PRECAST CONCRETE SPECIALISTS. Product Catalogue

Transcription

1 PRECAST CONCRETE SPECIALISTS Product Catalogue

2 Roodepoort Pipe s manufacturing and storage facility. HEAD OFFICE, P O Box 92, Roodepoort 1725, Tel: (011) , Fax: (011) info@rocla.co.za BLACKHEATH, Tel: (021) , Fax: (021) BLOEMFONTEIN DEPOT, Tel: (051) , Fax: (051) DE AAR, Tel: (053) /2, Fax: (053) GEORGE, Tel: (044) , Fax: (044) KLERKSDORP, Tel: (018) , Fax: (018) NELSPRUIT, Tel: (013) /77, Fax: (013) NEWCASTLE, Tel: (034) /9, Fax: (034) NEW GERMANY, Tel: (031) , Fax: (031) POLOKWANE, Tel: (015) /8, Fax: (015) PORT ELIZABETH, Tel: (041) , Fax: (041) ROODEPOORT, Tel: (011) , Fax: (011) VIRGINIA, Tel: (057) /8, Fax: (057) WINDHOEK, ROCLA PIPES, Tel: ( ) , Fax: ( ) GABARONE, KWENA ROCLA, Tel: (09267) , Fax: (09267) Revised & reprinted October 2011

3 Rocla (Pty) Ltd is Southern Africa's leading manufacturer of precast concrete products for infrastructure, including pipes, culverts, manholes, poles and various other related products. In this catalogue, we list the products currently manufactured within an extensive network of factories throughout South Africa, Namibia and Botswana. We also illustrate a portion of the special products we are able to design and Product Catalogue manufacture at customer request. This is made possible through the technical expertise and quality controls we have in place after 91 years of experience in the Precast Concrete field. For any comments you may have concerning this catalogue, or for any further information, please refer to the contact details on the back cover. Contents Interlocking Joint Pipes SANS Spigot & Socket Pipes SANS Sewer Pipes SANS Pressure Pipes SANS In-The-Wall-Joint Pipes SANS Rectangular Portal Culverts SANS SATS SAR Rectangular Portal Culverts 9 Culvert Slabs 10 Half Round Channels 10 Manholes, Manhole Sections & Slabs SANS Airport Manhole & Enlarger Slab 12 Poles 13 Toilet Systems 15 Roadside Furniture 17 Bus Shelter 18 Secure Signal House 18 Roadside Dustbin 18 Penstock Rings 19 Retaining Walls 19 Wash Troughs & Stock Troughs 20

4 Notes: Interlocking Joint Pipes - SANS The 100mm & 150mm diameter pipes are not made at all Rocla factories. If they are required, special arrangements can be made to make them to the length and wall thickness required. L S T 2. For pipes of 450mm diameter and less the pipe lengths available may differ from those in the tabulation. Please enquire about this dimension before placing an order. 3. The 1 950mm ND Pipes are not made at all Rocla factories, please enquire before placing an order. OD ID 1 Pipe Class Nominal Inside Outside Wall Nominal Inside Approximate Approximate Proof Diameter (ND) Diameter (ID) Diameter (OD) Thickness (T) Length (L) Socket (S) Mass per metre Mass per pipe Load mm mm mm mm m mm kg/m kg/pipe kn/m / / D SPECIAL / / / / / / D / / / / / / D / / / / / / D Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table.

5 Spigot & Socket Pipes - SANS 677 Notes: 1. For satisfactory performance the allowable joint deflections given below should not be exceeded. Nominal Diameters Maximum Deflection Nominal Diameters Maximum Deflection , , , , ,0 2. The joint uses the rolling rubber ring principal and no lubricant is required. 3. For pipes of 450mm diameter and less the pipe lengths available may differ from those in the tabulation. Please enquire before placing an order on a factory. A S B L T ID T OD Pipe Class Nominal Inside Outside Wall Outside Outside Inside Approximate Approximate Nominal Proof Diameter Diameter Diameter Thickness Diameter Socket Socket Mass per Mass per Length Load (ND) (ID) (OD) (T) (A) (B) (S) metre pipe (L) mm mm mm mm mm mm mm kg/m kg/pipe m kn/m / / / SPECIAL D / / / / / / / / / D / / / / / / / / / D / / / / / / / / / D Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. 2

6 3 Examples of Rocla Concrete Pipes being installed.

7 Notes: Sewer Pipes with Sacrificial Layers - SANS For satisfactory performance the allowable joint deflections given below should not be exceeded. Nominal Diameters Maximum Deflection Nominal Diameters Maximum Deflection , , , , ,0 A S L T ID OD 2. The Sacrificial layer thickness on standard Rocla sewer pipes are: ND - 13mm ND - 19mm If required pipes with thicker sacrificial layers can be supplied 3. The joint uses the rolling rubber ring principal and no lubricant is required. B T Pipe Class Nominal Inside Outside Wall Nominal Outside Outside Inside Approximate Approximate Proof Diameter Diameter Diameter Thickness Length Diameter Socket Socket Mass per Mass per Load (ND) (ID) (OD) (T) (L) (A) (B) (S) metre pipe mm mm mm mm m mm mm mm kg/m kg/pipe kn/m / SPECIAL D / / / / / / / / / D / / / / / / / / / D / / / / / / / / / D Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. 4

8 Pressure Pipes - SANS 676 Notes: 1. For satisfactory performance the allowable joint deflections given below should not be exceeded. Nominal Diameters Maximum Deflection Nominal Diameters Maximum Deflection , , , , ,0 A S L T ID OD 2. The joint uses the rolling ring principal and no lubricant is required. 3. For pipes of 450mm diameter and less the pipe lengths available may differ from those in the tabulation. Please enquire before placing an order on a factory. B T Pipe Class Nominal Inside Outside Wall Nominal Outside Outside Inside Approximate Approximate Diameter Diameter Diameter Thickness Length Diameter Socket Socket Mass per Mass per (ND) (ID) (OD) (T) (L) (A) (B) (S) metre pipe mm mm mm mm m mm mm mm kg/m kg/pipe / / / / / / / / / T / / / / / / / / / T / / / / / / / / / T / / / / / / 432 T / / / Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. Pressure Pipes 5 Water curing Pressure e Pipes.

9 In-The-Wall-Joint Pipes - SANS 677 Notes: 1. Allowed deflection is 0,5 for all sizes L S 2. The joint uses the sliding rubber ring principle and a lubricant is required. 3. These pipes are suitable for jacking T OD ID T Nominal Outside Inside Wall Nominal Inside Approximate Approximate Proof Load Class Diameter Diameter Diameter Thickness Length Socket Mass per Mass per (ND) (OD) (ID) (T) (L) (S) metre pipe 50D 75D 100D mm mm mm m m mm kg/m kg/pipe kn/m kn/m kn/m / / D / / / / Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. Jacking Pipes. 6

10 Rectangular Portals - SANS 986 Notes: 1. The dimensions of culverts made at the Blackheath factory differ slightly from those tabulated below. If required, please contact this factory directly for details. 2. Culverts to take greater loads than specified in SABS 986 can be manufactured. Please enquire from your nearest Rocla sales office. 3. Requirements for intermediate sizes can be discussed with branches directly. 4. For Nominal Sizes of 3000mm and 3600mm *denotes SANS Fixed Mould sizes and **denotes SANS & SATS Adjustable Mould sizes. Adjustable moulds are factory dependent, please check haunch dimensions with the relevant branch. Span Class mm 75S 100S 150S 175S 200S 450 x 600 x 750 x 900 x 1200 x 1500 x 1800 x 2100 x 2400 x 3000 x 3600 x td H tl tt W S st d c tl 1220 D 7 Nominal Size Dimensions Water Way Approximate Mass S x H W D St td tl tt c d area per m per unit mm mm mm mm mm mm mm mm mm mm m 2 kg/m kg/unit 450 x x x x x x x x x x *150/**165 *300/** *150/**165 *300/** *150/**165 *300/** *150/**165 *300/** *150/**165 *300/** *150/**165 *300/** *150/**165 *300/** *150/**165 *300/** x *150/**200 *300/** *150/**200 *300/** *150/**200 *300/** *150/**200 *300/** *150/**200 *300/** *150/**200 *300/** *150/**200 *300/** *150/**200 *300/** x Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table.

11 A battery of 19 Rectangular Portal Culverts under a major road. Rectangular Portal Culvert used as an inclined mine shaft. Rectangular Portal Culverts with Spigot and Socket Pipes. Rectangular Portal Culvert with in-situ base. Rectangular Portal Culverts being installed. Battery of six Rectangular Portal Culverts. 8

12 SATS SAR Rectangular Portals - Class 1 Loading Notes: 1. These culverts are available from a limited number of factories only. Please enquire about their availability from your nearest Rocla sales office. tl W S tl 2. These culverts are designed to meet the requirements of SATS class 1 loading, where "Z" is the effective fill height above the culvert. td H r D tt st 1220 Nominal Size Dimensions Water Way Approximate Mass S x H Z W D St td tl tt r area per m per unit mm mm m mm mm mm mm mm mm mm m 2 kg/m kg/unit 600 x / / x / / / x / / / / / x / / / x / / / / x / / x x x Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on these tables. 9

13 Slabs for Rectangular Portal Culvert a B a Culvert Slabs Slabs for SATS Rectangular Portal Culvert a B a 25mm 25mm t E 1220 t E 1220 Culvert Max Approximate Span Leg Dimensions Mass Height Per S H E t a B metre base mm mm mm mm mm mm kg/m kg/unit Culvert Approximate Span Fill Dimensions Mass Per S Z E t a B metre base mm m mm mm mm mm kg/m kg/unit Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on these tables. Rectangular Portal Culvert with precast base. Max 10mm Gap Half Round Channels ID Length Mass Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on these tables. 10

14 Manholes, Chambers, Shaft Sections & Slabs Note: Manholes are not made at all Rocla factories, please enquire before placing an order. Pipe Nominal Inside Outside Wall Nominal Inside Approx Proof Strength Diameter Diameter Diameter Thickness Length Socket Mass Load kn/m ND ID OD T L S mm mm mm mm mm mm kg/unit kn/m Reducer Reduce Thickness Mass Cover Reduce Thickness Mass Slabs To mm kg Slab To mm kg Adaptor Slabs Mass kg Round 750mm with 560 hole 150 THK 113 4A 860 OD with 560 hole 125 THK 84 Square 900 with 560 hole 125 THK 146 Spacer Slabs Mass kg Round Spacer 750mm with 560 hole 75 THK SQ with 560 hole 75 THK 108 Concrete Lid Mass kg 560 DIA Heavy Duty DIA Medium Duty 95 Section of Manhole Access Shaft and Precast Base Unit Diameter, mass 716 kg, 6 outlets. 11 Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table.

15 Airport Manhole 125 LID PA-8243 SECTION A-A 150 COVER SLAB PA ,5º 25,5º 17º 17º 900 CHAMBER PA A A 8 - OFF O100 HOLES FOR CABLES Enlarger Slab 1250 MANHOLE CAVER SLAB O CONCRETE LID 1250 MANHOLE CHAMBER ENLAGER SLAB O WHAY INLET BASE SECTION A-A ENLARGER SLAB ENLARGES TO THICKNESS MASS kg Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. 12

16 Spun Concrete Poles Pole Size Length Tip Dia Butt Dia Mass Cable Entry Inspection Box Strength Planting Depth m mm mm t mm mm kn m x x x x x x x x x x x x x x x x or x x x x x x x x Reticulation Dimensions Length Tip Dia Butt Dia Mass Strength Planting m mm mm kg kn Depth m Jointed Double Concrete Poles for overhead power lines utilised as an unstayed angle structure. Transmission & Distribution Single Sections Dimensions Length Tip Dia Butt Dia Mass Strength Planting m mm mm kg kn Depth m Jointed Sections Dimensions Length Tip Dia Butt Dia Mass Strength Planting m mm mm kg kn Depth m Double Poles Dimensions Length Tip Dia Butt Dia Mass Strength Planting m mm mm kg kn Depth m The mass of the connecting steel elements is not included in the pole mass as given in the table above. 13 Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table.

17 I-Section Cast Concrete Poles A1 A2 Width (varies 0/8mm/m) C 25 TAPERS (T1) mm/m TAPERS (T2) mm/m CENTRE OF GRAVITY S X 30º 50 Depth (varies 15mm/m) L 50 A A TYPICAL SECTION A-A PLANTING DEPTH (P) B1 B2 L A1 A2 B1 B2 S T1 T2 P C X Approximate Strength Mass (Kg) (kn)

18 Toilet Systems One-piece Toilet Notes: 1. One piece, precast concrete toilet structure with water pipe above the cistern Panel Toilet Notes: 1. Rocla leads the way in providing mass employment in the provision of sanitation. Rocla has left no stone unturned in developing its new Light Weight Concrete Sanitation Unit. Social Development Features: Labour intensive methods used. Community based labour. Up to 70% woman employed. Training and transfer of skills. On site training and employment. Toilet can be relocated by the household. Preferred product by communities. Most suited for Expanded Public Works Programme (EPWP). Technical Features: New Patented Concrete Technology. All concrete structure. All components have convenient hand grips. One piece walls, roof, floor and spreader slab. No styrofoam or metal bits and pieces. Panels are light and easy to handle. Top structure erected in 15 minutes. Very low breakage/damage factor. Available in VIP or Waterborne format. Designed to be in line with all Standards. Large interior (900mm Wide x 1100mm Deep x 2000mm High). All bolts internal (no studs). Easy relocation when required. Bolts tap into plastic sleeve, ensuring ease for later relocation. Strong textured galvanised steel pivot door. Real door mechanism that self latches. Door can be opened from inside when locked on the outside. Integral cross ventilation built in. VIP pit adaptable to all conditions. All types of pans bolt to the floor. Logistical Facts: One manufacturing facility can produce a large quantity of units per month. Rocia is will partner with Municipalities/ communities to erect factories for large projects. Panel Toilet Front View Panel Toilet Side View 15

19 Security Box. Concrete Toilet cross-section Roadside Furniture. Concrete Toilet with Wash Trough. Concrete Bus Shelter. The Roadside Dustbin. 16

20 Roadside Furniture 75 25D 450 PIPE x 1200 LG OFF O 4mm HD x 1180 LG. EQUALLY SPACED x 45º CHF (TYP) NGL. 910 National Road Picnic Table APPROX. CONCRETE MASS: 240Kg O 445 O 533 O A A x Square National Road Picnic Bench APPROX. CONCRETE MASS: 123Kg 300D PIPE x 1 22m PIPE SECTION A-A Table Top with Cast In Pipe APPROX. CONCRETE MASS: 620Kg A A Round Chair Top with Cast In Pipe APPROX. CONCRETE MASS: 70Kg x D x 900 PIPE SECTION A-A 17

21 Bus Shelter Concrete Mass Product Length 2240 kg/unit 1220 mm R Concrete Mass 330 kg Please note: Mass is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. Secure Signal House Roadside Dustbin Notes: 1. The exposed aggregate Roadside Dustbin manufactured by Rocla has become the standard for use along major motorways and in picnic areas, effectively replacing the traditional metal dustbin. 2. Special design features include: a) Aesthetically pleasing b) Resistant to vandalism and fire c) Maintenance free and long life design d) Termite free e) No scrap value f) Large capacity 1000 x 1000mm diameter 3. The Roadside Dustbin tackles the challenges of litter control by offering a quality long term product that is cost effective. Dia 1061mm APPROX. CONCRETE MASS: 763Kg Dia 1038mm Dia 1000mm PLAN VIEW 900mm Exposed Concrete Aggregate finish Strong Room Door 100mm A A 18

22 Penstock Ring T A B T R13 (Typ) 24 Size A B T Mass mm mm mm mm kg Please note: Mass is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. Retaining Wall 30º Degrees Notes: Product Mass taken as 2580kg/m 3. Designed for a granular backfill with a surcharge angle equal to the angle of internal friction equal to 30 degrees and a compacted density of 1900 kg/m 3. All water pressure in the backfill is assumed to be relieved completely by weep holes. The stability against overturning, sliding settlement, etc must be estimated by a responsible Engineer. The internal wall face to be vertical as indicated. Weep Hole H Centre of Gravity Size td tl a b Mass H x B mm mm mm mm kg/m kg/unit 600 x x x x x x x x a td b tl B Please note: Mass per metre is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. 19

23 Wash Trough Stock Trough Type 1 : 300mm diameter Type 2 : 450mm diameter Type 3 : 600mm diameter A : 2570mm A : 2580mm A : 2580mm B : 640mm B : 710mm B : 710mm C : 2444mm C : 2420mm C : 2452mm D : 2500mm D : 2486mm D : 2520mm E : 362mm E : 533mm E : 680mm F : 155mm F : 155mm F : 175mm G : 235mm G : 315mm G : 390mm H : R150mm H : R225mm H : R300mm I : R185mm I : R265mm I : R340mm mass : 164kg 296kg 380kg volume : 90 litres 200 litres 350 litres Please note: Mass is an approximation only. Rocla cannot guarantee the exact mass as listed on this table. 20

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