ID-HM Series Minimum Space Less Hydraulic Oil Precise Molding

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1 ID-HM Series Minimum Space Less Hydraulic Oil Precise Molding

ID-HM Series ID-HM Series (Hydro-Mechanical Type)

FLEXIILITY, HIGH PRODUCTIVITY, and LOW OPERTING COST.

require a super large injection molding machine which features

Outstanding Features - DG (Dynamic arrier for General Purpose)

density - With uniform plasticizing and resin density, the

higher High cycle molding of engineering plastics Dynamic SU

mixing Color dispersion is improved making changes of color

2 ID-HM Series ID-HM Series (Hydro-Mechanical Type) Hydro-mechanical injection molding machines provide FLEXIILITY, HIGH PRODUCTIVITY, and LOW OPERTING COST. These machines are guaranteed to satisfy the customers who require a super large injection molding machine which features a SPCE SVING while maintaining HIGH EFFICIENCY. Outstanding Features - DG (Dynamic arrier for General Purpose) Screw Improvement in melting, mixing and homogenizing resin density - With uniform plasticizing and resin density, the shrinkage of molded products lessens and the precision is higher High cycle molding of engineering plastics Dynamic SU FLIGHT - The shearing function of the barrier zone improves mixing Color dispersion is improved making changes of color and resin easy Improvement in air venting function - Improvement in air vent Uniform resin density results in stability during charging

LS Injection Molding Machines MJOR FETURES MINIMUM SPCE REMOTE CONTROL The hydro-mechanical clamping design, with its new compact design using four stroke cylinders mounted with a tie bar, reduces

3 LS Injection Molding Machines MJOR FETURES MINIMUM SPCE REMOTE CONTROL The hydro-mechanical clamping design, with its new compact design using four stroke cylinders mounted with a tie bar, reduces floor space by more than 0% compared to a conventional clamping type machine. LESS HYDRULIC OIL Electro-magnetic proportional control valves for clamping and back pressure and a potentiometer for ejection provide complete remote control. CLOSED LOOP CONTROLLER (OPTION) Four stroke clamping cylinders in the stationary platen and two booster cylinder for mold open & close reduce the hydraulic oil quantity to less than half the usage of a conventional clamping type machine. HIGH PRODUCTIVITY The hydro-mechanical clamping design and DG screw allow a short build-up time and faster cycle. PRECISE MOLDING Four clamping cylinders and a half-nut mechanism give less deformation of the platen and mold, therefore the customer can produce more precise products. ENERGY SVING HICOM controller with its user friendly 0." TFT Color LCD ensures precise molding with zero scrap and high reliability by incorporating the following features: uto-tuned PID closed-loop injection speed, pressure, and temperature control. Statistical process control with 0 parameters to select for the last 00 shots. Pressure ramping and cushion compensation. Metric and Inch menu and multi-lingual selection. Moreover, it is very easy to set up mold data in the separate screens provided for clamp & ejection, injection & charging, core, temperature, and mode selection. ESY MINTENNCE dvanced HYDRO-MTCH system with binary pumps, torque transferable hydraulic motor and proportional flow & pressure control valves, and clamp and injection holding pressure circuits can save more energy than a conventional machine. This machine is designed for easy maintenance by adopting new injection unit swiveling, easy nozzle center adjustment, sliding nozzle safety cover and automatic grease supply unit. SPECIL OPTION Mold thickness and extension of clamping stroke can be provided.

ID-HM Series Controller HICOM Controller is designed using the latest microprocessor with cutting edge

maximize the reliability of the controller.

Ejector Injection & Charge Temperature HICOM - 000 0x0 Resolution TFT Color LCD uto tuned PID Closed Loop for

- Selecting 0 Parameters for last 00 Shots uto Tuned PID Temperature Control Self Diagnosis, larm and

Port Security Codes for Different Levels of ccess Mold Open Speed- () Steps Mold Close Speed- Steps

Speed-/ Steps Machine Monitor Injection Speed- Steps/Closed Loop(0 Steps) Injection Pressure- Steps/Closed

Pre/ctual Temp/ar Graph Screw Cold Prevention/Temp larm Heater/Thermocouple reakage larm utomatic Heat-up

glance In one screen(injection count, cycle time, injection time, cushion, charging time, Injection capacity,

4 ID-HM Series Controller HICOM Controller is designed using the latest microprocessor with cutting edge technology and produced to be user friendly to ensures the customer needs for the precise molding and to maximize the reliability of the controller. CLOSED LOOP CONTROL SYSTEM HICOM TFT COLOR LCD MJOR SCREENS OF HICOM-000 CLOSED-LOOP CONTROLLER Mold & Ejector Injection & Charge Temperature HICOM x0 Resolution TFT Color LCD uto tuned PID Closed Loop for Injection Process - Impact Line Graphs - Speed, Pressure, RPM Ramping Compensation Statistical Process Control - Selecting 0 Parameters for last 00 Shots uto Tuned PID Temperature Control Self Diagnosis, larm and Monitoring Functions Multi-lingual Selection Internal and External Mold Data Memory Printer and Counication Port Security Codes for Different Levels of ccess Mold Open Speed- () Steps Mold Close Speed- Steps Set/Monitor Clamp/Ejector Position Ejector dv./ret. Speed-/ Steps Machine Monitor Injection Speed- Steps/Closed Loop(0 Steps) Injection Pressure- Steps/Closed Loop Cut Over by Pressure, Position, Time -Step Charging & -Step Suck ack Speed Line Graph Set/Monitor Pre/ctual Temp/ar Graph Screw Cold Prevention/Temp larm Heater/Thermocouple reakage larm utomatic Heat-up Control Statistical Process Control ll the operating conditions of the machine are monitored clearly at a glance In one screen(injection count, cycle time, injection time, cushion, charging time, Injection capacity, etc.) The actual and set values for speed, pressure, position and temperature are examined by line graph up to selectable parameters in one screen. X-bar, average, standard deviation, Cr, Cp, Cpk, distribution curves of selectable 0 parameters for last 00 shots are tracked and printed.

5 LS Injection Molding Machines Standard & Optional Equipment Standard Equipment ltem 0 Equipment Clamping unit utomatic Lubrication Device Clamping Side Tap Holes for Installation of Take-Out Robot Hydraulic Ejector -Circuit Clamping Ram Overrun Prevention Device with Proximity Switch Low Pressure and Speed Circuit for Mold Set-up and Mold Protection Try gain Mold Close Circuit with Mold Protection Potentiometer for Clamping Position Control Mold Open & Close Speed djusting Device with Proportional Valve Quick Mold Opening Circuit Support for Moving Platen T-Slot Platen Potentiometer for Ejector Position Control Multi-Ejection(up to times) and Vibration Ejection Mold Clamps(Manual) Clamping Force djusting Control with Proportional Valve Safety Gate(Operation) with Cam Valve for Hydraulic Safety & ll Safety Gate with Interlock for Electric Safety utomatic Zero Setting for djusting Mold Thickness Hydraulic Ejector Speed djusting Control with Proportional Valve Cooling Water Distributor Zone Injection Unit Wear Resistant imetallic arrel, except over 000 ton DG(Dynamic arrier for General) Purpose Screw 0 0 Centralized Lubricating Equipment with Greese Pump Screw Tip(for general resins, non-return valve type) Cable Heater for Nozzle Zone Ceramic and Heater(No. of zones) arrel and Heater Cover Pre-Heating Temperature Control Injection Speed and Pressure Control Device with Proportional Valve Injection Ram dvance and Retract Device with Key Switch Safety Cover for Injection Unit(only operation side) Injection Unit Swiveling Device(Hydraulic Type) Nozzle(Open Type) Nozzle Retract Timing Selector(Sprue reak) Screw ack Pressure Regulator Screw Cold Start Prevention Device Torque Transferable Hydraulic Motor for Driving Screw Moving Cylinder Position Control with Proximity Switch Screw ack Pressure with Proportional Valve Holding Pressure Control by Position, Timer or Pressure Closed Loop Control for Injection Process Potentiometer for Screw Position Control Hydraulic System Clamping Pressure Holding Circuit Clamping Pump Unloading Circuit Hydro-Match System with inary Pump and Pressure Match Circuit 0 Injection Pressure Holding Circuit Mold Open/Close Hydraulic rake Circuit Solenoid Valve with Indicator Light Oil Temperature Gage and Level Gage Heater Exchanger Oil Cleaning System(Filter Type) Electric System Color larm light bnormal Operation Warning(uzz and Light) bnormal Operation Indicating Device:Mold Protection, Cycle, Filing Charging Time, Cushion and Oil Filter Charge, etc. Emergency Stop Push utton Switches (Operation and Non-Operation Side) utomatic arrel Heat-Up Control Device(Weekly Timer) Safety Foot oard with Pump Stop Interlock utomatic Power Shut Down Circuit Print Port Shot Counter and Count Up Detection for Target Production PID Temperature Control(J.Type Thermocouple) Nozzle Temperature Control by Solid State Relay General Instruction Manual Standard Color Painting Finish Foundation olts Optional Equipment ltem * 0 * Equipment Clamping Unit Mechanical Safety ar, not available over 000 ton ir low Off Unit Dual ir Core Puller(&C or &D Sequences) utomatic Mold Clamps Hydraulic Ejector Holding Circuit with Valve Hydraulic Ejector Circuit(Ejection on Fly) Screw Ejector Dual Hydraulic Core Puller(&C or &D Sequences) Dual Hydraulic Core Puller(,,C & D Sequences) Pneumatic Powered Safety Gate(Open) Pneumatic Powered Safety Gate(Open & Close) Tap-Hole Platen Injection Unit utomatic Lubrication Device nti-wear Screw Nozzle Safety Cover with Interlock nti-wear & nti-corrosion Screw and arrel Special Screw for Special pplication Shut Off Nozzle(Hydraulic or Pneumatic Type) 0 Extension Nozzle, STD+0,0,0,00,,0 Temperature Controller for Extension Nozzle Heater Closed Loop Control for Injection Process with Servo Valve Fan lower High Speed Injection with ccumulator Hydraulic System Mold Open and Close During Charging with additional pump and motor Mold Open and Close During Charging and High Speed Injection with dd.pump and Motor Hydraulic Oil Level bnormal Detector Hydraulic Oil Temperature bnormal larm Hydraulic Oil Warming Up Device ack Pressure Relieving Circuit utomatic Cooling Device for Hydraulic Oil Electric System utomatic Voltage Regulator ir Conditioning Unit for Control Cabinet uxiliary Consent ox type 0, type 0 Motion and No Motion Switch(Clamp, Ejector & Core) utomatic Purge Circuit Intrusion Circuit Gas Injection Interlock Circuit 0 0 General Valve Gate Interlock Circuit Robot Interlock Circuit Heater and Failure Indicator Centralized Network System Ejector Retract Circuit Crusher Chiller General Hopper Hopper Dryer Hopper Loader Hopper Ladder Mixer Conveyor Different Color Painting Finish Mold Temperature Controller Hot Runner Controller Take-Out Robot Maintenance Tools Spare Parts Inverter

6 ID-HM Series Major Specification Item Injection Unit Code Screw Code Screw Diameter Inj. Capacity Calculated Injection Capacity PS PE Injection Pressure Injection Rate Plasticizing Capacity (PS) Max. Screw Speed Clamping Force Mold Opening Force Distance etween Tie-rods Die Plate Dimension (H V) Clamping Stroke Daylight vailable Mold Thickness High Mold Close Speed Low High Mold Open Speed Low Ejector Force Ejector Stroke Utilized Oil Quantity Electric Motor Electric Heater Dimension(L W H) Machine Weight Model Unit cm g OZ g OZ kg/cm cm / sec kg/hr rpm ton ton m/min m/min m/min m/min ton Kw Kw m ton *,0,00,0,0 0(0) 0(0) 0/00 (0/) ID00HM ID00HM i i 0 i i 0,0,0.,0.,0,0() 0(0) 00/0/ (//),0,0.,0.,00 0() 0(0) 00/0/ (//) 0,0,0.,.,0,00(0) 0(00) /0/ (//) *,0,00,0,0 0(0) 0 0/00 (0/),0,0.,0.,0,0() 0(0) 00/0/ (//),0,0.,0.,00 0() 0(0) 00/0/ (/0/) 0,0,0.,.,0,00(0) 0(00) /0/ (/0/) Clamping Unit,00,00 0,00,00,00,00,0,0,0,0,00 /,00,000 ~,00 00 ~,00.(.).0.(.0).0 00,00 /,00,00 ~,00 00 ~,00.(.).0.(.0).0 00 General,00 + +, Injection Unit... C 0 0,,.,.,,(,0) 0(00) 0/0/ (/0/),0,00,0,0 0(0) 0(0) 0/00 (0/) ID00HM ID000HM i i 0 i 00 i i 0(000 ) i 00(00 ),0,0.,0.,0 *,0,0.,0.,00 0,0,0.,.,0 0,0 0,00.,0 0.,,0,0.,.,00 * 0,0,0.,00,0 Y 0,0,0 0 0, 0, 00,0,,,0 0,0 0,0,, 0,0,0,0 Y 0,0,,0,,0,0 0,0,00,,,,0 0,,,,,,,0() 0(),00(0) (0),0(),0(,) 0(0) 0(0) 0(00) 0(00) 0(0) 0(0) 00/0/ 00/0/ /0/ 0//0 //0 // (//) (//) (//) (//) (//) (//),0,00 0,0, 0,0,0,0,0,0,0 0,,0 0,00 0,00,00,0,0,00 /,00,00 ~,00 00 ~,00.(.).0.(.0).0 00,000 00,00,00 (,00,00 opt.),0,0 (,0,0 opt.),00 /,00,00 ~,00,000 ~, ,00, ( +) 0( ) Note:. Due to continuous improvements, specifications are subject to change without notice.. Injection capacity and plasticizing vary with material and molding conditions.. Figures in this table are based on C0V, 0Hz electrical supply.. Figures in ( ) are based on C0V, 0Hz electrical supply. * : Standard

7 LS Injection Molding Machines Dimension External Form Design Unit : Model ID00HM ID00HM ID00HM ID000HM C D E F G H I J K L M N O P Q,, 0,0,00,0,,,00, MDP,000,0,0,0,00,0,,00, MDP,000,0,0,0,00,,,00, MDP,0,,,,0,,,00,00, MDP Standard Platen ID 00HM ID 00HM ID 00HM ID 000HM NOTE : Euro Map. SPI Platen available

8 Head Office, Yongam-ri, ongdong-eup, Wanju-gun, Jeollabuk-do, Korea -0 Tel : ---0~

80 ~ 350 Tons LGH-D Series

80 ~ 350 Tons LGH-D Series 0 ~ 0 Tons LGH-D Series Featuring another technical innovation by LS The LGH-D Series, designed with LS s high technology, meets the demand for precision molding. Improved rigidity of the platen provides