Zhafir Venus Series. Specifications / International. Zhafir Venus. Series kN

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1 Zhafir Venus Series Zhafir Venus Series Specifications / International kN ZHAFIR PLASTICS MACHINERY Jubatus-Allee Ebermannsdorf Germany Tel Fax contact@zhafir.com ZF IV NINGBO ZHAFIR PLASTICS MACHINERY CO., LTD No. 98 Guanhai Road, Chunxiao, Beilun, Ningbo, China Tel Fax contact@mail.zhafir.cn

2 22 Technical data VE4 Machine dimensions VE4 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE (10.0) mounting plane of fixed platen top plane of fixed platen Screw diameter A B C A B C A B C A B C Platen dimensions VE4 unit: Screw L/D ratio L/D Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm M20 L40 Plasticizing capacity (PS) Plasticizing capacity (HDPE) ) Nozzle contact force 54 (5.5) 54 (5.5) 63.7 (6.5) 63.7 (6.5) Heating power kw /s L xM10 L /s 1h 2 1h ( 1h,1 ) ( 1h,1 ) OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:71/118 1h:/ :83/139 22:77/129 3:105/176 1h:102/ A B C D E F G H I J L Φ200 Φ4 SR Φ200 Φ4 SR15 1h, Φ200 Φ3 SR10 1h, Φ200 Φ3 SR10 We reserve the right to make changes as a result of further technical advantages. 2 3

3 I 22 Technical data VE5 Machine dimensions VE5 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE (14.0) A 44 B C D 655 mounting plane of fixed platen 655 top plane of fixed platen F E G H Screw diameter A B C A B C A B C A B C Platen dimensions VE5 unit: Screw L/D ratio L/D Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) D 60 M20 L45 Plasticizing capacity (HDPE) ) Nozzle contact force Heating power kw /s 54 (5.5) (5.5) (6.5) 63.7 (6.5) L J xM10 L /s 1h h ( 1h,1 ) ( 1h,1 ) 40 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:71/118 1h:/ :83/139 1h:102/ :77/129 3:105/ A B C D E F G H I J L Φ2 Φ4 SR Φ2 Φ4 SR15 1h, Φ2 Φ3 SR10 1h, Φ2 Φ3 SR10 We reserve the right to make changes as a result of further technical advantages. 4 5

4 I 28 Technical data VE6 Machine dimensions VE6 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE (20.0) A 4815 B C mounting plane of fixed platen top plane of fixed platen D F E G H Screw diameter A B C A B C A B C Platen dimensions VE6 unit: Screw L/D ratio L/D Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm D Plasticizing capacity (PS) Plasticizing capacity (HDPE) ) Nozzle contact force Heating power kw /s 54(5.5) (6.5) 63.7(6.5) J /s 1h XM24 L48 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:83/139 1h:102/ :77/129 3:105/ ( 1h,1 ) A B C D E F G H I J L Φ2 Φ4 SR Φ2 Φ4 SR15 1h, Φ2 Φ4 SR We reserve the right to make changes as a result of further technical advantages. 6 7

5 I 28 Technical data VE8000 Machine dimensions VE8000 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE (20.0) A 4815 B C mounting plane of fixed platen top plane of fixed platen D F E G H Screw diameter A B C A B C A B C Platen dimensions VE8000 unit: Screw L/D ratio L/D Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm D Plasticizing capacity (PS) Plasticizing capacity (HDPE) ) Nozzle contact force Heating power kw /s 54(5.5) (6.5) 63.7(6.5) J /s 1h XM24 L48 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:83/139 1h:102/ :77/129 3:105/ ( 1h,1 ) A B C D E F G H I J L Φ2 Φ4 SR Φ2 Φ4 SR15 1h, Φ2 Φ4 SR We reserve the right to make changes as a result of further technical advantages. 8 9

6 22 22 Platen Layout VE4 Platen Layout VE5 European version unit: European version unit: 60 M20 L40 60 M20 L40 60 M20 L45 60 M20 L45 L20 L20 American version unit: American version unit: 3/ -10UNC 11 4 / 2 3/ -10UNC 11 4 / / -10UNC 11 4 / / -10UNC 11 4 / 2 Ø Ø Ø Ø Japanese version unit: Japanese version 88 M20 L45 88 M20 L45 unit: 128 M20 L M20 L45 Ø Ø 10 11

7 28 28 Platen Layout VE6 Platen Layout VE M24 L55 European version 92 M24 L55 Ø2 L20 unit: 92 M24 L55 European version 92 M24 L55 Ø2 L20 unit: Ø2 1 1 Ø American version unit: 1 American version unit: UNC UNC UNC UNC 2 Ø127 Ø127 Ø127 Ø xM24 L55 Japanese version 148 M24 L55 unit: 148xM24 L55 Japanese version 148 M24 L55 unit: Ø Ø 12 13

8 Standard Equipment List Injection Unit» Screw rotation speed display» Nozzle movement setting(switch/time)» Cooling water distributor(6 sets up to 0KN,8 sets for others)» Production data graphics» Quality parameters tolerance setting» Abrasion-resistant screw unit(open nozzle)» Nozzle retract select(3 modes)» Embedded locating ring (fixed platen)» Quality abnormal alarm» Nozzle safety guard» Nozzle contact device» In mold ejector pin protection interface» Cycle counter» 6 Injection steps» Nozzle centre adjustable» Mold installation mode (Low speed mold move)» Machine overview display» 4 Pressure holding steps» Feeding throat temperature closed-loop control» Needle shut off nozzle interface» Main data setting fast access» 3 Dosing steps» Injection unit swiveling device (one spare electrical interface)» Machine maintenance administration» 3 Back pressure steps» Independent nozzle temperature control» Emergency stop(operating and Non-operating sides)» Clamping force curve display» Screw suck back select(after holding/after dosing)» Screw suck back delay function» Injection delay function Clamping unit» Robot mounting layout» Central lubrication system» S-curve flexible control for mold movement» Barrel temperature monitor» Performance time sequence display» 3 Color alarm lamp(red/yellow/green)» Dosing delay function» Intrusion/filling by rotating screw» V/P switch over mode(position,time,pressure,speed)» 6 mold moving steps» Mold safety protection» Mold setup mode Controller & Monitor» Alarm buzzer» Injection overfill prevention (HPM)» Actual performance data display» response mode select» Injection compression function» 15 inch TFT color touch screen» Multi-action selectable during machine alarm» segment control» Clamping force pre-release during cooling» Mold profile data memory (up to 200 sets)» Speed limit during holding pressure» Screw postion setting(unit: 0.01)» Screw rotation speed setting» Injection during clamping(pre-injection)» 2 Step mold close/clamp process» In mold cut function (ejector activate when mold closed)» Alarm record» Data setting record» 3 USB R/W interface Others» time setting» Clamping safety device(mechanical and Electrical)» speed curve display and record» Standard Zhafir color» Mold open available during dosing» Adjustable moving platen support» Euromap 12 robot interface» Adjustable machine pads» Barrel heating closed-loop control» Clamping force setting» Multi-language available(chinese, German, English,» 3 Power sockets (two 16A and one 32A) (K/J type available)» Ejector device Japanese etc.)» Standard hopper» Barrel temperature holding function» Ejector function deactivatable» Metric/Imperial unit select» Mold clamper» Barrel temperature auto tunning function» 3 Ejector steps» I/O monitor display» T-screw nuts(for T-slot use)» Barrel pre-heating function» Ejector forward delay function» Printer interface(usb connector)» Hopper slide movement support» Barrel temperature synchronous control» Ejector vibration function» Production cycle monitor» Tools box» Material overheating prevention function» Ejector A/B function(2 steps ejector stroke)» Production profile monitor» Spare parts» Screw cold start prevention» Eject on the fly» Production data record(0 cycles display,,000 cycles» Machine cover» Auto purge function» Ejector plate return signal confirmation record)

9 Options List Injection Unit» Chrome-plating screw unit» Corrosion and abrasion resistant screw unit» High capacity nozzle heat band» Extended nozzle» V/P switch based on in-mold pressure» Needle shut off nozzle» Spring nozzle» Nozzle head customization» Stainless steel hopper Clamping unit» Air blow» Pneumatic ejector» Hydraulic power pack(for core and valve gate)» Hydraulic core interface(programable)» Pneumatic core interface(programable)» Valve Gate control interface» Glass tube water flowmeter» Customized Mold platen(t-slot,threaded holes)» Mold unscrew electrical interface» Mold height extension» Mold slide block protection interface» Eject compression function» Mold auto clamp device (Pneumatic/hydraulic)» Ejector unit with brake» Intergrated hot runner controller» Product drop plate» Automatic safety gate on operator side» Clamping force automatically controller» Quality flap» Product drop detector Controller & Monitor» Mold temperature display and control» Quality flap interface» Heating disconnect detection function» Additional cooling water distributor» External transformer» Euromap 67 robot interface» Gas-assisted injection interface» Magnetic platen interface» Mold cavity pressure detection interface Others» Infrared rel heating band» Barrel heating insulation cover» CE certification» UL certification

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