MONTEGO DELUXE (95MTB-W-1995) Page 1 of 50 BILGE PUMP ASSEMBLY

Transcription

1 1995 MONTEGO DELUXE (95MTB-W-1995) Page 1 of 50 BILGE PUMP ASSEMBLY

2 1995 MONTEGO DELUXE (95MTB-W-1995) Page 2 of 50 BILGE PUMP ASSEMBLY Ref # Part Number Qty S/P/F Description Fitting, Outlet - Bilge Seal, Fitting S Nut, Fitting Clamp, Hose S Hose, Bilge T-Connection Pump, Bilge Clamp Plate, Mounting - Bilge Pump Seal, Drain Plug Nut, Lock Retainer, Drain Plug Plug, Drain

3 1995 MONTEGO DELUXE (95MTB-W-1995) Page 3 of 50 CARBURETOR

4 1995 MONTEGO DELUXE (95MTB-W-1995) Page 4 of 50 CARBURETOR Ref # Part Number Qty S/P/F Description Carburetor Assembly Screw Cover Diaphragm Assembly Screw, Machine Arm Spring Screw, Machine Plate Needle Valve Assembly F Mixing Body Pin Screw, Machine Block, Metering Gasket Main Jet S Pilot Jet Seal Washer Spring Adjuster Cap Cap Adjuster Spring Washer S O-Ring Filter S-Gasket /P Diaphragm, Damper Screw Assembly Retainer Spring F Grommet F Valve Body Assembly, Diaphragm O-Ring Diaphragm, Pump Cover, Pump Screw w/washer Gasket Bushing, Choke Shaft Seal, Choke Shaft Collar, Lock

5 1995 MONTEGO DELUXE (95MTB-W-1995) Page 5 of 50 CRANKCASE

6 1995 MONTEGO DELUXE (95MTB-W-1995) Page 6 of 50 CRANKCASE Ref # Part Number Qty S/P/F Description Crankcase Assembly (inc. 2-5) /P.Screw, Cap S.Screw, Cap /P.Screw, Cap Pin Bladder, Magneto Case Bushing, Pinion Shaft Clamp S Hose, Vacuum Clamp, Hose

7 1995 MONTEGO DELUXE (95MTB-W-1995) Page 7 of 50 CRANKSHAFT

8 1995 MONTEGO DELUXE (95MTB-W-1995) Page 8 of 50 CRANKSHAFT Ref # Part Number Qty S/P/F Description S Piston, Standard Piston, Optional ( in.) Piston, Optional ( in.) S Ring Set, Standard Ring Set, Optional ( in.) Ring Set, Optional ( in.) S Pin /P Bearing /P Snap Ring S Crankshaft Assembly (inc. 7-20) Connecting Rod S.Crank Pin Crankshaft, Right Crankshaft, Center Wheel Crankshaft, Left Balancer Race, Center /P.Ring, Center Washer Bearing S.Bearing Bearing S.Screw, Machine Spacer, Crankshaft Seal, Oil - Right Seal, Oil - Left Seal, Oil - Center C-Ring

9 1995 MONTEGO DELUXE (95MTB-W-1995) Page 9 of 50 CYLINDER ASSEMBLY

10 1995 MONTEGO DELUXE (95MTB-W-1995) Page 10 of 50 CYLINDER ASSEMBLY Ref # Part Number Qty S/P/F Description /P Screw, Cap Hook /P Spark Plug (BR9ES) Head, Cylinder S Gasket, Cylinder Head /P Nut /P Washer, Lock S Washer /P Plug /P Cylinder S Clamp Union Gasket, Cylinder S Stud Nut Stud Screw, Cap Zinc, Anode (inc. 17) Screw, Cap Cap, Thermostat Clamp, Hose Gasket, Thermostat Outlet, Water Seal, Outlet S Nut, Outlet /P Hose, Water Pin

11 1995 MONTEGO DELUXE (95MTB-W-1995) Page 11 of 50 DECAL AND FOOTPAD ASSEMBLY

12 1995 MONTEGO DELUXE (95MTB-W-1995) Page 12 of 50 DECAL AND FOOTPAD ASSEMBLY Ref # Part Number Qty S/P/F Description Decal, Hood - Right Decal, Hood - Left Decal, Warning Fuel Decal, Oil Filler Pad, Foot - Deck Assembly (inc. 5-8) Pad, Foot - Rear Pad, Foot - Side Left Pad, Foot - Side Right Pad, Foot Pad, Foot - Front Right Pad, Foot - Front Left Decal, Deck Front - Right Decal, Deck Front - Left Decal, Deck - "Tigershark" Decal, Deck Rear - Right Decal, Deck Rear - Left Decal, Warning - Gas Vapors Decal, Console Foam, Deck - Left Decal, Common Sense Decal, USCG Exemption Decal, Caution - Uprighting Decal, Regulation Foam, Deck - Right Foam, Deck - Rear

13 1995 MONTEGO DELUXE (95MTB-W-1995) Page 13 of 50 ELECTRICAL MODULE AND BATTERY

14 1995 MONTEGO DELUXE (95MTB-W-1995) Page 14 of 50 ELECTRICAL MODULE AND BATTERY Ref # Part Number Qty S/P/F Description S Regulator Assembly (inc. 2) S Screw, Regulator Washer, Regulator S Unit, CDI Screw, Cap Case S Cover S Cover S Packing Vent, Fuel Holder Holder Screw, Cap Screw, Cap S/P Sensor - Assembly (inc. 16) Supporter Screw, Machine Clamp Pad, Battery S Base, Regulator Screw, Cap Washer Screw, Cap Washer, Lock Module, Bilge Pump Cover, Battery /P Tiedown Cap, Battery Battery (inc. 28, 30-31) Clamp, Hose - Battery S.Hose, Battery Vent Tie, Cable Valve, Check

15 1995 MONTEGO DELUXE (95MTB-W-1995) Page 15 of 50 ENGINE AND RELATED PARTS

16 1995 MONTEGO DELUXE (95MTB-W-1995) Page 16 of 50 ENGINE AND RELATED PARTS Ref # Part Number Qty S/P/F Description Engine Washer /P Coupler, Engine Insert, Damper - Coupler S Damper, Coupler Decal, Warning Clamp, Hose S Shield, Safety Coupler Washer, Lock Washer /P Plate, Engine Mount Washer, Lock Screw, Cap Shim, Engine Snubber - 18 Gauge Shim, Engine Snubber - 12 Gauge Mount, Snubber Washer /P Screw, Cap Screw, Cap Washer, Lock Washer /P Shim mm /P Shim mm Damper, Engine Screw, Cap /P Shim, Engine Mount in Shim, Engine Mount in Nut, Lock

17 1995 MONTEGO DELUXE (95MTB-W-1995) Page 17 of 50 EXHAUST ASSEMBLY

18 1995 MONTEGO DELUXE (95MTB-W-1995) Page 18 of 50 EXHAUST ASSEMBLY Ref # Part Number Qty S/P/F Description /P Hose, By-Pass Clamp S Screw, Cap Plug Gasket Pipe, Exhaust S Screw, Cap S Gasket, Exhaust Pipe S Gasket, Exhaust Joint S Gasket, Exhaust Manifold S Manifold, Exhaust S Screw, Cap S Expansion Chamber Washer Screw, Cap Clamp, Hose Clamp, Hose Hose, Exhaust - In Pad, Muffler Washer /P Nut, Lock Hose, Exhaust - Out Muffler /P Tiedown Screw, Cap Ring, Stud - Deflector Screw, Cap Washer, Lock Deflector, Exhaust /P Fitting, Outlet - Exhaust Seal, Outlet Fitting

19 1995 MONTEGO DELUXE (95MTB-W-1995) Page 19 of 50 GAS TANK ASSEMBLY

20 1995 MONTEGO DELUXE (95MTB-W-1995) Page 20 of 50 GAS TANK ASSEMBLY Ref # Part Number Qty S/P/F Description Tank, Gas - Assembly (inc. 2-5) Fitting, Elbow Ring, Compression /P. Hose, Gasline - 25 ft /P. Strainer, Gas Tank Neck, Filler Seal, Filler Neck Clamp, Hose Hose Pad, Gas Tank - Right Cap, Gas Gauge Ring, Mounting - Filler Neck Screw, Machine /P Nut, Lock Washer Clamp, Hose S Hose, Filler /P Filter, Fuel Tiedown S Fitting, Elbow T-Connection /P Tie, Cable Valve, Check Vent, Fuel /P Pad, Gas Tank - Left

21 1995 MONTEGO DELUXE (95MTB-W-1995) Page 21 of 50 HANDLEBAR ASSEMBLY

22 1995 MONTEGO DELUXE (95MTB-W-1995) Page 22 of 50 HANDLEBAR ASSEMBLY Ref # Part Number Qty S/P/F Description S Grip, Handlebar - Right Throttle, Assembly (inc. 3-8) Lever, Throttle Pin, Throttle Lever Housing, Throttle Washer C-Clip Screw, Machine Screw, Cap Cap, Steering Adjuster S Handlebar Cap, End - Grip Nut, Lock /P Tie, Cable Tether, Switch Assembly (inc ) Screw, Machine S. Cord, Tether S Grip, Handlebar - Left Cable, Throttle Plug, Compression - Grip Nut, Flange C-Clip Washer, Serrated Screw, Machine Handlebar Pad - Assembly (inc ) Pad, Handlebar - Front S. Cover, Handlebar Pad Pad, Handlebar - Rear

23 1995 MONTEGO DELUXE (95MTB-W-1995) Page 23 of 50 HATCH COVER AND STORAGE TRAY

24 1995 MONTEGO DELUXE (95MTB-W-1995) Page 24 of 50 HATCH COVER AND STORAGE TRAY Ref # Part Number Qty S/P/F Description Latch, Hatch Cover Cover, Hatch Washer Screw, Cap S Seal, Hatch /P Screw, Machine Washer, Flat /P Rod, Hood Prop Spacer, Spring Rod Nut, Well Washer, Lock /P Screw, Cap Kit, Tool Tray, Storage Rivet Bracket, Spring Rod Spring, Hood Prop Clamp Hose, Air Intake Washer, Lock

25 1995 MONTEGO DELUXE (95MTB-W-1995) Page 25 of 50 HULL AND RELATED PARTS ASSEMBLY

26 1995 MONTEGO DELUXE (95MTB-W-1995) Page 26 of 50 HULL AND RELATED PARTS ASSEMBLY Ref # Part Number Qty S/P/F Description Clip, Retaining S Nose, Cone Hull/Deck - Assembly Nut, Hex Plate, Backing - Eyehook Plate, Backup - Eyehook Nut, Cone U-Bolt /P Screw, Cap Washer, Lock /P Hinge, Hatch Assembly Plate, Nut Screw, Machine Plate, Ride Rivet Trim, Edge - Side Insert, Edge Trim F Extinguisher, Fire S Tiedown, Rubber Clip, Retaining Grate, Air Intake Washer, Lock Washer, Flat Screw, Cap S Bracket, Extinguisher Screw, Cap Washer, Lock Catch, Latch Screw, Cap Screw, Cap Stop, Steering Washer Washer, Rubber Plate, Backing Nut, Lock Handle, Grab S Sponson - Right S Sponson - Left Washer Screw, Cap

27 1995 MONTEGO DELUXE (95MTB-W-1995) Page 27 of 50 IGNITION COIL

28 1995 MONTEGO DELUXE (95MTB-W-1995) Page 28 of 50 IGNITION COIL Ref # Part Number Qty S/P/F Description S Coil Assembly, Ignition Screw, Cap /P Washer S Grommet S Protector, Lead Wire Clip S Cap Assembly, Spark Plug Tie, Cable

29 1995 MONTEGO DELUXE (95MTB-W-1995) Page 29 of 50 IMPELLER DRIVE ASSEMBLY

30 1995 MONTEGO DELUXE (95MTB-W-1995) Page 30 of 50 IMPELLER DRIVE ASSEMBLY Ref # Part Number Qty S/P/F Description Inlet, Pump Bladder, Case Screw, Machine Screw, Machine Screw, Cap Washer Nut, Lock Grate, Inlet Washer Seal, Pump Inlet Screw, Machine Spacer, Impeller - Driveshaft /P Bearing - Rear Ring, Snap Seal, Rear S Driveshaft /P Impeller Bearing Ring, Snap Seal /P Ring, Wear Venturi, Stator Screw, Cap Washer, Lock Washer Anode, Zinc Nozzle, Steering Bushing, Steering Nozzle Washer, Lock Screw, Cap Fitting Screw, Cap Fitting, Outlet Clamp Hose, Formed Fitting, Hull Tie, Cable Clamp Plate, Nut /P Plate, Nut S Hose, Water Nut, Lock Washer Coupler /P Hose Clamp O-Ring, Impeller Spacer, Impeller - Driveshaft

31 1995 MONTEGO DELUXE (95MTB-W-1995) Page 31 of 50 INTAKE ASSEMBLY

32 1995 MONTEGO DELUXE (95MTB-W-1995) Page 32 of 50 INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Cap Cover, Spark Arrestor S Screen, Spark Arrestor Spark Arrestor - Lower /P Screw, Cap Gasket, Spark Arrestor Carburetor Nut, Jam Washer, Lock Washer Bolt, Stud Gasket, Intake Valve, Check S Screw, Cap Manifold, Intake S Gasket, Reed Valve S Reed Valve Assembly (inc ) Valve, Reed /P.Screw, Cap Stopper, Reed Valve S Bolt, Stud /P Nut /P Nut /P Cover, Boot S Cable, Choke Ring, Retaining Tie, Cable Washer Washer, Lock

33 1995 MONTEGO DELUXE (95MTB-W-1995) Page 33 of 50 MAGNETO

34 1995 MONTEGO DELUXE (95MTB-W-1995) Page 34 of 50 MAGNETO Ref # Part Number Qty S/P/F Description S Stator Grommet S/P Screw, Cap S Screw, Cap Holder /P Clamp Clamp /P Key S Flywheel S Screw, Cap Washer S/P Washer, Lock Holder, Grommet Grommet

35 1995 MONTEGO DELUXE (95MTB-W-1995) Page 35 of 50 MAGNETO CASE

36 1995 MONTEGO DELUXE (95MTB-W-1995) Page 36 of 50 MAGNETO CASE Ref # Part Number Qty S/P/F Description /P Case, Magneto O-Ring /P Screw, Cap Pin Plug

37 1995 MONTEGO DELUXE (95MTB-W-1995) Page 37 of 50 OIL PUMP

38 1995 MONTEGO DELUXE (95MTB-W-1995) Page 38 of 50 OIL PUMP Ref # Part Number Qty S/P/F Description S Oil Pump Assembly O-Ring /P Hose Clamp Screw, Cap Screw, Cap

39 1995 MONTEGO DELUXE (95MTB-W-1995) Page 39 of 50 OIL TANK ASSEMBLY

40 1995 MONTEGO DELUXE (95MTB-W-1995) Page 40 of 50 OIL TANK ASSEMBLY Ref # Part Number Qty S/P/F Description Cap, Oil Gauge Ring, Mounting Filler Neck Neck, Filler Seal, Filler Neck Clamp, Hose S Hose, Filler Screw, Machine Washer /P Nut, Lock Clamp, Hose Hose /P Filter, Fuel Clamp, Hose /P Outlet, Tank Tank, Oil Clamp Strap - Assembly Valve, Check S Hose, Oil Line

41 1995 MONTEGO DELUXE (95MTB-W-1995) Page 41 of 50 SEAT ASSEMBLY

42 1995 MONTEGO DELUXE (95MTB-W-1995) Page 42 of 50 SEAT ASSEMBLY Ref # Part Number Qty S/P/F Description Complete Seat Assembly Strap, Seat - 34 in Cover, Seat w/silkscreen Foam, Seat /P Base, Seat /P Seal, Seat Base Catch, Seat Staple Nut, Lock Washer, Lock /P Screw, Cap U-Bolt, Seat Nut, Jam /P Washer Nut, Lock Nut, Lock Washer Screw, Cap Clip, Retainer /P/F Air Tube, Exhaust Washer, Lock Washer, Rubber F Lever, Release - Seat Latch S Cover, Latch - Seat Back, Latch - Seat Clip, Retaining Washer Nut, Jam Screw, Cap S Stud, Latch - Seat Washer, Rubber Washer

43 1995 MONTEGO DELUXE (95MTB-W-1995) Page 43 of 50 SENSOR ASSEMBLY

44 1995 MONTEGO DELUXE (95MTB-W-1995) Page 44 of 50 SENSOR ASSEMBLY Ref # Part Number Qty S/P/F Description S Relay - Assembly S Protector, Circuit Charge Cap, Circuit Protector /P Protector, Circuit Load S Holder, Circuit Protector Screw, Cap

45 1995 MONTEGO DELUXE (95MTB-W-1995) Page 45 of 50 STARTER MOTOR

46 1995 MONTEGO DELUXE (95MTB-W-1995) Page 46 of 50 STARTER MOTOR Ref # Part Number Qty S/P/F Description S Starter Motor Assembly (inc. 2-11) /P.Terminal Set, Brush (inc. 3) O-Ring /P.Holder Set, Brush (inc. 5) Spring, Brush /P. Front Bracket Assembly (inc. 7) S.. O-Ring Washer Set S. O-Ring Armature Screw, Cap S Pinion Assembly Screw, Cap Nut Washer /P Relay Bracket Screw, Cap S Tube S Washer Washer

47 1995 MONTEGO DELUXE (95MTB-W-1995) Page 47 of 50 STEERING POST ASSEMBLY

48 1995 MONTEGO DELUXE (95MTB-W-1995) Page 48 of 50 STEERING POST ASSEMBLY Ref # Part Number Qty S/P/F Description Screw, Machine Bearing, Half-Steering Post Nut, Lock Clamp Seal, Bearing /P Post, Steering /P Foam, Neoprene Tape Bearing, Steering Post Housing, Bearing Bracket, Support /P Bracket, Steering Cable /P Washer Screw, Cap Nut, Lock Screw, Cap Washer End, Steering Cable Nut, Jam /P Cable, Steering Seal, Rod Seal, Steering Cable Washer Nut, Jam /P Housing, Bearing Spacer, Bearing Housing Nut, Lock Washer, Lock

49 1995 MONTEGO DELUXE (95MTB-W-1995) Page 49 of 50 WIRING HARNESS

50 1995 MONTEGO DELUXE (95MTB-W-1995) Page 50 of 50 WIRING HARNESS Ref # Part Number Qty S/P/F Description Clamp Clamp Cable Cable /P Grommet Cable, Ground Harness, Wiring