Infrastructure & Power. FP M c Cann. Tel: +44(0) Fax: +44(0)

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1 Infrastructure & Power FP M c Cann Tel: +44(0) Fax: +44(0)

2 Infrastructure & Power Infrastructure & Power

3 Power Infrastructure Cable Trough Systems FP McCann offers a specialist range of precast reinforced concrete cable troughs and ducting systems used to house and protect most types of services, including power and communication cables and pipes for gas, water and chemicals. Easi-Duct access troughs and ducts can be buried underground, located above, or flush with surface levels to provide protection against accidental or malicious damage and to offer easy access for maintenance and repair. Three types of flush fitting lids are supplied in either reinforced precast concrete, GRP composite, or steel tray. All are designed and tested for loading group class to BS EN 124. Typical Easi-Duct applications include; rail and highway infrastructure; power stations; gas, oil and chemical installations; industrial, commercial and domestic developments; docks and harbours; water and sewage treatment plants. Benefits Compared with the alternatives of direct burying of cables and pipes or overhead suspension, Easi-Duct has a number of advantages:- Applicable to power and telecom cables in addition to pipes for liquids and gases Chemically resistant concrete Services buried at depth are unexposed to weather changes (i.e. freezing or overheating) High strength load bearing units Easy access for cable repair, jointing or new cable additions Whole life costing of precast concrete is lower than other forms of ducting construction Non conductive to electricity FP McCann can produce specialist units moulded to requirement Design Features The troughs, ducts and lids are designed and tested for load classes A15, B125, C250 and D400. For loadings E600 and F900, Easi- Duct systems are designed, tested and manufactured specific to order. P1 1

4 Quality FP McCann Easi-Duct systems are designed, manufactured and strength tested to comply with loading criteria as set out in accordance with BS EN 1433 (Troughs) and BS EN 124 (Lids). All operations are conducted in accordance with FP McCann s quality management system, BSI accredited to BS EN ISO Trough Table 1: 1000 to 1250 Width Power Infrastructure Cable Trough Systems P2 Reference (width x depth x length) 1250 x 1250 x x 1000 x x 750 x x 1000 x x 750 x x 500 x 1000 Trough Coding MT MT MT MT MT MT MT MT MT MT MT MT Description 1250W x 1250D x 1000L SL 1250W x 1250D x 1000L Trough LL 1250W x 1000D x 1000L SL 1250W x 1000D x 1000L Trough LL 1250W x 750D x 1000L Trough SL 1250W x 750D x 1000L Trough LL 1000W x 1000D x 1000L Trough SL 1000W x 1000D x 1000L Trough LL 1000W x 750D x 1000L SL 1000W x 750D x 1000L Trough LL 1000W x 500D x 1000L Trough SL 1000W x 500D x 1000L Trough LL s/w* nominal kg Supplied with Lid reference Loading Group Class to BS EN 124 Rebate Depth mm Trough Dimensions (mm) A B C D E F 1915 ML TH CD A,B,C & D ML RC AB or ML 1250 ST CD A,B,C & D ML TH CD A,B,C & D ML RC AB or ML 1250 ST CD A,B,C & D ML TH CD A,B,C & D ML RC AB or ML 1250 ST CD ML ODT A or ML CDS A or ML TH CD ML RC AB or ML100 ST CD ML ODT A or ML CDS A or ML TH CD ML RC AB or ML100 ST CD ML ODT A or ML CDS A or ML TH CD ML RC AB or ML100 ST CD A,B,C & D A,B,C & D A,B,C & D A,B,C & D A,B,C & D A,B,C & D A,B,C & D * maximum self weight = nominal self + 5%, which should be used to size lifting equipment 2

5 Power Infrastructure Cable Trough Systems Trough Table 2: 350 to 750 Width P3 Reference (width x depth x length) 750 x 750 x x 500 x x 600 x x 300 x x 300 x 1000 Coding MT MT MT MT MT MT MT MT MT MT Description 750W x 750D x 1000L Trough SL 750W x 750D x 1000L LL 750W x 500D x 1000L Trough SL 750W x 500D x 1000L Trough LL 600W x 600D x 1000L Trough SL 600W x 600D x 1000L Trough LL 600W x 300D x 1000L Trough SL 600W x 300D x 1000L Trough LL 350W x 300D x 1000L Trough SL 350W x 300D x 1000L Trough LL Loading group Class to BS EN 124 Rebate Depth mm s/w * nominal kg A,B,C &D A,B,C &D A,B,C &D A,B,C &D A,B,C &D A,B,C &D A,B,C &D A,B,C &D A,B,C &D A,B,C &D Supplied with Lid reference ML ODT A or ML CDS A or ML TH CD ML RC AB or ML ST CD ML ODT A or ML CDS A or ML TH CD ML RC AB or ML ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML 600 ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML 600 ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML ST CD Trough Dimensions (mm) A B C D E F * maximum self weight = nominal self + 5%, which should be used to size lifting equipment 3

6 Trough Table 3: 350 wide to 750 wide - Units Power Infrastructure Cable Trough Systems P4 Reference (width x depth x length) Coding Description s/w * nominal kg Supplied with Lid reference Trough Dimensions (mm) A B C D E F 750 x 750 x x 500 x x 600 x x 300 x x 300 x 1085 MT MT MT MT MT MT MT MT MT MT W x 750D x 1550LTrough SL 750W x 750D x 1550L Trough LL 750W x 500D x 1550L Trough SL 750W x 500D x 1550L Trough LL 600W x 600D x 1335L Trough SL 600W x 600D x 1335L Trough LL 600W x 300D x 1335L Trough SL 600W x 00D x 1335L Trough LL 350W x 300D x 1085L Trough SL 350W x 300D x 1085L Trough LL TBC ML ODT A or ML CDS A or ML TH CD TBC ML RC AB or ML ST CD TBC ML ODT A or ML CDS A or ML TH CD TBC ML RC AB or ML ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML 600 ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML 600 ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML ST CD * maximum self weight = nominal self + 5%, which should be used to size lifting equipment ** Additional sizes are available upon request TBC - Weights to be confirmed 4

7 Power Infrastructure Cable Trough Systems Trough Table 4: 350 wide to 750 wide - Units P5 Reference (width x depth x length) 750 x 750 x x 500 x x 600 x x 300 x x 300 x 1500 Coding MT MT MT MT MT MT MT MT MT MT Description 750W x 750D x 2000LTrough SL 750W x 750D x 2000LTrough LL 750W x 500D x 2000L Trough SL 750W x 500D x 2000L Trough LL 600W x 600D x 1500L Trough SL 600W x 600D x 1500L Trough LL 600W x 300D x 1500L Trough SL 600W x 00D x 1500L Trough LL 350W x 300D x 1085L Trough SL 350W x 300D x 1085L Trough LL s/w * Nominal (Kg) TBC TBC TBC TBC Supplied with Lid reference ML ODT A or ML CDS A or ML TH CD ML RC AB or ML ST CD ML ODT A or ML CDS A or ML TH CD ML RC AB or ML ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML 600 ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML 600 ST CD ML ODT A or ML CDS A or ML CDS B ML RC AB or ML ST CD Trough Dimensions (mm) A B C D E F * maximum self weight = nominal self + 5%, which should be used to size lifting equipment ** Additional sizes are available upon request 5

8 Lid Table 1: All sizes Power Infrastructure Cable Trough Systems P6 Reference (width x depth x length) (width = span width) 1250 x 150 x x 150 x x 225 x x 50 x 1000 Reference (width x depth x length) (width = span width) T Concrete Lid T Recessed Steel Tray Lid T RC Top Hat Lid 1000 GRP Open Pedestrian Lid Lid Coding ML RC AB ML ST CD ML TH CD ML ODT A Description Reinforced concrete recessed Lid to fit 1250 wide trough with 150 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 1250 wide trough with 150 deep rebate 11.5T SWL Loading group Class to BS EN 124 s/w* nominal kg Volume Lid Dimensions (mm) A B C A and B C and D ** 1479** 150** Reinforced concrete top hat Lid to fit 1250 wide trough 11.5T SWL C and D Open GRP Dura Tread Lid to fit 1000 wide trough with 50 deep rebate 1.5T SWL A x 50 x GRP Closed Pedestrian Lid ML CDS A Closed GRP Dura Slab Lid to fit 1000 wide trough with 50 deep rebate 1.5T SWL A x 100 x x 100 x x 225 x x 50 x x 50 x x 100 x x 100 x x 225 x x 50 x x 50 x x 50 x x 100 x x 100 x x 50 x x 50 x x 50 x x 100 x x 100 x T Concrete Lid T Recessed Steel Tray Lid T RC Top Hat Lid 750 GRP Open Pedestrian Lid 750 GRP Closed Pedestrian Lid 750 5T Concrete Lid T Recessed Steel Tray Lid T RC Top Hat Lid 600 GRP Open Pedestrian Lid 600 GRP Closed Pedestrian Lid 600 GRP Closed 5T Lid 600 5T Concrete Lid T Recessed Steel Tray Lid 350 GRP Open Pedestrian Lid 350 GRP Closed Pedestrian Lid 350 GRP Closed 5T Lid 350 5T Concrete Lid T Recessed Steel Tray Lid ML RC AB ML ST CD ML TH CD ML ODT A ML CDS A ML RC AB ML ST CD ML TH CD ML ODT A ML CDS A ML CDS B ML RC AB ML ST CD ML ODT A ML CDS A ML CDS B ML RC AB ML ST CD Reinforced concrete recessed Lid to fit 1000 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 1000 wide trough with 100 deep rebate 11.5T SWL A and B C and D ** 1204** 100** Reinforced concrete top hat Lid to fit 1000 wide trough 11.5T SWL C and D Open GRP Dura Tread Lid to fit 750 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 750 wide trough with 50 deep rebate 1.5T SWL Reinforced concrete recessed Lid to fit 750 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 750 wide trough with 100 deep rebate 11.5T SWL A A A and B C and D ** 929** 100** Reinforced concrete top hat Lid to fit 750 wide trough 11.5T SWL C and D Open GRP Dura Tread Lid to fit 600 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 600 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 600 wide trough with 50 deep rebate 5T SWL Reinforced concrete recessed Lid to fit 600 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 600 wide trough with 100 deep rebate 11.5T SWL Open GRP Dura Tread Lid to fit 350 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 350 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 350 wide trough with 50 deep rebate 5T SWL Reinforced concrete recessed Lid to fit 350 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 350 wide trough with 100 deep rebate 11.5T SWL A A B A and B ** 724** 100** C and D A A B A and B ** 484** 100** C and D * maximum self weight = nominal self + 5%, which should be used to size lifting equipment ** Please note, these figures are currently under review, please refer to the website for updated information. *** Additional sizes are available upon request 6

9 Unit Handling Guide P7 1. All units are provided with 3/4 No. threaded lifting sockets to be used in conjunction with threaded lifting eyes. All lifting positions must be used. 2. The chain angle should not be less than 60 degrees to the horizontal. Chain lengths will vary depending on type and size of unit (FP McCann can advise further on request). 3. The weights of the trough units specified in trough Table 1 & Units may be stacked. The first unit should be placed on two timber bearers on even and firm ground. Subsequent units placed on top should be seperated with two timber bearers. The maximum height the units should be stacked is 1.8m unless instructed by the Site Engineer. 7

10 Installation Guide P8 Notes 1. The details shown are for guidance only and should be suitably reviewed with regard to actual ground conditions and applied loading. 2. A Class 1 mortar bed (min 25mm thickness) may be provided between trough and concrete / stone bedding to aid alignment. 3. Where troughs are laid to provide a sealed unit or where the haunching serves to retain water, the formation of a sump may be necessary (FP McCann can advise further). 4. Where units are to be sealed a proprietory sealant may be used e.g. polyurethane sealant. 5. Transitions in horizontal and vertical alignment can be achieved by and Angled units. Various sizes and configurations are available. When using cast in-situ infill sections, FP McCann advise that the structural integrity of the units be checked, especially in trafficked areas. 6. In trafficked locations, to minimise the risk of movement, lids should be seated on a minimum thickness of 2mm rubber bearing strip to reduce noise and vibration effects. 7. Parallel lengths of troughs should not be installed immediately adjacent to each other. However, subject to actual loading conditions, this may be acceptable. For Advice, contact FP McCann Technical Department 8. Where lids are subject to frequent slewing by commercial vehicles the lids may be require fixing in position with an epoxy mortar. Installation Procedure 1. Prepare formation to required level and lay granular / concrete base. 2. Position trough to required line and level. 3. Position adjacent trough and where required apply polyurethane sealant between units. 4. Place stone / concrete haunching to sides of trough as installation proceeds. 5. Continue installation procedure to form required length of ducting. 6. Carefully place suitable backfill material around trough to re-form required finished levels. 7. Install adjacent construction. 8. Install services into ducting. 8

11 Installation Guide P9 9

12 BT Approved Comms Boxes P10 A unique cable and junction protection box offering easy access for maintenance. This reinforced concrete unit can be installed in minutes with the one piece construction design preventing ground water leakage and assoicated assembly requirements. Features Reinforced walls Preformed cable entry points Reduced carbon footprint Easily manoeuvred with lifting eyes Ironmongery fitted Comms J4 Dimensions Length Width Height Internal Dimensions 900mm 430mm 800mm Weight *(Nominal) 615kgs Comms C2 Dimensions Length Width Height Internal Dimensions 1200mm 600mm 895mm Weight *(Nominal) 1400kgs *Maximum self weight = Nominal + 5%, which should be used to size lifting equipment. Note, BT N.I Approved 10

13 BT Approved Comms Boxes P11 Comms DP Dimensions Length Width Height Internal Dimensions 910mm 890mm 1000mm Weight *(Nominal) 1565kgs Comms MCX Dimensions Length Width Height Weight *(Nominal) Chamber 1300mm 850mm 900mm 2160kgs Riser 1300mm 850mm 300mm 470kgs Concrete Cover Slab 1570mm 1120mm 150mm 660kgs *Maximum self weight = Nominal + 5%, which should be used to size lifting equipment. Note, BT N.I Approved 11

14 Environmental Policy Statement P12 It is the policy of FP McCann to undertake its operations as a producer of precast concrete products in a manner that is least detrimental to the environment both inside and outside the premises and to comply with the relevant legislation, codes of practice and guidance notes. We are committed to promoting, and seek to continually improve, continual reduction of pollution, reduction of waste, and to recovery and recycling, as opposed to disposal, where feasible. Staff training in environmental probity is central to achieving our aims. Management are committed to providing and maintaining adequate financial and physical resources to implement training of personnel and equipment to reduce the impact on environment. We maintain an environmental management system, which sets our environmental targets for all of our relevant activities. These targets and the results of our environmental management system will be made available to interested parties on request. It is our aim to support these targets by maintaining third party corroboration of the success of our environment management system in the form of certification to ISO Best Available Technology (BAT) will be employed where construction works can affect the environment. These decisions are based on professional advice and close liaison with relevant authorities and agencies to minimise the impact. Our environmental policy is communicated to our employees and copies are available upon request. Ethical Sourcing FP McCann Ltd commits to: Understanding our supply chains, including health and safety, environmental, labour and human rights issues Expecting responsible behaviour, as well as quality and value Working with suppliers to make improvements, where their practices fall short of our expectations Withdrawing from contracts where improvement is impossible Respecting suppliers confidential information and running fair selection processes Making payments in accordance with our contractual commitments Under the ethical, social and environmental criteria, suppliers are assessed, among other things, on: Compliance with relevant legislation and regulations Use of energy and other natural resources Respect for confidentiality Whether they have a civic and responsible attitude Whether they have principles for action defining their commitments and priorities Whether they have an environment policy 12

15 Notes P13 13

16 Infrastructure & Power FP M c Cann Cadeby Works Brascote Lane Cadeby, Nuneaton Warwickshire CV13 0BB FP M c Cann Tel: +44(0) Fax: +44(0)