly - Front Right (inc ) Housing, Caliper - Assembly - Front Left (inc ) Housing, Caliper - Assembly - Rear Right (inc ) Housing, Caliper - Assembly - Rear Left (inc ) HYDRAULIC BRAKE ASSEMBLY Piston/Seal Set (inc. 17) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set - Front Pad, Brake - Set - Rear Bolt, Banjo-Fitting Washer, Crush X 1 Hose, Brake - Front Screw, Machine Bracket, Brakeline Clip, Brake Hose Screw, Self-Tapping Switch, Brake Pressure X 1 Hose, Brake - Rear Nut w/washer 17

20 X 1 Pedal, Accelerator Spring X 2 Bushing Nut, Lock X 1 Screw, Shoulder ACCELERATOR ASSEMBLY New Qty Description O-Ring Screw, Machine X 1 Bracket, Accelerator Pedal Nut, Lock X 1 Cable, Accelerator 18

21 X 1 Knob, Shift Nut X 1 Lever, Shift X 2 Bushing Screw, Shoulder Nut, Lock Screw, Shoulder SHIFTER ASSEMBLY Nut, Lock X 1 Cable, Shift Tie, Cable - Push-Mount X 1 Bracket, Shift Cable Screw, Self-Tapping E-Ring 19

22 X 1 Tank, Gas Grommet Valve, Check Screw, Self-Tapping Plate, Retaining X 1 Pump, Fuel - Assembly (inc. 7) Float Seal X 1 Hose, Gasline Screw, Machine Clamp, Routing Clamp, Hose GAS TANK ASSEMBLY New Qty Description AR Hose, Gasline - 25 ft AR Tie, Cable -8in AR Tie, Cable in Cap, Gas Tank (inc. 16) Gasket, Gas Tank Cap Rivet Plate, Retaining Washer Neck, Fill Clamp, Hose X 1 Hose, Gasline X 4 Foam, Tank 20

23 X 1 Cover, Air Intake X 1 Gasket X 1 Filter, Air Screw, Machine X 1 Filter, Crank X 1 Retainer - Crank Vent Filter Nut, Lock X 1 Housing, Air Intake X 1 Retainer - Air Filter X 1 Support, Air Filter X 1 Knob Clip, Spring X 1 Boot, Air Cleaner - Inlet X 1 Duct, Air Cleaner Clamp X 1 Gasket, Intake Duct AIR INTAKE ASSEMBLY X 1 Gasket, Intake Vent Screw, Self-Tapping X 1 Retainer, Intake Filter X 1 Filter, Intake X 1 Fasica, Side Vent Rivet, Reinstallable X 1 Hose, Crank Vent Clamp X 1 Bracket, Mounting - Air Cleaner Grommet Spacer Screw, Machine Screw, Machine Plug, Drain - Air Cleaner Screw, Machine 21

24 CASE/BELT COOLING AND CLUTCH COVER ASSEMBLIES New Qty Description X 1 Duct - Inlet X 8 Screw, Shoulder X 1 Duct - Outlet X 1 Seal, Cover Clamp, Hose X 1 Cover, Outer O-Ring X 9 Screw, Hi - Lo X 1 Cover, Inner - Assembly X 1 Plate, Clutch Intake X 1 Plug, Drain Screw, Machine X 8 O-Ring Nut w/washer 22

25 X 1 Engine Decal, Warning - Outer Cover Decal, Rapid Response X 1 Mount, Engine - Right Front X 1 Mount, Engine - Left Front Screw, Cap Nut, Lock Screw, Cap X 2 Mount, Engine w/studs Nut, Lock X 1 Muffler - Assembly (inc ) X 1 Arrester, Spark - Assembly X 1 Washer, Wave X 1 Gasket X 1 Tail Pipe - Assembly ENGINE AND EXHAUST Screw, Cap X 2 Seal, Exhaust Pipe Gasket, Exhaust Pipe Spring, Extension X 1 Manifold Assembly X 1 Sheild, Heat - Assembly (inc. 21) Rivet Washer Screw, Machine Nut, Lock Grommet X 1 Shield, Heat - Muffler Screw, Cap Sensor, Oxygen 23

26 X 1 Radiator w/oil Cooler Assembly (inc. 2-10) Screw, Machine Fan, Cooling X 1 Shroud, Fan X 1 Radiator X 1 Cooler, Oil O-Ring Plug, Drain Cap, Radiator Grommet Bushing Screw, Shoulder Nut w/washer Clamp, Hose X 1 Hose, Coolant - Coolant/Radiator X 1 Hose, Coolant - Radiator/Coolant X 1 Pipe, Coolant X 1 Pipe, Coolant - Thermostat / Radiator X 2 Hose, Coolant Hose, Bypass Clamp, Hose Housing, Thermostat COOLANT ASSEMBLY New Qty Description Screw, Cap O-Ring Washer Bolt Sensor, Engine Coolant Temperature Thermostat O-Ring Cover, Thermostat Bolt Clamp X 1 Hose, Coolant AR Tie, Cable in Rivets Clip, Coolant Clamp X 1 Hose, Oil - # X 1 Hose, Oil - # X 1 Cap X 1 Spacer X 1 Bottle, Overflow Clamp, Hose X 1 Hose, Coolant - Overflow 24

27 X 1 Gearcase, Front AR Hose, Gasline - 25 ft Screw, Cap Washer X 2 Spacer Nut, Lock Clamp Boot, Shaft Clamp O-Ring FRONT DRIVE SYSTEM ASSEMBLY X 1 Driveshaft, Front X 1 Ring, Retaining X 1 Bracket, Mounting - Bearing Assembly Bearing Screw, Cap Nut, Lock Screw, Cap X 1 Driveshaft, Center AR Tie, Cable -8in. 25

28 FRONT DRIVE GEARCASE ASSEMBLY X 1 Complete Front Drive Gearcase Assembly Actuator (inc. 2) O-Ring Bracket, Actuator O-Ring Screw, Self-Tapping Shaft, Input Seal Ring, Retaining Screw, Self-Tapping Bearing Housing, Pinion Gasket, Flange Ring, Retaining Shaft, Selector Ring, Retaining Fork, Selector Shaft, Shuttle O-Ring Spring, Return Coupler, Drive Ring, Retaining Gear, Pinion - Assembly - 11T (inc ) Collar, Retaining Bearing Bearing Housing, Gearcase X 1 Fitting, Elbow Pin, Dowel New Qty Description Plug, Magnetic (inc. one No. 30) O-Ring O-Ring Bearing AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm Gear, Ring - 34T AR Shim, 61 x 69 x 1.3 mm AR Shim, 61 x 69 x 1.4 mm AR Shim, 61 x 69 x 1.5 mm AR Shim, 61 x 69 x 1.6 mm AR Shim, 61 x 69 x 1.7 mm Cover, Gearcase (inc. one No. 30, 37-47, and one No. 48) Bearing Flange, Bearing Pin, Parallel Collar, Sliding Fork Ring, Retaining Spring Spring Shaft, Lock Plug, Oil Level (inc. one No. 30) Seal Seal Plug, Fill (inc. 50) O-Ring 26

29 Screw, Cap X 1 Bracket, Engine/Transaxle X 2 Screw, Cap X 2 Nut, Jam X 2 Nut, Adjuster Nut, Lock Screw, Cap O-Ring Washer AR Hose, Gasline - 25 ft X 1 Transaxle, Rear REAR DRIVE SYSTEM ASSEMBLY Screw, Cap Washer X 1 Bracket, Transaxle Nut, Lock Screw, Cap X 2 Mount, Engine w/studs Nut, Lock Nut, Lock AR Tie, Cable in AR Tie, Cable -8in. 27

30 X 1 Complete Rear Transaxle Assembly X 1 Pinion - Assembly (inc. 2-5) X 1 O-Ring X 1 Shim X 1 Bearing X 1 Plug X 1 Bearing X 1 Case - Assembly (inc. 8-10) X 1 Seal X 2 Seal X 2 Pin, Dowel X 1 Screw, Self-Tapping X 1 Deflector, Oil X 1 Pin, Dowel X 1 Spring X 1 Pawl, Park X 2 Bearing X 1 Shim X 1 Ring, Retaining X 1 Shim X 1 Ring, Retaining X 1 Seal X 1 Output - Assembly (inc. 23) X 2 Bearing X 1 Gear - 22T X 1 Gear - 46T X 1 Washer X 1 Ring, Retaining X 1 Bearing X 2 Ring, Retaining X 2 Washer X 2 Spring X 2 Fork, Shift X 1 Rail, Shift Shaft X 1 Gear - 47T X 1 Shaft, Shift X 1 Pawl X 1 O-Ring X 2 Bearing X 3 Ring, Snap X 3 Washer REAR TRANSAXLE ASSEMBLY New Qty Description X 1 Gear - 52T X 1 Shaft, Idler - 29T X 2 Bearing X 1 Ring X 1 Spacer X 1 Spring X 1 Cam X 1 Drum, Shift X 1 Gear - 23T X 1 Star, Detent X 1 O-Ring X 2 Ring, Retaining X 2 Washer X 1 Bearing X 1 Gear - 66T X 1 Engagement Dog, 6-Face X 2 Bearing X 1 Gear - 53T X 1 Shaft, Reverse - 27T X 1 Chain X 1 Sprocket - 48T X 1 Shift Dog, Park X 1 Shaft, Input X 1 Sprocket - 20T X 1 Ring,Retaining X 1 Bearing X 1 Cover X 1 Spring X 1 O-Ring X 1 Plug X 1 Fitting, Elbow X 1 Switch, Gear X 1 Spring X 1 Ring, Retaining X 1 Kit, Bell Crank X 1 Nut, Lock Sensor, Speed X 1 Screw, Machine X 1 Plug X 1 Plug X 21 Screw, Machine 28

31 X 1 Harness, Main (inc. 2-10) Tether, Accessory Connector Cover, Fuse Block Holder, Fuse Fuse - 10 Amp Fuse - 15 Amp Fuse - 30 Amp Relay (4-Pin) - 20 Amp X 1 Decal, Fuse Block Seal Cover, Diagnostics Connector AR Clip, Routing X 1 Repair Kit, Connector - LCD Gauge Repair Kit, Connector - Tilt Sensor Screw, Machine Regulator, Voltage Nut w/washer WIRING HARNESS ASSEMBLY Screw, Machine Washer Sensor, Tilt Nut w/washer X 1 Bracket, Coil X 2 Coil, Ignition - Assembly (inc. 22) X 2 Cap, Spark Plug Screw, Self-Tapping X 1 Tray, Electrical - Black Rivet Bracket, Mounting - PDM X 1 ECM Grommet Bolt, Shoulder AR Tie, Cable -8in AR Tie, Cable in. 29

32 BATTERY AND STARTER MOTOR ASSEMBLY Battery (inc. 2-3) Decal, Warning Kit, Hardware Pad, Battery X 1 Cable, Battery/Solenoid Boot, Terminal Nut w/washer Solenoid New Qty Description Screw, Machine X 1 Cable, Solenoid/Starter Screw, Machine X 1 Motor, Starter Screw, Self-Tapping Clamp AR Cable, Tie - Double Loop 30

33 Clamp Throttle Body - Assembly (inc. 3-9) Seal Valve, Bypass - Idle Air Screw, Cap Sensor, MAP Screw, Machine O-Ring Sensor, Throttle Position Cover THROTTLE BODY ASSEMBLY Screw, Cap X 1 Manifold, Intake O-Ring Bolt X 1 Bracket, Injector Injector, Fuel Clip, Retaining X 1 Rail, Fuel Screw, Machine 31

34 CYLINDER AND TIMING CHAIN ASSEMBLY New Qty Description X 1 Gasket, Head X 1 Washer X 1 Cylinder X 1 Bolt, Stud Pin, Dowel X 2 Bolt, Stud X 1 Gasket, Base X 1 Guide, Chain X 1 Tensioner, Chain X 1 Chain, Cam X 1 Spring, Oil Tensionser X 1 Tensioner, Chain X 1 Gasket X 1 Bolt, Stud X 1 Adjuster, Tensioner 32

35 CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY X 4 Screw, Cap X 4 Screw, Cap X 2 Screw, Cap Screw, Cap X 2 Spark Plug - CR8EB Spark Plug, Cap O-Ring Screw, Cap Sensor X 1 Seal X 1 Cover X 8 Lifter, Valve X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X AR Shim T= X 16 Cotter Valve X 8 Retainer, Valve Spring X 8 Spring, Valve - Outer X 8 Spring, Valve - Inner X 8 Seat, Valve - Spring X 16 Seal, Valve Stem X 2 Screw, Cap Pin, Dowel X 1 Screw, Cap X 4 Bolt, Stud X 4 Valve, Exhaust X 4 Valve, Intake X 1 Head, Cylinder Screw, Cap Screw, Cap X 2 Guide, Tensioner - Upper X 1 Shaft, Ex Cam X 1 Shaft, In Cam X 1 Encoder Phase Plate Washer X 2 Sprocket, Cam Shaft X 4 Bolt, Knock Nut 33

36 Screw, Cap Screw, Cap Screw, Cap X 6 Screw, Cap X 5 Screw, Cap X 2 Pin, Oil Lock Pin, Dowel Filter, Oil CRANKCASE ASSEMBLY New Qty Description Union, Oil Filter X 1 Switch, Oil Pressure Stick, Oil Level O-Ring X 11 Washer X 2 Joint, Water Hose X 1 Crankcase Assembly 34

37 CRANKSHAFT AND PISTON ASSEMBLY X 2 Ring, Piston - Set X 2 Piston X 2 Pin, Piston X 4 Circlip, Piston Pin X 1 Connecting Rod Assembly X 4 Bearing, Connecting Rod X 1 Bearing, Crankshaft - A 8 - Pin, Alignment - Not Serviced Individually 9 - Screw, Cap - Not Serviced Individually Key X 1 Crankshaft Assembly 35

38 X 1 Pipe, Oil X 4 Seal X 2 Screw, Cap X 1 Valve, Oil Relief - Assembly X 1 Seal, Strainer X 1 Strainer, Fuel - Assembly OIL PAN AND STRAINER ASSEMBLY New Qty Description X 1 Oil, Pan X 1 Gasket, Crankcase - Right Side X 1 Plug/Washer, Drain Pin, Dowel Screw, Cap Screw, Cap 36

39 OIL PUMP AND WATER PUMP ASSEMBLIES X 2 O-Ring X 1 Oil Pump Assembly (inc. 3-11) X 1 Body, Oil Pump X 1 Pin, Dowel X 1 Rotor, Oil Pump - Outer X 1 Rotor, Oil Pump - Inner Pin, Driven Gear Shaft, Oil Pump X 1 Washer X 1 Cover, Oil Pump X 3 Bolt X 1 Sprocket, Oil Pump Drive X 1 Chain, Oil Pump X 4 Pin, Dowel Screw, Cap X 1 E-Ring X 1 Washer, Thrust 18-1 Seal, Mechanical - Not Serviced Individually X 1 Shaft, Impeller X 1 O-Ring Cover, Water Pump Screw, Cap Screw, Cap Screw, Cap Washer X 6 Bearing, Crankshaft X 1 Shaft, Balancer 37

40 X 1 Stator - Assembly Screw, Cap Screw, Cap X 1 Screw, Cap X 1 Washer Screw, Cap MAGNETO ASSEMBLY New Qty Description X 1 Rotor/Flywheel X 1 Outer Cover, Starting Clutch X 1 Gear, Starting Clutch - Outer Pin, Starter Gear No X 1 Gear, Starter Reduction 38

41 CLUTCH ASSEMBLIES X 1 Clutch, Drive - Calibrated (inc. 2-11) X 1 Clutch, Drive - Uncalibrated (inc. 3-5) Screw, Self-Tapping Cover, Sheave Screw, Cap Kit, Cam Arm (inc. 7-9) Nut, Lock Screw, Shoulder Washer, Thrust X 3 Arm, Cam X 1 Spring, Drive Clutch - Black/Silver Washer, High Collar X 1 Bolt, Clutch X 1 Belt, Drive Screw, Cap X 1 Washer X 1 Clutch, Driven - Assembly (inc ) X 1 Sheave, Stationary X AR Shim, 21 x 30 x 1.00 mm X AR Shim, 27 x 27 x 0.50 mm X 2 Roller X 2 Washer, Thrust X 2 Ring, Retaining X 1 Spring X 1 Cup, Spring X 1 Sheave, Movable X 1 Plate, Retaining X 5 Screw 39

42 X 1 Cover, Crankcase - Right - Assembly (inc. 2-4) Plug X 1 Bearing Seal, Oil Plug O-Ring Plug - Assembly (inc. 8-9) Plug O-Ring Screw, Cap MAGNETO AND PTO COVERS New Qty Description Pin, Dowel Screw, Cap X 1 Gasket, Cover - Right Cover, Crankcase - Left X 1 Gasket, Cover - Left Bearing X 1 Clip, Retainer X 1 Seal, Oil Screw, Cap Screw, Cap 40

43 Ref. Part No. Qty. Description Ref. Part No. Qty. Description Printed in U.S.A. p/n

ILLUSTRATED PARTS MANUAL

ILLUSTRATED PARTS MANUAL Wildcat X LTD Model Number U2014WTW1PUSE Model Number U2014WTW1PUSJ Model Number U2014WTW1POSE - International Model Number U2014WTW1POSJ - International TM SHARE OUR PASSION.