A5-N Series High-end Servo Injection Molding Machine

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Ruth Richardson
6 years ago
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Designed by Yizumi March 2018 5-N Series High-end Servo

YIZUMI-HPM orporation 3424 State Route 309,Iberia, Ohio

1 Designed by Yizumi March N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways YIZUMI-HPM orporation 3424 State Route 309,Iberia, Ohio TEL: sales@yizumi-hpm.com

bout Yizumi-HPM orporation Yizumi-HPM orporation Yizumi Headquarters Mission & Vision Our mission is to use the HPM technology developed over 135 years combed with modern control technology to R&D

Yizumi-HPM Team Yizumi Shunde(Wusha)Production ase Yizumi Suzhou(Wujiang)Production ase Yizumi-HPM orporation is a manufacturer of high quality hybrid jection moldg machery from 60 to 0 tons, and hot

HPM has been supplyg jection moldg machery and support services to the plastic dustry sce 1931, and has thousands of jection moldg and die castg maches operation throughout North merica.

Through the sales efforts of its founders, the company marketed its products to most fruit-growg areas the United States and anada, gag credibility primarily through word-of-mouth advertisg.

, Ltd, located ha, acquired all HPM tellectual properties. Shortly after the purchase, HPM North merica orporation was set up Marion, Ohio.

2 bout Yizumi-HPM orporation Yizumi-HPM orporation Yizumi Headquarters Mission & Vision Our mission is to use the HPM technology developed over 135 years combed with modern control technology to R&D and manufacture the best performance and competitive priced maches to satisfy our customer needs. Our vision is to become the No.1 choice for our customers the world. Yizumi-HPM Team Yizumi Shunde(Wusha)Production ase Yizumi Suzhou(Wujiang)Production ase Yizumi-HPM orporation is a manufacturer of high quality hybrid jection moldg machery from 60 to 0 tons, and hot and cold chamber die castg machery from to 4500 tons. HPM has been supplyg jection moldg machery and support services to the plastic dustry sce 1931, and has thousands of jection moldg and die castg maches operation throughout North merica. HPM ompany was corporated 1877 as the Hydraulic Press Manufacturg ompany Mount Gilead, Ohio, with the purpose to design and build hydraulic presses for the extraction of apple cider. Through the sales efforts of its founders, the company marketed its products to most fruit-growg areas the United States and anada, gag credibility primarily through word-of-mouth advertisg. HPM started to manufacture hydraulic presses that were used a number of markets, cludg textiles, railroads, and food processg. In March of 2011, Guangdong Yizumi Precision Machery o., Ltd, located ha, acquired all HPM tellectual properties. Shortly after the purchase, HPM North merica orporation was set up Marion, Ohio. In 2017 HPM North merica changed its name to Yizumi-HPM orporation to be representative of the formidable ternational company that we are a part of today. Yizumi-HPM orporation sells and manufactures jection moldg maches and die castg maches based upon the HPM designs but utilizg the engeerg, manufacturg and fancial strengths of YIZUMI. It is not only the service and technical center of YIZUMI North merica; it s also a very important step of the globalization strategy of the company. I hope with further global operation of HPM and YIZUMI brands, we can provide our customers worldwide with our best products and services, Richard Yan, EO of Yizumi

3 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways 5-N Series High-end Servo Injection Moldg Mache lampg force: US Tons To fulfill the core value of reliability & stability 5-N series medium-large maches, we redefe and strictly implement key spection and performance criteria below: ackflow detection variation <1 ore ustomer Value Reliability & Stability Plasticizg weight deviation<0.5% Platen parallelism (after load) <0.18(UN05-N) Platen parallelism (mold openg to )<0.54(UN05-N) Force deviation of tie bar <±3% Repeatability of clampg force <1% ccuracy of mold-open end position <2 Data above are Q standards factory 03 04

5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Highly rigid clampg unit Less platen

parts. Uniform-stress clampg technology Uniform distribution of clampg force, less platen deformation.

Extended movg platen support The movable platen is equipped with front heavy-load slidg supports.

Mache still operates steadily when it is loaded with heavy molds.

Ejector guidg extended, effectively avoidg ejector plate tiltg and improvg stability of ejection.

4 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Highly rigid clampg unit Less platen deformation, better parallelism, less deviation of stress on tie bars, more precise repeatability of clampg force. pplicable to high-speed & high-pressure jection moldg requirement, effectively improvg precision of molded parts. Uniform-stress clampg technology Uniform distribution of clampg force, less platen deformation. Lower clampg force is applicable to produce the same part without flash, protectg platen and mould. Extended movg platen support The movable platen is equipped with front heavy-load slidg supports. The center of gravity of support moves forwards to the mold mountg surface, preventg the platen from tiltg. Mache still operates steadily when it is loaded with heavy molds. Extended ejector guidg platen design lampg unit Mechanical structure of clampg unit stable, high-rigidity Ejector guidg extended, effectively avoidg ejector plate tiltg and improvg stability of ejection. Uniform distribution of ejector force, precise ejection position with better ejection performance. The platen structure is designed with European style and fully optimized parameters and force distribution. High-rigidity materials and manufacturg processes for base frame ensure the mache is strong, stable and reliable

5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Integrated

double-carriage design and double-cylder jection to ensure jection is reliable & stable.

guide rail or tie bar and enhances production repeatability.

transmission shaft, close to the screw, to improve the support of transmission shaft,

Proportional back pressure for plasticizg Proportional back pressure facilitates

Injection Unit Mechanical structure of jection unit stable, less friction Low friction

fully reducg jection friction and ensurg longer service life.

5 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Integrated lear guide rail support Mache adopt tegrated lear guide rail, horizontal double-carriage design and double-cylder jection to ensure jection is reliable & stable. Integrated lear guide rail support reduces the friction between jection unit and lear guide rail or tie bar and enhances production repeatability. Three beargs for 25-N and larger models deep-groove ball bearg is added to the front of transmission shaft, close to the screw, to improve the support of transmission shaft, reduce vibration when it rotates and prolong the service life of thrust bearg. Proportional back pressure for plasticizg Proportional back pressure facilitates accurate control by dustrial computer and enhances the stability of jection. Injection Unit Mechanical structure of jection unit stable, less friction Low friction oil seal side jection cylder Injection cylder adopts low friction oil seal design, fully reducg jection friction and ensurg longer service life. Optimized jection structure design improves rigidity of jection unit. Reduce all frictional resistance durg jection moldg process enhance the stability & precision of jection

5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Hydraulic System Yizumi third generation of energy savg servo technology durable, highly efficient,

drive software to achieve superior performance stability, reliability, durability, energy conservation, efficiency and low noise; the servo system uses 30%-80% less energy than

Low oil level alarm utomatic low oil level alarm function prevents gas from beg sucked due to low oil level, avoidg consequent stability of hydraulic circuit.

gear pump INOVNE servo drive Proven by years of practical application and higher configured, the third-generation servo system is stable, reliable and durable and characterized

Professional control system Low noise Under the same workg conditions, the third-generation servo system emits 20% lower noise than the previous generation when producg the same

6 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Hydraulic System Yizumi third generation of energy savg servo technology durable, highly efficient, energy-savg & low noise ontrol System High precision control system more accurate control of system pressure, flow, position & temperature, higher part repeatability, as well as more stable overall mache performance. Yizumi s third-generation energy-savg servo technology So far, Yizumi has comprehensively grasped the application technology of energy-savg servo system sce it was further studied 5. The third-generation servo system has been improved and optimized the ternal structure of motor, the standard of magnetic steel, the selection of oil pump and the development of drive software to achieve superior performance stability, reliability, durability, energy conservation, efficiency and low noise; the servo system uses 30%-80% less energy than conventional hydraulic maches. Low oil level alarm utomatic low oil level alarm function prevents gas from beg sucked due to low oil level, avoidg consequent stability of hydraulic circuit. The third-generation servo system olor mixg signal with EUROMP-based terface EUROMP 67 based programs and plugs for robot Professional brand-name motor Imported high-pressure gear pump INOVNE servo drive Proven by years of practical application and higher configured, the third-generation servo system is stable, reliable and durable and characterized by high efficiency, energy savg, low noise, strong power and fast response. Professional control system Low noise Under the same workg conditions, the third-generation servo system emits 20% lower noise than the previous generation when producg the same product. Fast response High efficiency gear pump realizes fast response jection moldg which can be used high-precision moldg. High performance Special high-torque servo motor and high pressure gear pump greatly improve the low speed moldg and contuous pressure-holdg performance with excellent repeatability. 5-N series employs ustria's KE control system with user-friendly terface and higher processg speed. 12''TFT color touch screen, visualized graphic parameter settg, actual parameter values recorded and displayed with curves, more accurate onle process analysis Free prograg is available to meet the needs of special molds and processes. Extensible I/O modules can tegrate with more functions, cludg temperature control and sequence valve as needed

7 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways UN655-N to UN11255-N Specifications DESRIPTION UN655-N UN5-N 1355-N 1805-N Note: International specification UNIT 1/ /0 420/1 INJETION UNIT 604/ Shot volume= cross-sectional area of barrel jection stroke 2.Shot weight= shot volume 0.92 (GPPS) Shot volume Shot weight (PS) Screw diameter cu cm 3 g oz We reserve the right to improve products or change specifications without prior notice. The product photos this catalogue are for reference only. 4.Please form us if you need to process engeerg plastics like Injection pressure psi Mpa PV, P and PMM or have special requirements. Injection rate oz/sec g/sec Screw L:D ratio 24:1 24:1.3:1 Max. jection speed /sec /sec Screw stroke Screw speed(stepless) r/m LMPING UNIT lampg force US tons kn Openg stroke Space between tie bars(h V) x x 12.2 x x x x x x x x 460 Mold thickness (M.-Max.) Ejector stroke Ejector force us tons kn POWER UNIT Hydraulic system pressure psi Mpa Pump motor power hp kw Heater power hp kw 6.4/ / / / /13.5 9/ / /12.1 Number of temp control zones GENERL Dry cycle time sec Oil tank capacity gal L Mache dimensions(l W H) m x m x m Design weight lbm kg

8 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways UN655-N to UN11255-N Specifications DESRIPTION UN55-N UN25-N UN3605-N UN4505-N Note: International specification UNIT 895/0 1269/ /3 INJETION UNIT 2693/ Shot volume= cross-sectional area of barrel jection stroke 2.Shot weight= shot volume 0.92 (GPPS) Shot volume Shot weight (PS) Screw diameter cu cm 3 g oz We reserve the right to improve products or change specifications without prior notice. The product photos this catalogue are for reference only. 4.Please form us if you need to process engeerg plastics like Injection pressure psi Mpa PV, P and PMM or have special requirements. Injection rate oz/sec g/sec Screw L:D ratio :1.6:1.6:1.3:1 Max. jection speed /sec /sec Screw stroke Screw speed(stepless) r/m LMPING UNIT lampg force US tons kn Openg stroke Space between tie bars(h V) x x x x x x x x x x 710 Mold thickness (M.-Max.) Ejector stroke Ejector force us tons kn POWER UNIT Hydraulic system pressure psi Mpa Pump motor power hp kw Heater power hp kw 19.3/ /16.8.3/ / /33.2/ / /30.9 Number of temp control zones GENERL Dry cycle time sec Oil tank capacity gal L Mache dimensions(l W H) m x m x m Design weight lbm kg

9 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways UN655-N to UN11255-N Specifications DESRIPTION UN5405-N UN6305-N UN7305-N UN05-N UN11255-N Note: International specification UNIT 3330/ / / /8000 INJETION UNIT 15/00 1.Shot volume= cross-sectional area of barrel jection stroke 2.Shot weight= shot volume 0.92 (GPPS) Shot volume Shot weight (PS) Screw diameter cu cm 3 g oz We reserve the right to improve products or change specifications without prior notice. The product photos this catalogue are for reference only. 4.Please form us if you need to process engeerg plastics like Injection pressure psi Mpa PV, P and PMM or have special requirements. Injection rate oz/sec g/sec Screw L:D ratio.1:1.1:1 21.9:1 21.7:1 21.6:1 Max. jection speed /sec /sec Screw stroke Screw speed(stepless) r/m LMPING UNIT lampg force US tons kn Openg stroke Space between tie bars(h V) x x x x x x x x x x x x 1160 Mold thickness (M.-Max.) Ejector stroke Ejector force us tons kn POWER UNIT Hydraulic system pressure psi Mpa Pump motor power hp kw x 2 60 x 2 Heater power hp kw 44.4/ / / / /63 38/ / / / /63.6 Number of temp control zones GENERL Dry cycle time sec Oil tank capacity gal L Mache dimensions(l W H) m x m x m x2.31x x2.38x x2.60x2.66 Design weight lbm kg

10 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Platen Dimensions & Layout Mache Dimensions UN655-N Ø -T-slot Ø125 Ø Ø2 SR M12 24 UN655-N M T-slot UN5-N Ø 4-Ø Ø125 Ø Ø3 SR M12 24 UN5-N M16 32 Ø T-slot UN1355-N Ø 44-M16 32 Ø Ø Ø125 Ø Ø SR M16 24 UN1355-N T-slot UN1805-N Ø 44-M Ø Ø Ø125 Ø Ø M SR UN1805-N

5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Platen Dimensions & Layout Mache Dimensions UN55-N 310 1 8-Ø30 44-M20 40 310 1 Ø -T-slot 16 38 37 530 7 Ø160 Ø SR10 50 Ø3.

11 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Platen Dimensions & Layout Mache Dimensions UN55-N Ø30 44-M Ø -T-slot Ø160 Ø SR10 50 Ø M UN55-N T-slot M UN25-N M20 40 Ø Ø160 Ø Ø3.5 SR UN25-N T-slot M UN3605-N M20 40 Ø Ø Ø Ø SR UN3605-N UN4505-N Ø -T-slot Ø Ø Ø4 SR M20 40 UN4505-N M

5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Platen Dimensions & Layout Mache Dimensions 500 400 300 4-Ø45 68-M24 深 50

38 Ø 810 11 850 1 - T-slot UN6305-N 65 Ø Ø4 20 SR15 880 330-850 461 8-M20 深 40 2308 20 1458 42 1993 8464 66 8460 UN5405-N 461 2493 1072 977 1 2168 32

1320 6 545 420 28 46 315 20 48 - T-slot 110 555 12-M24 深 48 UN05-N 6 545 420 315 Ø120 0 1435 Ø127 Ø6 20 420 UN05-N 8-Ø55 SR20 68-M24 深 50 1040 400-0 0

12 5-N Series High-end Servo Injection Moldg Mache New 5-N, Excellent s lways Platen Dimensions & Layout Mache Dimensions Ø45 68-M24 深 T-slot Ø UN5405-N Ø R15S M20 深 Ø55 68-M24 深 Ø T-slot UN6305-N 65 Ø Ø4 20 SR M20 深 UN5405-N UN6305-N T-slot M20 深 40 UN7305-N Ø Ø Ø UN7305-N 8-Ø55 SR20 48-M24 深 T-slot M24 深 48 UN05-N Ø Ø127 Ø UN05-N 8-Ø55 SR20 68-M24 深 T-slot 420 UN11255-N Ø Ø127 Ø M24 深 UN11255-N 8-Ø55 SR20 68-M24 深

13 UN655-N to UN6305-N Features Standard Optional Standard Optional lampg Unit ll transducers, weak-current switches and reversg solenoid valves covered with water-proof and rat-bite-proof corrugated pipes Precision transducer for clampg / ejector/jection stroke control Multi-level password security lampg platens / toggles made of highly-rigid ductile iron QT500-7 Front and rear safety gates with emergency stop protection Hydraulic gear-type mold height adjustg device PDP terface Mechanical /electrical/ hydraulic safety devices Statistical process control (SP) terface djustment-free mechanical safety rod Reserved terfaces for air blowg, core pull, ejector back protection devices, etc. Wear-resistant manganese steel bands and supportg tracks for movable platen Hot runner terface utomatic central lubrication system Pneumatic sequence valve Multiple functions of ejector available Interface for electric unscrewg device Low pressure mold protection ir blowg device with valve Platen with T-slots and mold mountg holes ir-assisted jection device One-button automatic mold height adjustment entral (networked) monitorg system utomatic clampg force adjustment as needed Protective light grid of front and rear safety gates Forced ejector reset Display of mache s energy consumption Safety edges for mache gates Special power supply voltage Special mold mountg holes Sequential jection valve gate Heat sulatg plate of mold utomatic safety door (UN4505-N to UN6305-N) Larger ejection force and ejector stroke Multiple operatg languages Increased mold thickness Hydraulic System Magnetic platen EUROMP 67 based robot terface Mold liftg device Servo pump system Self-lubricated bushes tie bars High-precision bypass oil filter Injection Unit Low-noise energy-savg hydraulic circuit Parallel double-cylder jection system SPI standard based ejector hole pattern Low-speed high-torque hydraulic motor SPI standard based mold locatg hole (stationary platen) Nitrided alloy-steel screw and bimetallic barrel Imported hydraulic control valve Energy-savg groove design of barrel (patented design) Imported seal Multi-stage PID nozzle and barrel temperature control Differential fast mold closg device (UN655-N to UN3605-N) Double-carriage cylder uilt- cooler (UN655-N to UN3605-N) Fully-closed heat retag cover Hydraulic circuit design of mold openg stop old start protection utomatic oil temperature detection and alarm utomatic purgg Safety cable for exposed high-pressure hydraulic hose retention Selectable suck-back before or after plasticizg set of core pull and core pull terface with valve Movable hopper (UN655-N to UN3605-N ) Mold water-coolg devices with fast connectors Three-bearg drive shaft (UN25-N and larger models) Synchronized ejection and core pullg system Screw speed detection Plasticizg proportional back pressure control Nozzle safety cover (with electrical protection) Oil temperature pre-heatg system eramic heater band Variable-displacement pump system Lear guide rail Multi-size larger oil pump and motor Dedicated barrel and screw assembly (electroplatg, alloy, P, PMM, PT, P, etc) Multi-size larger plasticizg motor arrel air-coolg device Synchronized ejection and core pullg (UN655-N to UN55-N) Sprg shut-off nozzle High-response servo jection system with accumulator Increased jection stroke or one-size larger (smaller) jection unit Multiple sets of core pull devices Swivel jection unit (UN25-N to UN11255-N) Hydraulic unscrewg device arrel heat-retag energy-savg device (silicone heat preservation, frared heatg) Electrical System Glass-tube flowmeter Other Mandatory barrel heatg protection Operation manual Input/output spection Levelg pad utomatic heat retag and automatic heatg settg toolkit and a precision filter element Ways of switchg from jection to holdg pressure: time / position / time + position Mold clamp 12.1'' TFT color touch screen Spare parts (details as per sales contract ) Large processes data storage capacity, with US ports/ F card Dryer Operatg languages: hese, English, Spanish and Portuguese uto loader Three-color alarm light hiller olor mixg signal terface PET preform mold Lear guide Th-wall packagg mold 23 24

14 UN7305-N to UN11255-N Features Standard Optional Standard Optional lampg Unit Low-noise hydraulic system Precision transducer for clampg / ejector stroke control Hydraulic oil coolg device lampg platens and toggles made from highly-rigid ductile iron Safety retention device for high-pressure hydraulic hose 2-stage ejector forward / backward controlled by computer Oil level detection Forced ejector back function set of core pull device with extra terface for stationary platen Various ejection function settgs set of core pull device with extra terface for movg platen Hydrulic gear-type mold height adjustg device Oil pre heatg function Mechanical / Electrical / Hydraulic safety devices Independent oil temperature control system Wear-resistant manganese steel bands and supportg tracks for movable platen Synchronized ejection and core pull utomatic centralized lubrication system Unscrewg device Platen with T-slots and mold mountg holes High response servo jection system SPI standard based ejector hole pattern High response servo mold openg and closg system SPI standard based mold locatg hole (stationary platen) Plasticizg durg mold openg Increased mould thickness (/) Enlarged oil cooler Mold heat sulatg plate One size larger oil pump and motor Special mould fixg hole Extra hydraulic core pull utomatic tie bar extraction device Extra hydraulic unscrewg Self-lubricated bushes tie bars Electrical System Injection Unit EU67 robot terface Nitrided alloy-steel screw and bimetallic barrel Input / output spection function Nozzle PID temperature control utomatic heat retag and automatic heatg settg Double-carriage cylder Time / position / time + position control of switchover to hold pressure Screw cold start protection function Independent adjustment of the action slope utomatic purgg ore-pull/ unscrewg program terface Selectable suck-back before or after plasticizg Processes data lockg function Multi-stage barrel PID temperature control. 12'' TFT color LD utomatic jection and plasticizg failure detection Operatg languages: hese, English, Spanish and Portuguese Precision jection/plasticizg transducer Three-color alarm light 6-stage jection speed / pressure /position olor mixg signal terface 5-stage holdg pressure speed / pressure / time control Electrical unscrewg device and terface 5-stage plasticizg speed / pressure / time control Hot runner terface and connector Screw speed detection ir-assisted jection device and connector Extended nozzle ir bow device Purge guard (with safety switch) Power supply voltage change Proportional back pressure control Extra automatic safety door Lear guide rail lampg force testg and display eramic heater band Sequential jection valve gate Special screw unit (PET/ P/P/ PMM/ TPU/ UPV) entral (networked) monitorg system i-metallic barrel unit Other lowg device of barrel Operation manual Sprg shut-off nozzle Levelg pad Magnetic grate base (with magnetic grates) Hand tools / Hand tools box Electric plasticizg Filter element Hydraulic shut-off nozzle Standard hopper Pneumatic shut-off nozzle Spare parts (details as per sales contract) Hydraulic System Mold temperature controller Servo pump system uto loader Precision by-pass oil filter Dehumidifier System pressure and flow calibration hiller Imported hydraulic control valve Dryg hopper Imported sea Water flow regulator Oil temperature detection and alarml PET preform mold Th-wall packagg mold 25 26

DP-N. DP-N Series Two-platen Injection Molding Machine. ( US Tons) YIZUMI-HPM CORPORATION. Address: 1193 Pole Lane Road Marion, OH 43302

DP-N. DP-N Series Two-platen Injection Molding Machine. ( US Tons) YIZUMI-HPM CORPORATION. Address: 1193 Pole Lane Road Marion, OH 43302 DP-N DP-N Series wo-platen Injection Moldg Mache (99-35 US ons) YIZUMI-HPM CORPORION ddress: 1193 Pole ane Road Marion, OH 4332 el: 地 74-32-56 : 广东省佛山市顺德区大良顺昌路 - Fax: 74-32-212 Website: 号 E:6-7-2921 www.yizumi-m.com