R - Series Tons
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1 R VictorTaichung R - Series Tons Hybrid High-Performance Medium tonnage plastic injection molding machine to satisfy your energy saving and repeatability requirement. Victor Taichung - an established ISO 9001 company.
2 R - Series Tons Precision built, high speed PIM machinery Injection screw ACM2 German material Surface hardness: 900~1100 HV Processed by Nitride (0~520 C for 72hrs) Nitrided thickness: 0.4~0.5 mm Piston rod uses S45C steel which has excellent strength Piston seal uses German make Merkel to reduce the leakage and extend piston life. High precision injection unit with a screw and barrel, which is used on the Victor machines has the following properties. 1
3 Victor Taichung VR Series injection molding machine has been developed by fusing of merits of hydraulic injection machines (low maintenance-free operation, long life, and low cost) and electric molding machines (energysaving, high-velocity injection, quick response, high repeatability, and low operation noise) The innovative new servo motor with high-effect pump system, achieves energysaving (Option) operation and quick response equivalent to all electric molding machines. Energy saving advantage (ES Option) ' Energy saving - Almost equivalent to all electric molding machines. Quick response - Injection response time (Standard mode). Stability in low-velocity/low-pressure & wide range - Injection velocity: From ultra-low to high velocity range. Linearity - Excellent linearity in both injection velocity and injection pressure. Excellent injection holding pressure performance - Capability in sustaining high injection holding pressure longer (as compared with all electric types). Reduction in the amount of hydraulic oil. Silent! (Low noise) Almost equivalent to all electric molding machine. Bi-metallic material (optional) - SKD 61 base material. Excellent wear-resistant, corrosion resistant screw & barrel for the processing of materials with fiber additives and also fire retardant materials. Victor general purpose screw and barrels can process any kind of material like PE, PP, PA, ABS, AS. We also supply an optional screw & barrel for engineering materials like PC, PBT, PET, with an L/D ratio from 18, 20, 22. This multi-notch non-return valve offers improved reaction times and high flow rates. Also improves cycle times and increases product precision. The VR Series injection unit, utilizing the high wear and corrosion resistant ion-nitrided screw and barrel, provides the injection volumes and plasticizing capacities necessary for the manufacture of precision products. With high injection stability and excellent mixing capabilities, this newly developed injection unit allows for the use of a wider range of materials. It all adds up to unit that will stay the course, giving consistently high quality and product output. 2
4 Heavy Duty, Rigid, Clamping Unit All VR Series machines feature a unique, ultra-reliable, fivepoint toggle clamping mechanism which is characterized by an almost ideal kinematic velocity feature. This high precision clamping unit is designed and analyzed using the latest in computer software, i.e. CAD & CAE. The large cast iron platens are extremely robust and with widely spaced tie-bars to accommodate the largest of molds. They have optimum rigidity that matches the current need in precision molding and which minimizes mold deflection caused by clamping force and cavity pressure. The large, square cast iron platens virtually eliminate deflection. The bushings are manufactured from graphite impregnated phosphor bronze. Designed to run totally oil-free, there's no chance of contaminating molds, and maintenance is limited to long periodic greasing. Material: Platen: Meehanite casting FCD 55 Tie bar: NH48MV (from Japan) Toggle pin: SCM21 (hard chrome plating) Advantage: * Machine life = 15 years more * Eliminates the oil pollution * Saves maintenance time Mold height adjustment, which is the bull gear system, is operated by a hydraulic motor and when co-ordinated with a monitoring program proceeds to prevent the possibility of overloading by force and cause machine damage. * Pneumatic safety gate 3
5 Hybrid Hydraulic Control VR Series injection molding machine every moving steps require pressure and flow control by high-effect pump collocating with powerful permanent-magnet synchronous servo motor. This series machine is availability of energy saving up to 60% as compared with general hydraulic machine. The Servomotor rotates at the required speed as necessary Cylinder P.M. Synchronous Servo Motor Pump Pressure: Torque of Servomotor / Pressure transducer. Flow: Revolution speed of Servomotor Piston seal: Merkel (German) Cylinder seal: NOK (Japan) O-Ring: NOK (Japan) Back-up Ring: NOK (Japan) The VR Series adopts logic valves in its hydraulic system circuits. The logic valves give high response performance in injection and mould travelling stages and offers 5% energy reduction due to low-pressure loss, and can guarantee a long service life. Less energy loss means lower heat build-up in addition to a substantial reduction in the requirement of cooling water. This is further help automatic regulation of the hydraulic oil temperature. VR ES Energy saving system (close-loop feedback control) (Option): The pressure output signal of servo driven pump is measured and feedback to P/Q control module for pressure compensation. The flow output signal of servo motor is measured and feedback to P/Q control module for flow compensation to get precision control. V8800 controller P/Q control module Servo driver Servo motor (flow compensation) high-effect pump pressure transducer Direction valve / logic valve cylinder (pressure compensation) 4
6 Energy Saving system (Option) Servo driven pump with variable speed drives for injection moulding machine. Cost reduction by energy efficiency in Plastic Machinery. Request on drive system Reduced energy cost. Reduced installed power. Less secondary measures for reduction of noise. Reduced cost for oil cooling. Comparison with traditional fixed pump with constant speed. Example: Load sensing 72.3% energy saving Model: VsES-T 75s cycle times const. speed (15kW): 2.9 kw SVP: 0.8 kw Power consumption % % % 80.00% 60.00% 63.00% 40.00% 20.00% 35.00% 30.00% 0.00% Fixed pump (Three-phase injection motor) Variable displacement pump (three-phase injection motor) ES-Series (Servo driven pump) Fully-electric model 5
7 New Generation V8800 Control Intuitive 15 inch touch screen framed with keyboard The swivel mounted 15" LCD high resolution touch screen, graphical user interface, can be optimally positioned for each operator, allowing an easy setting position and easy access to the mould area. Lighted on/off manual movement buttons for each axis. Simple Friendly Operation interface Mold settings can be transferred using a USB drive The internal memory allows for up to 1000 set to be stored, the USB port enables molding condition files to be stored to an external USB memory stick. Overall setting screen Single screen for setting clamp, ejector, injection, temperature, air-blast and charging etc. Great for quick setups and adjustments. Improves operator setup efficiency. Pop-up keyboards for data and text entry Touch screen panel/pop-up keyboard for data and text entry. Drop down selection boxes for choosing items from a list. SPC/SQC Production management - quality control Process cycle data maintains information over the last 0 cycles allowing for quick analysis of process history. This data can be printed, and save to USB sticker, for off line analysis. 6
8 The Setting Page Of Controller V8800 Series Machine Status WeekTime & Auto Tuning Inject & Holding Charge & Suckback Clamp Setting Barrel Temperature Corepull on Ejetion Mold Setup Cycle Monitor Injection Curve 7
9 Injection Unit VR- VR- VR-5 VR-4 VR- VR-1300 VR-1000 Power driven pivoting injection unit O O O O O O O Cold start protection Five injection speed & pressure steps Four holding pressures stages Holding pressure, time dependent Closed loop control for the complete injection profile and back pressure O O O O O O O Control for intrusion injection PID temperatures control Long nozzle Injection controlled by linear transducer Carriage controlled by linear transducer O O O O O O O Oil heated barrel (some thermoset materials) O O O O O O O Heater bands up to 4 C O O O O O O O VR- VR- VR-5 VR-4 VR- Braided heater bands O O O O O O O Clamping Unit VR-1300 VR-1000 Thermocouple controlled nozzle zone Screw suck back with open nozzle Hydraulic actuated needle shut-off nozzle O O O O O O O Slide-away hopper for quick material change Rigid PVC processing unit O O O O O O O Hydraulic accumulator for increased injection speed O O O O O O O Stainless steel barrel cover Nozzle guarding Automatic heating and pre-heating Additional temperature zones O O O O O O O RPM display Control for automatic purging Low torque / High speed hydraulic screw motor O O O O O O O Screw speed adjustable via screen Bimetallic screw and barrel O O O O O O O Plug-in ceramic heaters O O O O O O O Water-cooled throat & temperature display Hopper (+ magnet) O O O O O O O Auto loader O O O O O O O Vented screw and barrel O O O O O O O Injection unit guided on linear rails Barrel temperature display with set value and deviation Plasticizing time monitor Injection unit forward / back speeds adjustable Suck-back before or after metering Thermocouple breakage alarm Injection endpoint control Insulated barrel cover O O O O O O O Four mold closing / open speed ranges with four adjustable speeds Mold height adjustment by hydraulic motor Hydraulic ejector with adjustable speed, pressure and position and no. strokes Hydraulic unscrew device O O O O O O O Core pull x 1, Air blow x 1 Core pull x 2, Air blow x 2 O O O O O O O Core pull x 3, Air blow x 3 O O O O O O O Mechanical scotch bar S S S S S - - Pneumatic operated safety gate Ejection during mold open O O O O O O O Phosphor bronze, graphite impregated toggle bushings Chromium plated tie bars Phosphor bronze, graphite impregated platen sliding shoes Clamping measurement by linear transducer Mold safety devices (Low pressure protection) Platen holes and locating ring to Euromap or SPI specifications Additional mold height O O O O O O O Mold safety gate operator and rear side Robot fixing holes on top of moving platen Auto lubrication system Auto clamping force set-up Ejector stroke controller by linear transducer Ejector retract confirmed O O O O O O O FCD 55 casted platens Ejector forward when safety door open Next cycle start by closing safety door O O O O O O O Mold insulation plate O O O O O O O S=Standard O=Option 8
10 Hydraulic System VR- VR- VR-5 VR-4 VR- VR-1300 VR-1000 Pressure gauges for system monitoring Oil temperature gauge Oil level sight glass Optical oil filter contamination monitor Double language choice Cycle, Filling & metering time indicator Parts counter Reject counter Maintenance hatch for cleaning and checking oil tank Cushion control Integral tube nest heat exchanger High performance oil seals Proportional valve control for charge backpressure Precision manifold logic valve control General Features VR- VR- VR-5 VR-4 VR- VR-1300 VR-1000 Water / Air chiller O O O O O O O High precision directional / flow valves Steel braded hydraulic pipe 3 phase socket 220 / 380 / Victor standarized interface for handling device Heating and motor power are on separate circuits, switchable on or off Solid state heat contacts for plasticizing units Control & Electrical Unit VR- VR- VR-5 VR-4 VR- VR-1300 VR-1000 Part chute with sensor indicator cycle restart N/A N/A N/A N/A N/A N/A N/A Parts removal from both sides O O O O O O O Anti-vibration leveling pads S S S Modular assembly, compact microprocessor with 120 mold data storage Data interface for printer (Softcopy & printout via USB memory stick) Data interface for computer connection (RS 232) Reference hints and problem indicators in clear text Level adjusting block S S S S Pneumatic core pulls O O O O O O O Mold water manifold O O O O O O O Mold heating regulators O O O O O O O Hour, minute, second counter Cycle counter Part piece counter Hot runner regulators O O O O O O O Euromap 12/67 for robot interface O O O O O O O Conveyor belt O O O O O O O Preselectable cycle counter with auto stopping Masterbatch color dosing unit O O O O O O O Air eject programmable start and blow time Tolerance monitoring of parameters Standard SPC / SQC program O O O O O O O Tool kit Spare part packages O O O O O O O S=Standard O=Option N/A=Not Available 7-day timer for auto heating and preheating Additional temperature control zones O O O O O O O Interface for temperature control devices O O O O O O O Alarm log 9
11 Example of standard/ optional equipment Accessory Stand Option Tool/ fuse kit Part drop chute Conveyor belt Standard 5-in's/ 5-out's water regulator without flow indicator 4 or extra zones water regulator with the flow indicator Anti-vibration leveling pads 220V/ 380VAC outlet x 1 for auto loader 110VAC outlet receptacle (power sourced by customer) 110VAC outlet receptacle (power sourced via machine) AC 220V/ 380VAC outlet receptacle (power sourced by customer) AC 220V/ 380VAC outlet receptacle (power sourced via machine) A Grade bimetallic barrel and screw set- with 40% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which entire surface is fully hardened through HP/HVOF coating treatment process. Notes: There are A, B and C three grades of bimetallic screw & barrel available, which can be selected by customer depending on what abrasive/corrosive engineering resin & additives used for molding application. For further information details, please contact Victor s sales. AC 220V/ 380VAC outlet receptacle B Grade bimetallic barrel and screw set- with 25% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which entire surface is fully hardened through HP/HVOF coating treatment process. Sectional drawing of screw spindle with HP/ HVOF treatment (A & B Grade Screw Spindle) Entire screw surface being fully hardened by spray coating process Screw body 110VAC outlet receptacle C Grade bimetallic barrel and screw set- with 9.5% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which only the flights-tip is hardened through PTA Bimetallic alloy treatment process. Sectional drawing of screw spindle with PTA treatment (C Grade Screw Spindle) Hydraulic unscrewing motor Only screw fights tip being hardened by PTA treatment process Screw body 10
12 Various Measurement Relations ~5 tons c Top platen b a Various Measurement Relations (Euromap) Model a b c d e f g h i j k VR d VR j Centerline VR i k 67 VR VR f Non-Operator Side Discharge h e g Operator Side Discharge VR VR Units: mm ~1300 tons c Top platen floor b a Various Measurement Relations (SPI) Model a b c d e f g h i j k VR d VR j Centerline VR i k 67 VR VR g VR f Non-Operator Side Discharge h e Operator Side Discharge VR Units: inch floor Robot Installation Measurement Stationary Platen top View part VR VR TAP DP.40 (4POINTS) Ø21x65 M24xP3x48 12-Ø21X65 M24XP3.0X Ø21x65 M24xP3x VR- VR-4 TAP DP.40 (4POINTS) VR-1000 VR TAP DP.40 (8POINTS) VR Ø21x65 M24xP3x54 11
13 or Ø M / T-Slot M Ø 2-M48 52-M24 Ø M24 2-M64 Ø Ø Ø30 12-Ø Ø Ø M24 52-M24 12-Ø Ø E 12-Ø Ø 12-Ø30 56-M24 Ø or or or or or or Ø Ø200 Ø Ø M Ø Ø Ø Ø 28 / T-Slot 8-Ø M24 12-Ø / T-Slot 10 Ø Ø Euromap Platen Information Fixed platen Moving platen VR- VR-4 VR-5 VR-1000 VR-1300 VR- VR-
14 SPI Platen Information Moving platen Fixed platen 3/4"-10UNC Ø1 3/16" 8" 5" VR- 35.8"~5 26" 9.8"~27.6" 20.9" 5" 3/4"-10UNC 42.5" 27.6" 8" Ø2.56" 8.96" 8.96" 3" 5" 6.3" 1.or2.8" 5" 3" 4" 8.96" 8.96" 27.6" 41.3" 27.6" 27.6" 41.3" 42.5" 3/4"-10UNC 8" 5" VR-4 41.~62. 30" 11.8"~ " 3/4"-10UNC 5" Ø1 3/16" Ø2.56" 5" 8" 6.3" 1.or2.8" " 5" 9.98" 9.98" 9.98" 9.98" " 3/4"-10UNC VR "~71" "~37.4" 20.9" 3/4"-10UNC 3" 4-Ø 10.8" 10.8" 2.56" 12-Ø13/16" 8" 8" 33.4" 49.6" 1.or2.8" 10.8" 10.8" 4" 33.4" " 33.4" 33.4" 49.6" " 24.9" 21.0" 17.0" 13.0" 10.0" 7.0" 3.0" 2.0" 14.0" 8.0" 28 / T-Slot VR- 36.6" 52.4"~76" 15.~39.4" 27.6" 28 / T-Slot 25.0" 21.0" 17.0 " 14.0" 13.0" 10.0" 8.0" 7.0" 3.0" 2.0" 12.3" Ø 2.56" 12-Ø1 3/16" 1"-8UNC 8-Ø " 56.9" 9.4" 2.or2.8" 56" 37.8" 12.3" " 5" 1"-8UNC 37.8 " 37.8" 57.5 " 56.3" 3" 8" 14" 28/ T-Slot VR- 39.4" 57.1"~ ~39.4" 27.6" 1"-8UNC 28 / T-Slot 14" 3" 8" 14.1" Ø2.56" 12-Ø 1"-8UNC 12-Ø1 3/16" 39.4" 59.1" "or4.1" 14.1" 5" 39.4" 61.4" 43.3" 59.1" 43.3" 65.8" 104-1"-8-UNC S 29" 33" VR "-94.5" "-8-UNC 2-M48 29"33" 67.5" 43.3" 5"8"14" 3" Ø2.6" 12-Ø1. 16" 12-Ø 29" 11.8" 2.6"or4.1" 64.4" 43.3" 27.6" 20" Ø5" 29" 3" 8" 14" "-8-UNC 33" 29" 17' 13' VR "-102.4" " 116-1"-8-UNC 2-M64 33" 29" 23" 75" " 5" 8"14" 3" Ø2.5" 12-Ø " 12-Ø 13' 29" 33" 2.6"or4.1" 78" " 16.9" Ø5" 7' 29" 33" 3" 8" 14" 20" 5 78" " 13
15 JIS Platen Information Fixed platen Moving platen VR- VR-4 VR-5 VR-1000 VR-1300 VR- VR- 2-M M24 Ø M24 2-M64 Ø or or or or or or or Ø Ø 104-M24 J 8-Ø Ø 100-M24 8-Ø /T-slot M Ø /T-slot M24 Ø M /T-slot 8-Ø30 8-Ø 8-Ø Ø 8-Ø30 28/T-slot M Ø Ø / T-slot Ø30 460± Ø Ø Ø30 (option) 460± Ø Ø / T-slot (option) 4-Ø 14
16 Euromap Specifications VR-F VR-E VR-N VR-4E VR-4N VR-4P VR-5N VR-5P VR-5R Injection Unit Calculated injection capacity cm³ Actual shot weight - PS grams Actual shot weight - PS oz Calculated Plasticizing Capacity - PS g/s Injection pressure-max. kgf/cm² Injection Rate cm³/sec Injection speed mm/sec Screw diameter mm Screw L/D ratio (1) Max. Theoretical screw torque N.m Screw speed rpm Screw stroke mm Nozzle stroke mm Nozzle contact force ton Temperature control zones no Total heating wattage kw Clamping Unit Clamping force ton 4 5 Clamp stroke- Max. mm Open daylight- Max. mm Mold thickness (Min. - Max.) mm Platen dimension (H V) mm Tie-bar distance (H V) mm Ejector stroke mm Ejector force ton Dry cycle time sec General Motor power (Standard) HP (Kw) 60 (44.4) 60 (44.4) 75 (55.9) Servo motor power (ES Option) Max. Flow kw Oil tank capacity (Standard) L Oil tank capacity (ES system Option) L Hydraulic sys. pressure kg/cm² Machine Weight ton Machine dimensions (Standard) mm Machine dimensions mm (ES System option) Notes: Due to continual improvements, specifications technical imformation and dimensions are subject to change without prior notice. (1) Screw L/D rate 18(*20), 20(*22), 22(*24) Optional special for houshold produce.
17 VR-N VR-P VR-R VR-P VR-R VR-S VR-1000R VR-1000S VR-1000J VR-1300S VR-1300J VR-1300B (55.9) 100 (74.6) 120 (89.5) 1 (111.9)
18 SPI Specifications VR-F VR-E VR-N VR-4 VR-4N VR-4P VR-5S VR-5P VR-5R VR-N Injection Unit Calculated injection capacity in³ Actual shot weight - PS grams Actual shot weight - PS oz Calculated Plasticizing Capacity - PS g/s Injection pressure-max. Psi Injection Rate in³/sec Injection speed in/sec Screw diameter in Screw L/D ratio (1) Max. Theoretical screw torque N.m Screw speed rpm Screw stroke in Nozzle stroke in Nozzle contact force U.S ton Temperature control zones No Total heating wattage Kw Clamping Unit Clamping force U.S ton Clamp stroke- Max. in Open daylight- Max. in Mold thickness (Min. - Max.) in Platen dimension (H V) in Tie-bar distance (H V) in Ejector stroke in Ejector force U.S ton Dry cycle time sec General Motor power (Standard) HP (Kw) 60 (44.4) 60 (44.4) 75 (55.9) Servo motor power (ES Option) Max. Flow Kw Oil tank capacity (Standard) L Oil tank capacity (ES system Option) L Hydraulic sys. pressure Psi Machine Weight U.S ton Machine dimensions (Standard) in Machine dimensions (ES System option) in Notes: Due to continual improvements, specifications technical imformation and dimensions are subject to change without prior notice. (1) Screw L/D rate 18(*20), 20(*22), 22(*24) Optional special for houshold produce. 17
19 VR-P VR-R VR-P VR-R VR-S VR-1000R VR-1000S VR-1000J VR-1300S VR-1300J VR-1300B (55.9) 100 (74.6) 120 (89.5) 1 (111.9)
20 R I Machine Layout (excl. Transformer) Servo driver cabinet ES system (Option) L H C J N M P O K Recommendation of operate space Electrical cabinet open space Servo driver cabinet open space D A E G F B ITEM \ MODEL Standard ES (Option) stairs (Option) TEL: A B C D E L M N O P K G H I F J VR X X X VR X X X VR X X X 14 2 VR X X X VR X 2376 VR X 3042 VR X 3130 Unit: mm THE VICTOR-TAICHUNG COMPANIES TAIWAN info@mail.or.com.tw Victor Taichung Machinery Works Co., Ltd. Headquarters: 2088, Sec. 4, Taiwan Blvd., Taichung, Taiwan, R.O.C. TEL : FAX : Overseas Marketing Division: TEL : FAX : UK Victor CNC (UK) Ltd. TEL : FAX : FRANCE Victor France TEL : FAX : GERMANY Victor GmbH TEL : FAX : VictorTaichung was also marketed under the brand names HTL VTL VMC HMC XMT PIM MALAYSIA USA Victor Machinery (M) SDN. Fortune International Inc. BHD. TEL : TEL : FAX : FAX : SOUTH AFRICA THAILAND Victor Fortune (PTY) Ltd. Victor (Thailand) Co. Ltd. TEL : TEL : FAX : FAX : CHINA INDONESIA Zhongtai Precision Machinery PT. Victor Machinery Indonesia (Guangzhou) TEL : TEL : FAX : FAX : (outside North America) and VRGE15EE
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