DAYTONA 700 (97DTA-1997) Page 1 of 60 BILGE PUMP ASSEMBLY

Transcription

1 1997 DAYTONA 700 (97DTA-1997) Page 1 of 60 BILGE PUMP ASSEMBLY

2 1997 DAYTONA 700 (97DTA-1997) Page 2 of 60 BILGE PUMP ASSEMBLY Ref # Part Number Qty S/P/F Description Fitting, Outlet - Bilge Seal, Fitting S Nut, Fitting Clamp, Hose Hose, Bilge Plug, Drain S Pump, Bilge Clamp Mount, Bilge Pump O-Ring Nut, Lock Retainer, Drain Plug

3 1997 DAYTONA 700 (97DTA-1997) Page 3 of 60 CRANKCASE ASSEMBLY

4 1997 DAYTONA 700 (97DTA-1997) Page 4 of 60 CRANKCASE ASSEMBLY Ref # Part Number Qty S/P/F Description /P Crankcase Assembly (inc. 2-5) /P Screw, Cap S Screw, Cap /P Screw, Cap /P Pin Bladder, Magneto Case Bushing, Pinion Shaft Clamp /P Hose, Vacuum Clamp, Hose

5 1997 DAYTONA 700 (97DTA-1997) Page 5 of 60 CRANKSHAFT

6 1997 DAYTONA 700 (97DTA-1997) Page 6 of 60 CRANKSHAFT Ref # Part Number Qty S/P/F Description S Piston, Standard Piston, Optional ( in.) Piston, Optional ( in.) Ring Set, Standard Ring Set, Optional ( in.) Ring Set, Optional ( in.) /P Pin /P Bearing /P Ring, Snap Crankshaft Assembly (inc. 7-21) Connecting Rod /P Crank Pin Crankshaft, Right Crankshaft, Center Wheel Crankshaft, Left Balancer Race, Center Ring, Center Washer /P Bearing S Bearing Bearing S Screw, Machine /P Washer Spacer, Crankshaft Seal, Oil Seal, Oil - Center C-Ring /P Pin

7 1997 DAYTONA 700 (97DTA-1997) Page 7 of 60 CYLINDER ASSEMBLY

8 1997 DAYTONA 700 (97DTA-1997) Page 8 of 60 CYLINDER ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Cap /P Screw, Cap Spark Plug (BR9EYA) /P Head, Cylinder S Gasket, Cylinder Head /P Nut /P Washer, Lock S Washer T-Connection /P Cylinder /P Clamp Plug Gasket, Cylinder /P Stud Nut Stud Screw, Cap Zinc, Anode (inc. 17) Pin T-Connection Clamp, Hose Clamp Outlet, Water Seal, Outlet S Nut, Outlet Hose, Water Hose, Water

9 1997 DAYTONA 700 (97DTA-1997) Page 9 of 60 DECAL AND FOOTPAD ASSEMBLY

10 1997 DAYTONA 700 (97DTA-1997) Page 10 of 60 DECAL AND FOOTPAD ASSEMBLY Ref # Part Number Qty S/P/F Description Decal, Deck - Right Decal, Deck - Left Plug, Mushroom Decal, Hull - "Tigershark" - Right Decal, Hull - "Tigershark" - Left Rivet Decal, Side - Right Decal, Side - Left Foam, Deck - Left Decal, Regulation Decal, Caution - Uprighting Decal, USCG Exemption Decal, Common Sense Decal, Console Decal, Oil Filler Decal, Warning - Gas Vapors Decal, Instrument Panel Foam, Deck - Right Decal, Warning Fuel Pad, Foot - Assembly Pad, Foot - Front Right Pad, Foot - Front Left Pad, Knee - Right Pad, Knee - Left Pad, Foot - Rear Pad, Foot - Right Pad, Foot - Left

11 1997 DAYTONA 700 (97DTA-1997) Page 11 of 60 ELECTRICAL MODULE AND BATTERY

12 1997 DAYTONA 700 (97DTA-1997) Page 12 of 60 ELECTRICAL MODULE AND BATTERY Ref # Part Number Qty S/P/F Description /P Regulator Assembly (inc. 2) Screw, Regulator Washer, Regulator Unit, CDI Screw, Cap Case /P Cover /P Cover /P Packing Vent, Fuel Holder Holder Screw, Cap Screw, Cap S/P Sensor - Assembly (inc. 16) Supporter Screw, Machine Clamp /P Pad, Battery /P Base, Regulator Screw, Cap Washer Valve, Check Clamp /P Hose - 25 ft Cover, Battery Tiedown Cap, Battery Battery (inc. 28) Clamp, Hose - Battery Clamp Washer, Lock Clamp

13 1997 DAYTONA 700 (97DTA-1997) Page 13 of 60 ENGINE AND RELATED ASSEMBLY

14 1997 DAYTONA 700 (97DTA-1997) Page 14 of 60 ENGINE AND RELATED ASSEMBLY Ref # Part Number Qty S/P/F Description S Engine Damper, Engine Nut /P Shim, Engine Mount in Shim, Engine Mount in /P Shim mm /P Shim mm Washer /P Screw, Cap Screw, Cap Mount, Engine Washer Plate, Engine Mount /P Grommet, Seal Coupler, Engine Housing, Seal - Assembly (inc ) Bearing S Seal Housing/Bearing - Floating Fitting, Grease Clamp S Hose, Coupler Washer, Lock Clamp, Hose Guard, Coupler - Assembly (inc ) Decal, Warning Decal, Coupler - Servicing Washer, Lock Fitting, Grease Tube, Coupler Guard

15 1997 DAYTONA 700 (97DTA-1997) Page 15 of 60 EXHAUST ASSEMBLY

16 1997 DAYTONA 700 (97DTA-1997) Page 16 of 60 EXHAUST ASSEMBLY Ref # Part Number Qty S/P/F Description S Chamber, Expansion S Manifold, Exhaust S Gasket, Expansion Chamber Gasket, Exhaust Manifold S Bracket, Expansion Chamber Clamp, Hose Screw, Cap Screw, Cap Screw, Cap /P Hose, Exhaust - Out Resonator Stud Hose, Exhaust - In Nut Washer Washer Washer, Lock Washer, Lock Spacer Gasket /P Outlet, Exhaust Hose, Exhaust - Out Muffler Tiedown, Rubber Nut, Exhaust Outlet Clamp, Hose Fitting, Elbow /P Fitting, Elbow Brace, Expansion Chamber Plug /P Pad, Muffler

17 1997 DAYTONA 700 (97DTA-1997) Page 17 of 60 GAS TANK ASSEMBLY

18 1997 DAYTONA 700 (97DTA-1997) Page 18 of 60 GAS TANK ASSEMBLY Ref # Part Number Qty S/P/F Description Tank, Gas - Assembly (inc. 2,11,14,16,20) Outlet, Gas Tank - Brass Clamp, Hose S Cap, Filler Neck Neck, Filler Seal, Filler Neck Nut, Filler Neck Clamp, Hose Hose, Gas - 25 ft Screw, Cap Tube, Drop - Reserve Plate, Backing - Fuel Valve Gasket, Fuel Sensor Tube, Drop Nut, Lock Fitting, Outlet - Brass Hose, Filler /P Filter, Fuel /P Washer S Fitting, Elbow T-Connection /P Tie, Cable Valve, Check Vent, Fuel Clamp, Hose Valve, Fuel Reserve Screw, Machine Washer Nut Knob, Fuel Bushing, Fuel Tank Sender, Fuel Level

19 1997 DAYTONA 700 (97DTA-1997) Page 19 of 60 HANDLEBAR ASSEMBLY

20 1997 DAYTONA 700 (97DTA-1997) Page 20 of 60 HANDLEBAR ASSEMBLY Ref # Part Number Qty S/P/F Description S Grip, Handlebar Throttle, Assembly (inc. 3-8) Lever, Throttle Pin, Throttle Lever Housing, Throttle Washer C-Clip Screw, Machine Screw, Cap Cap, Steering Adjuster Handlebar Cable, Throttle Nut, Lock /P Tie, Cable Switch, Start/Trim/Bilge (inc. 16) Screw, Machine /P Cord, Tether C-Clip Handlebar Pad - Assembly (inc ) Pad, Handlebar S Screw, Cap F Cover, Handlebar Pad Washer, Rubber - Handlebar Rivet Plug

21 1997 DAYTONA 700 (97DTA-1997) Page 21 of 60 HATCH COVER AND STORAGE TRAY

22 1997 DAYTONA 700 (97DTA-1997) Page 22 of 60 HATCH COVER AND STORAGE TRAY Ref # Part Number Qty S/P/F Description Latch, Hatch Cover Cover, Hatch Washer Screw, Cap S Seal, Hatch Rivet Tiedown, Tool Kit Tube, Fire Extinguisher /P Rivet Lid, Storage Cover Seal /P Ring, Mount Kit, Tool S Tray, Storage Chain, Cover Seal, Storage Cover Gasket, Mounting - Storage Container /P Container, Storage Hose, Air Intake Washer, Lock Washer, Backup Rivet Washer, Lock Screw, Self-Tapping

23 1997 DAYTONA 700 (97DTA-1997) Page 23 of 60 HULL AND RELATED PARTS ASSEMBLY

24 1997 DAYTONA 700 (97DTA-1997) Page 24 of 60 HULL AND RELATED PARTS ASSEMBLY Ref # Part Number Qty S/P/F Description Hull/Deck - Assembly /P Screw, Cap Washer Hinge, Hatch Plate, Backing - Hinge Nut, Lock Bushing, Boweye S Nose, Cone S Nut, Boweye Bushing Rivet Strike, Hatch Latch Plug, Mushroom Rivet Grille, Vent - Right Grille, Vent - Left /P Nut, Lock /P Boweye Strap, Reinforcement Washer, Sealing Washer Nut, Lock Rail, Rub - Right Rail, Rub - Left Rivet Plate, Nut /P Plate, Ride Screw, Machine Sponson - Right Sponson - Left Washer, Snap Cap Cover, Snap Cap Screw, Cap Cover, Rub Rail Washer, Lock Handle, Grab Screw, Machine U-Bolt Plate, Backing - Eyehook Gasket, Eyehook Nut, Lock Insert, Brass Washer, Backup Washer

25 1997 DAYTONA 700 (97DTA-1997) Page 25 of 60 IGNITION COIL

26 1997 DAYTONA 700 (97DTA-1997) Page 26 of 60 IGNITION COIL Ref # Part Number Qty S/P/F Description Coil Assembly, Ignition Screw, Machine Tube /P Grommet /P Protector, Lead Wire Clip S Cap Assembly, Spark Plug Tie, Cable

27 1997 DAYTONA 700 (97DTA-1997) Page 27 of 60 IMPELLER DRIVE ASSEMBLY

28 1997 DAYTONA 700 (97DTA-1997) Page 28 of 60 IMPELLER DRIVE ASSEMBLY Ref # Part Number Qty S/P/F Description Washer O-Ring Screw, Machine S Bushing, Trim Ring Washer, Sealing Grommet, Seal S Driveshaft /P Bumper, Driveshaft Venturi /P Shaft, Rear - Impeller Spacer, Impeller Spacer, Bearing O-Ring Gasket, Pump Bushing Screw, Machine S Ring, Trim /P Washer Impeller Endcap, Stator S Stator Nut, Lock /P Grate, Inlet Screw, Machine S Wear Ring Bracket, Trim Ring S Seal Washer Bearing, Stator O-Ring O-Ring Screw, Cap Stud Screw, Cap Screw, Cap Screw, Machine Screw, Cap Anode, Zinc Washer, Lock Washer, Lock Nozzle, Steering Washer Washer, Lock Nut, Lock

29 1997 DAYTONA 700 (97DTA-1997) Page 29 of 60 INSTRUMENT ASSEMBLY

30 1997 DAYTONA 700 (97DTA-1997) Page 30 of 60 INSTRUMENT ASSEMBLY Ref # Part Number Qty S/P/F Description Gauge, Trim S Gauge, Fuel Tachometer Speedometer Clamp /P Hose Nut, Pitot Seal, Pitot S Pitot Backclamp, Fuel Gauge/Trim Gauge S Fitting, Restrictor - Speedometer Backclamp, Speedometer Backclamp, Tachometer Washer, Star Nut

31 1997 DAYTONA 700 (97DTA-1997) Page 31 of 60 INTAKE ASSEMBLY

32 1997 DAYTONA 700 (97DTA-1997) Page 32 of 60 INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Cap Washer Cover, Sound Attenuator Washer, Lock Base, Sound Attenuator - Mag Side Base, Sound Attenuator - PTO Side /P Screw, Cap S Gasket, Reed Valve Hose, Gas - 25 ft Clamp, Hose Plug Washer, Lock Gasket, Sound Attenuator /P Screw, Cap Stud Washer Carburetor - Ass'y (Inc. Mag and PTO) Carburetor - Mag Side Carburetor - PTO Side Seal, Strip - Sound Attenuator /P Screw, Cap S Valve, Check Gasket, Intake Nut /P Manifold, Intake Reed Valve - Assembly (inc ) Screw, Cap Stopper, Reed Valve Valve, Reed Cable, Choke /P Nut Ring, Retaining Screw, Machine Throttle Linkage (inc ) S Adjuster, Throttle Linkage End, Adjuster - Left Nut - Left Nut End, Adjuster Screw, Cap Brace, Sound Attenuator - Dual Washer, Lock

33 1997 DAYTONA 700 (97DTA-1997) Page 33 of 60 MAGNETO

34 1997 DAYTONA 700 (97DTA-1997) Page 34 of 60 MAGNETO Ref # Part Number Qty S/P/F Description S Stator Grommet S/P Screw, Cap S Screw, Cap Holder /P Clamp Clamp /P Key S Flywheel S Screw, Cap Washer S/P Washer, Lock Holder, Grommet

35 1997 DAYTONA 700 (97DTA-1997) Page 35 of 60 MAGNETO CASE

36 1997 DAYTONA 700 (97DTA-1997) Page 36 of 60 MAGNETO CASE Ref # Part Number Qty S/P/F Description /P Case, Magneto O-Ring /P Screw, Cap Pin Plug

37 1997 DAYTONA 700 (97DTA-1997) Page 37 of 60 MAGNETO-SIDE CARBURETOR

38 1997 DAYTONA 700 (97DTA-1997) Page 38 of 60 MAGNETO-SIDE CARBURETOR Ref # Part Number Qty S/P/F Description Complete Ass'y (Inc. Mag and PTO Carbs.) Screw, Cap Cover, Diaphragm Diaphragm Assembly Screw, Machine Arm Spring Screw, Machine Plate Needle Valve Assembly F Mixing Body Pin Screw, Machine Block, Metering Gasket Main Jet Jet, Low Speed Seal Washer Spring Adjuster Hose Assembly Nut Bracket, Cable Spring Washer /P O-Ring Filter S-Gasket Main Jet - Fixed Screw Assembly O-Ring /P Diaphragm, Damper Cover, Pump Screw w/washer Carburetor Assembly - Mag Gasket Diaphragm, Pump O-Ring F Grommet F Valve Body Assembly, Diaphragm

39 1997 DAYTONA 700 (97DTA-1997) Page 39 of 60 OIL PUMP

40 1997 DAYTONA 700 (97DTA-1997) Page 40 of 60 OIL PUMP Ref # Part Number Qty S/P/F Description Oil Pump Assembly O-Ring /P Hose /P Clamp Screw, Cap Screw, Cap

41 1997 DAYTONA 700 (97DTA-1997) Page 41 of 60 OIL TANK ASSEMBLY

42 1997 DAYTONA 700 (97DTA-1997) Page 42 of 60 OIL TANK ASSEMBLY Ref # Part Number Qty S/P/F Description S Tank, Oil Screw, Cap S Outlet, Tank Clamp, Hose Hose, Gas - 25 ft Valve, Check /P Filter, Fuel Clamp, Hose Fitting, Tank /P Hose, Oil - 25 ft Filter, Oil Clamp, Hose Hose, Filler Washer Washer, Lock Filler, Oil - Assembly Seal, Oil Filler /P Rivet Washer Clamp, Hose /P Hose, Oil - 15 ft S Sensor, Oil Level Seal, Grommet - Oil Sensor

43 1997 DAYTONA 700 (97DTA-1997) Page 43 of 60 PTO-SIDE CARBURETOR

44 1997 DAYTONA 700 (97DTA-1997) Page 44 of 60 PTO-SIDE CARBURETOR Ref # Part Number Qty S/P/F Description Complete Ass'y (Inc. Mag and PTO Carbs.) Screw, Cap Cover, Diaphragm Assembly Diaphragm Assembly Screw, Machine Arm Spring Screw, Machine Plate Needle Valve Assembly F Mixing Body Pin Screw, Machine Block, Metering Gasket Main Jet Jet, Low Speed Seal Washer Spring Adjuster Hose Clip Screw, Cap Gasket Flange O-Ring Filter S-Gasket Main Jet Screw w/washer Carburetor Assembly - PTO Cover

45 1997 DAYTONA 700 (97DTA-1997) Page 45 of 60 RELATED ITEMS

46 1997 DAYTONA 700 (97DTA-1997) Page 46 of 60 RELATED ITEMS Ref # Part Number Qty S/P/F Description S Anchor w/float and Mooring Rope S Anchor Bag Battery Charger Kit Buoy Set CDI, Hi Rev S Cover, Premium S Fire Extinguisher Flush Kit /P Fold-Up Sharkstand Gel-Coat Kit - Multi-Color Grease Gun Kit Grips, Handlebar - Red /P Handlebar Bag - Red Horn Kit Hourmeter /P Lanyard - Red Lift Harness Manual, Operator's Manual, Parts Manual, Service Mooring Rope - Black Mooring Rope - Dark Blue S Mooring Rope - Lavender /P Mooring Rope - Purple Mooring Rope - Red Mooring Rope - Silver Mooring Rope - Teal /P Nylon Rope - Purple Paint, Touch-Up - Red Plug Caddy - Purple Plug Caddy - Rivet-On Registration Letters - Gold/Black Registration Letters - Red/Black Spark Plug Caps - Red Start/Stop Switch Lock StorTechO Plugs /P Tie Stake Tiedown Strap - Red Tool Kit

47 1997 DAYTONA 700 (97DTA-1997) Page 47 of 60 SEAT ASSEMBLY

48 1997 DAYTONA 700 (97DTA-1997) Page 48 of 60 SEAT ASSEMBLY Ref # Part Number Qty S/P/F Description Complete Seat Assembly Strap, Seat Cover, Seat w/silkscreen Foam, Seat Base, Seat Seal, Seat Base Catch, Seat Staple Nut Washer, Lock Screw, Cap F U-Bolt, Seat F Nut /P/F Washer F Nut, Lock F Nut, Lock Washer Screw, Machine F Clip, Retaining F Hose, Air Exhaust F Plate, Backing Spacer, Seat Latch Lever, Release - Seat Latch S Cover, Latch - Seat Back, Latch - Seat Clip, Retaining F Washer F Nut Screw, Cap /P/F Stud, Latch - Seat F Washer, Rubber Spacer, Seat Latch F Vent, Seat - Assembly (inc ) F Vent, Seatbase F Seal, Vent - Seatbase

49 1997 DAYTONA 700 (97DTA-1997) Page 49 of 60 SENSOR ASSEMBLY

50 1997 DAYTONA 700 (97DTA-1997) Page 50 of 60 SENSOR ASSEMBLY Ref # Part Number Qty S/P/F Description /P Relay - Assembly S Protector, Circuit Charge Cap, Circuit Protector /P Protector, Circuit Load /P Holder, Circuit Protector Screw, Cap

51 1997 DAYTONA 700 (97DTA-1997) Page 51 of 60 STARTER MOTOR

52 1997 DAYTONA 700 (97DTA-1997) Page 52 of 60 STARTER MOTOR Ref # Part Number Qty S/P/F Description Starter Motor Assembly (inc. 2-11) /P Terminal Set, Brush (inc. 3) O-Ring /P Holder Set, Brush (inc. 5) Spring, Brush /P Front Bracket Assembly (inc. 7) /P O-Ring Washer Set S O-Ring Armature Cap, Screw /P Pinion Assembly Screw, Cap Nut Washer /P Relay Bracket Screw, Cap S Tube /P Washer Washer

53 1997 DAYTONA 700 (97DTA-1997) Page 53 of 60 STEERING POST ASSEMBLY

54 1997 DAYTONA 700 (97DTA-1997) Page 54 of 60 STEERING POST ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Machine Bearing, Half-Steering Post Plate, Backing Clamp Seal, Bearing Post, Steering /P Foam, Neoprene Tape Bearing, Steering Post Housing, Bearing Bracket, Support Bracket, Steering Cable /P Washer Screw, Cap Nut, Lock Screw, Cap /P Washer End, Steering Cable Nut Cable, Steering Seal, Rod Cover, Thread Cap - Steering Cable Washer Nut /P Housing, Bearing Spacer, Bearing Housing Nut, Lock End, Steering Cable Nut Nut Spacer Screw, Cap Gasket, Cable - Foam Screw, Cap Nut, Lock

55 1997 DAYTONA 700 (97DTA-1997) Page 55 of 60 TRIM ASSEMBLY

56 1997 DAYTONA 700 (97DTA-1997) Page 56 of 60 TRIM ASSEMBLY Ref # Part Number Qty S/P/F Description Bracket, Mounting - Trim Motor Clamp Actuator, Trim Nut Screw, Cap Boot, Trim Rod Rod, Trim Washer, Lock Nut, Lock Spacer Nut, Lock Nut Rod End Screw, Cap

57 1997 DAYTONA 700 (97DTA-1997) Page 57 of 60 WATER FILTER ASSEMBLY

58 1997 DAYTONA 700 (97DTA-1997) Page 58 of 60 WATER FILTER ASSEMBLY Ref # Part Number Qty S/P/F Description Screen Hose, Water - 25 ft Fitting, Elbow Clamp /P Fitting Filter, Water Assembly (inc. 7-9) Cover O-Ring Screen T-Connection Rivet Hose, Water Fitting, Elbow Jet, Restrictor - Water Gasket, Foam Nut Clamp T-Connection Hose, Water - 25 ft

59 1997 DAYTONA 700 (97DTA-1997) Page 59 of 60 WIRING HARNESS

60 1997 DAYTONA 700 (97DTA-1997) Page 60 of 60 WIRING HARNESS Ref # Part Number Qty S/P/F Description Tie, Cable Clamp Cable /P Cable (inc. 5) /P Grommet Cable, Ground S Harness, Wiring /P Grommet Harness, Gauge Fuse, 3 AMP