Rock Drilling Tools. Brunner &Lay. Quality First since 1882.

Transcription

1 Rock Drilling Tools &ay Quality First since 1882.

2 In 2012, & ay, Inc. celebrated one hundred and thirty years of continuous operations under the ownership and control of the founding family. The original products manufactured by this enterprise were those used in the sculpturing of stone, production of monuments, building stones, and objects d art. From a very inauspicious beginning in a small blacksmith shop originally started in 1882 by Edward and Severin ay, & ay, Inc. and its affiliated companies have become recognized as the quality leaders, as well as the world s largest manufacturer of paving breaker tools. Today, using the latest state of the art equipment in its facilities throughout the world, & ay, Inc. s entire output is devoted to the manufacture of pneumatic and hydraulic tool accessories for the construction, mining, and demolition industries. Circa Polk Street Plant - Chicago, I The worldwide operations encompass manufacturing plants and warehouses on three different continents. These include seven facilities in the United States, three in Canada, three in Great Britain, one in Germany, and two in Australia. The corporation is currently overseen by F. Michael, President, the fourth generation of the Family to oversee operations. & ay products are divided into three major categories: tools used for the demolition or cutting of concrete and stone, drill steels and carbide tipped bits which are used to drill blast holes in quarries, mines, and construction projects, and small chipping and electric hammer tools which are used by the general construction trade. It is with great pride that the & ay organization can point to the many wonderful highways, dams, airfields, mines & quarries, and national monuments it has shaped. These include, but are not limited to Mt. Rushmore, Hoover Dam, the Chunnel connecting England and France, the Eisenhower Tunnel in Colorado, and Olympic venues worldwide. These accomplishments could not have been achieved without the extended efforts of long time dedicated employees and the many fine distributors who have provided loyal support over these years. & ay extends its very sincere thanks to these employees and distributors. & ay is confident that its products will contribute to worldwide health, growth, and prosperity far into the future. Circa Old Missouri Road Plant - Springdale, AR

3 Rock Drilling Tools Catalog # 12RD Index Page Intraset 6 Reaming Equipment 7 Taper Equipment Rope - R Rope - R28-1-1/ Rope - R32-1-1/ R35-1-3/ Rope - R38-1-1/ T-38-38mm - 1-1/ T-45-45mm - 1-3/ T-51-51mm B-60-60mm - 2-3/8 26 Striking Bar Index 27 Warehouses 150 Sweeten Creek Rd, Asheville NC ph fx King St, Franklin Park I ph fx Carr St, Dallas TX ph fx Telephone Rd, Unit B-7, Houston TX ph fx Tennyson St, Denver CO ph fx E 37th St, os Angeles CA ph fx &ay Rock Drilling Tools 3

4 Drifting & Tunneling Intraset - used for shaft sinking, tunnel driving and mining where small holes are desired. Tapered Equipment - used in shaft sinking, tunnel driving and mining where small holes are desired. The objective in using tapered drill steel and bits is to achieve the full utilization of the drill steel. With integral drill steel if the chisel wears or breaks the entire unit is discarded, whereas the tapered drill bits can be replaced or the steel reshanked or even retapered. Rope Thread - used for underground mining in production drilling, longhole drilling, and roof bolting applications. Taper Face Style Applications Designation Single Pass Eliminates resharpening, may be more economical for some applications, mainly broken rock formations and rough conditions. 0 Multi Pass Designed for multiple resharpenings until the full insert height is consumed, again for broken rock formations and rough conditions. M0 Button For faster penetration and improved flushing which increases overall production drilling. M Rope Body Style Modified Chisel / Chisel Designed for dimensional stone applications, as well as roof bolting, for hole size control. M P0 Round Designed for a smooth even hole size, promotes fast penetration in tunneling and production. F3 B0 CC Dome For reaming in a pre-drilled pilot hole. G0 &ay 4 Rock Drilling Tools

5 Carbide Choosing the right carbide: The larger the volume of carbide, the more aggressive the bit. The more aggressive carbides assist movement of the chips away from the face as there is more room for airflow on the face of the bit. These more aggressive bits help to break out larger chips, which increases the penetration rate. There is also a greater volume of carbide to wear away which can lead to longer bit life. Carbide Applications Designation Standard Spherical carbides for use in medium to hard rock, with fractured or seamy applications. None Conical For use in soft to medium rock hardness, more aggressive with faster penetration rates. **C Parabolic Semi-ballistic shaped sometimes called babyballistic, more aggressive than the spherical carbides, for soft to medium consistent rock. **P Ballistic Bullet shaped, very aggressive fast penetration in soft to medium consistent rock. **B Add last letter (P,C,B) to our part number for the desired carbide. Standard carbide (S) has no designation except on retrac bits &ay Rock Drilling Tools 5

6 Intraset Bit Size ength Part Number Inches MM Feet MM Pounds Kilograms 7/8 x 4-1/4 Series X X X X X X Series X X X X X X Series X Series X X X X Series X X X X X x 4-1/ X X X X X X X X ength is below collar. &ay 6 Rock Drilling Tools

7 Reaming Equipment ength Part Number Inches MM Pounds Kilograms Pilot Adaptors CP30R CP43R Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Face Top Side Reaming Bits 3-1/2 89 S35PAP S40PBP &ay Rock Drilling Tools 7

8 Taper Drill Steel ength Taper Feet MM 11 Taper 12 Taper Pounds Kilograms 7/8 x 4-1/ K K /2 762 K K K K / K K K K / K K K K / K K K K / K K K K / K K K K / K K K K / K K K K / K K K K K K K K x 4-1/ K K K K K K K K K K K K ength is below collar. Call your local warehouse for longer lengths All taper steel is carburized. E, H, and D thread shanked steel and Rock-Bits are available in the & ay Paving Breaker Tool Catalog. &ay 8 Rock Drilling Tools

9 Taper Drill Bits Diameter Taper Inches MM 7/8-11 7/ Pounds Kilograms Single Pass Taper Bits 1-1/ T /4 32 T10010 T /8 35 T12010 T12040 T /2 38 T15010 T15040 T /8 41 T16010 T /4 45 T17010 T17040 T T20010 T Multi Pass Taper Bits 1-1/4 32 T1004M /8 35 T1204M /2 38 T1504M /8 41 T1604M /4 45 T1704M T2004M Button Bits 1-1/4 32 S1001M S1004M /8 35 S1201M S1204M /2 38 S1501M S1504M /8 41 S1601M S1604M Controlled diameter available upon request. Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit Due to Manufacturing tolerances, the actual bit diameters could exceed the nominal diameters given in this catalog by.090. This along with certain rock conditions could affect hole size desired. Bits required to drill a specific tolerance hole are available on request. Consult factory for price and availability. If a bit size or configuration does not appear in this catalog call customer service for assistance. Shims for 7/8 x 12degree are also available upon request &ay Rock Drilling Tools 9

10 100 Rope / 1 / R25 ength Part Number Feet MM Pounds Kilograms Shanked Rods 7/8 x 4-1/ P02B K10242A K10362A K10482A K10722A K10962A K11202A X 4-1/ K20123A K20243A K20363A K20483A K20723A K20963A K21203A Carbex Rods 7/8 Hex K1024AA K1048AA K1072AA K1096AA K1120AA Hex K2048AA K2072AA K2096AA K2120AA Drifter Rods 100R to 125R K2076AC K2098AC K2110AC / K2121AC Other lengths available upon request / K2145AC &ay 10 Rock Drilling Tools

11 100 Rope / 1 / R25 Diameter Part Number Inches MM Pounds Kilograms Couplings 100 Rope 1-1/2 38 CC100R Thin Wall 1-3/8 35 CC100R0T Rope to 125 Rope 1-3/4 45 CA Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Face Top Side Standard 4-Point Bits 1-3/8 35 T1210M /2 38 T1510M /8 41 T1610M /4 45 T1710M /8 48 T1910M T2010M /4 57 T2210M Button Bits Modified Chisel 1-3/10 33 S03310M /32 2-1/4 1-5/32 2-3/16 1-3/8 35 S1210M mm 2-1/4 1-3/20 2-3/ /64 37 S03710M mm 2-7/25 1-3/20 2-3/16 1-1/2 38 S1510M /32 2-1/4 1-3/16 2-1/4 1-5/8 41 S1610M mm 2-5/16 1-1/4 1-1/4 1-3/4 45 S1710M /8 2-3/8 1-7/25 1-5/16 1-7/8 48 S1910M /16 2-3/8 1-1/4 2-7mm Crown 1-1/2 38 S1510C /16 2-1/4 1-3/16 2-3/16 1-5/8 41 S1610C /16 2-1/4 1-1/4 2-1/4 1-3/4 45 S1710C /16 2-5/16 1-1/4 2-3/16 1-7/8 48 S1910C /8 2-5/16 1-5/16 2-1/ S2010C /8 3-5/16 1-5/16 3-1/4 Other and controlled diameters available upon request. Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay Rock Drilling Tools 11

12 112 Rope / 1-1/8 / R28 ength Part Number Feet MM Pounds Kilograms Drifter Rods 112R to 125R (1-1/8 Hex) / K31210C / K31450C / K31690C &ay 12 Rock Drilling Tools

13 112 Rope / 1-1/8 / R28 Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Face Top Side Standard 4-Point 1-5/8 41 T1611M /4 45 T1711M /8 48 T1911M T2011M /4 57 T2211M Button Bits Modified Chisel 1-1/2 38 S1511M mm 2-1/4 1-3/16 2-1/4 1-5/8 41 S1611M mm 2-5/16 1-1/4 1-1/4 1-3/4 45 S1711M /8 2-3/8 1-7/32 1-5/16 1-7/8 48 S1911M /16 2-3/8 1-1/4 1-7mm 2 51 S2011M /16 2-7/16 1-3/16 2-5/16 Crown 3 76 S3011CA /2 3-7/16 3-3/8 3-5/16 1-1/4 Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay Rock Drilling Tools 13

14 125 Rope / 1-1/4 / R32 ength Part Number Feet MM Pounds Kilograms Shanked Rods 1 X 4-1/ K20243C K20363C K20483C K20723C K20963C K21203C Carbex Rods 1 Hex K2048CC K2072CC K2096CC K2120CC Drifter Rods 125R to 150R (1-1/4 Hex) / K4121CE / K4145CE / K4169CE / K4193CE / K4217CE R to T38 (1-1/4 Hex) / K4121CQ / K4145CQ / K4169CQ / K4193CQS / K4217CQS R to 150R (1-3/8 Hex) / K8193CE / K8217CE R to T38 (1-3/8 Hex) / K8193CQS / K8217CQS Extension Rods Single Thread (1-1/4 Round) J4048CC J4072CC J4096CC J4120CC J4144CC J4168CC Multilife (1-1/4 Round) J4120DD J4144DD J4168DD Male/Female (1-1/4 Round) J4051C J4063C J4075C J4099C J4123C Flats available upon request J4147C &ay 14 Rock Drilling Tools

15 125 Rope / 1-1/4 / R32 ength ength Part Number Feet MM Pounds Kilograms All Thread 1-1/4 Round J J Diameter Part Number Inches MM Pounds Kilograms Couplings 125 Rope 1-3/4 45 CC125R Thin Wall 1-5/8 41 CC125R0T Rope to 125 Rope 1-3/4 45 CA Rope to 150 Rope 2-3/16 56 CA Rope to T38 2-1/8 54 CA Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Face Top Side 4-Point Bits 1-5/8 41 T1612M /4 45 T1712M /8 48 T1912M T2012M /4 57 T2212M /2 64 T2512M T3012M Button Bits Modified Chisel 1-5/8 41 S1612M /64 2-5/16 1-1/4 1-1/4 1-3/4 45 S1712M /8 2-3/8 1-7/32 1-5/16 1-7/8 48 S1912M /16 2-3/8 1-1/4 2-9/ S2012M /16 2-7/16 1-3/16 1-5/16 Crown 1-3/4 45 S1712P / / /64 1-7/8 48 S1912P / / / S2012P /8 2-3/8 1-5/16 Round 1-3/4 45 S1712B /8 3-5/16 3-3/16 2-1/4 B0 see p.4 1-3/4 45 S1712F /8 3-5/16 3-3/16 3-7/32 1-7/8 48 S1912F /8 3-5/16 1-3/16 3-7/ S2012F /8 6-23/64 3-3/16 3-7/32 2-1/4 57 S2212F /16 3-3/8 3-3/16 3-7/32 Modified Round 2 51 S2012CC /8 3-23/64 2-9/32 1-5/16 2-1/4 57 S2212CC mm /16 1-5/16 2-1/2 64 S2512CC mm /16 1-5/16 Retrac 2 51 S2012FW* /8 4-5/16 3-7mm 2-1/4 57 S2212FW* /16 4-3/8 1-5/16 2-1/4 Hole Opener 3-1/2 89 S3512G /2 6-1/2 1-1/2 1-1/4 2-1/ &ay Rock Drilling Tools 15

16 1-3/8 / R35 ength Part Number Feet MM Pounds Kilograms Drifter Rods R35 to T-38 (1-3/8 Hex) / K8193NQ / K8217NQ Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Face Top Side Button Bits Modified Chisel 1-7/8 48 S1937M /16 2-3/8 1-1/4 2-7/25 Crown 2 51 S2037P /8 2-3/8 2-15/32 Drop Center 2-1/2 64 S2537D /16 3-3/8 3-15/32 Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay 16 Rock Drilling Tools

17 Production Drilling Choosing the right bit: Many factors go into choosing the correct bit for your ground conditions and drilling practices. Production demands have changed the drilling industry over the past twenty years, most of the pneumatic hammers have been replaced by the harder hitting, faster drilling hydraulic hammers. We are constantly improving our manufacturing practices to produce bits that withstand the new machines. With our experience in the rock drilling industry we can suggest products, in various styles and configurations, for your particular rock drilling application. Face Style Applications Designation Standard X For use in moderately abrasive or seamy broken rock conditions. X0 HI-Duty X For use in extremely abrasive rock and a longer carbide life is desired, as above. Z0 Crown For use in general applications. C0 H0 Drop Center For use in medium to hard rock applications, where a straight hole is ideal. D0 4-wing 3-wing Flat Face For use in hard to very hard rock applications. FA F4 Body Style Retrac Drop Center & Flat face styles are available in a retrac body for straighter holes and to facilitate the bits removal from the hole. DW* FW* &ay Rock Drilling Tools 17

18 150 Rope / 1-1/2 / R38 ength Part Number Feet MM Pounds Kilograms Drifter Rods 125R to 150R (1-1/4 Hex) / K4121CE / K4145CE / K4169CE / K4193CE / K4217CE R to 150R (1-3/8 Hex) / K8193CE / K8217CE Extension Rods Single Thread (1-1/2 Round) J5120EE J5144EE J5168EE Multilife (1-1/2 Round) J5120FF J5144FF J5168FF All Thread (1-1/2 Round) J5120HH J5144HH J5168HH Diameter Part Number Inches MM Pounds Kilograms Couplings 150 Rope 2-1/8 54 CC150R Thin Wall 1-15/16 49 CC150R0T Rope to 150 Rope 2-3/16 56 CA Rope to T38 2-1/8 54 CA &ay 18 Rock Drilling Tools

19 150 Rope / 1-1/2 / R38 Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Face Top Side X-Design Bits 2-1/2 64 T2515X /4 70 T2715X T3015X /2 89 T3515X T4015X Button Bits Crown 2-1/2 64 S2515C /16 3-3/8 3-5/16 1-3/8 3-3/8 2-3/4 70 S2715C /16 3-3/8 3-5/16 1-3/8 3-3/ S3015H /2 3-1/2 2-1/2 1-7/16 2-3/8 3-1/2 89 S3515H /2 3-1/2 2-1/2 1-1/2 1-1/ S4015H /16 4-1/2 3-1/2 1-1/2 1-1/2 Drop Center 2-1/2 64 S2515D /16 3-3/8 1-5/16 3-5/16 2-3/4 70 S2715D /16 3-3/8 2-5/16 3-3/ S3015D /16 3-7/16 1-7/ /64 3-1/2 89 S3515D /2 3-1/2 2-7/16 3-3/ S4015D /16 4-1/2 2-3/8 4-3/8 Flat Face 2-1/2 64 S2515F /16 4-3/8 2-3/8 2-3/4 70 S2715F /16 5-3/8 2-7/ S3015FA /16 5-7/16 2-3/8 2-3/8 3-1/2 89 S3515FA /2 5-1/2 2-7/ S4015FA /16 6-1/2 2-7/16 Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay Rock Drilling Tools 19

20 T38 / 1-1/2 / 38MM ength Part Number Feet MM Pounds Kilograms Carbex Rods 1-1/4 Hex K4120QQ K4144QQ K4168QQ Drifter Rods 125R to T38 (1-1/4 Hex) / K4121CQ / K4145CQ / K4169CQS / K4193CQS / K4217CQS R TO T38 (1-3/8 Hex) / K8193CQS / K8217CQS Extension Rods Single Thread (1-1/2 Round) H5072RR H5096RR H5120RR H5144RR H5168RR H5192RR H5216RR Tandem (1-1/2 Round) H5120SS H5144SS H5168SS H5192SS All Thread (1-1/2 Round) J5120GG J5144GG J5168GG Male/Female (1-1/2 Round) J5052RQ J5064RQ J5076RQ J5124RQ Flats available upon request J5148RQ Diameter Part Number Inches MM Pounds Kilograms Couplings T38 2-1/8 54 CCT Rope to T38 2-1/8 54 CA Rope to T38 2-1/8 54 CA T38 to T45 2-1/2 64 CA &ay 20 Rock Drilling Tools

21 T38 / 1-1/2 / 38MM Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Face Top Side X-Design Bits 2-1/2 64 T2538X /4 70 T2738X T3038X /2 89 T3538X T4038X Button Bits Crown 2-1/2 64 S2538C /16 3-3/8 3-5/16 1-3/8 3-3/8 2-3/4 70 S2738C /16 3-3/8 3-5/16 1-3/8 3-3/ S3038H /2 3-1/2 2-1/2 1-7/16 2-3/8 3-1/2 89 S3538H /2 3-1/2 2-1/2 1-1/2 1-1/ S4038H /8 4-1/2 3-1/2 1-1/2 1-1/2 Drop Center 2-1/2 64 S2538D /16 3-3/8 1-5/16 3-5/16 2-3/4 70 S2738D /16 3-3/8 2-5/16 3-3/ S3038D /16 3-7/16 1-7/ /64 3-1/2 89 S3538D /2 3-1/2 2-7/16 3-3/ S4038D /16 4-1/2 2-3/8 4-3/8 Flat Face (HI-Duty) 2-1/2 64 S2538F /16 4-3/8 2-3/8 2-3/4 70 S2738F /16 5-3/8 2-7/ S3038FA /16 5-7/16 1-3/8 2-3/8 3-1/2 89 S3538FA /2 5-1/2 2-7/ S4038FA /16 6-1/2 2-7/16 Flat Face 3 76 S3038F /16 6-3/8 2-3/8 3-1/2 89 S3538F /2 6-7/16 2-1/2 2-3/8 Retrac 2-1/2 64 S2538DW* /16 4-7/16 2-1/4 1-3/8 2-3/4 70 S2738DW* /16 3-3/ / S3038DW* /16 3-7/16 2-9mm 3-3/8 3-1/2 89 S3538DW* /2 4-7/16 3-3/8 4-3/8 Drop Center S4038DW* /16 4-1/2 1-7/16 4-3/8 2-1/2 64 S2538FW* /16 4-7/16 2-1/4 1-3/ S3038FW* /16 4-7/16 2-1/2 2-1/4 3-1/2 89 S3538FW* /2 6-7/16 2-1/2 2-3/8 Flat Face S4038FW* /2 7-1/2 2-7/16 2-3/8 Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay Rock Drilling Tools 21

22 T45 / 1-3/4 / 45MM ength Part Number Feet MM Pounds Kilograms Carbex Rods 1-1/2 Hex K5120TT K5144TT K5168TT Extension Rods Single Thread (1-3/4 Round) H6120TT H6144TT H6168TT H6240TT Tandem (1-3/4 Round) H6120YY H6144YY H6168YY H6240YY All Thread (1-3/4 Round) J6120XX J6144XX J6168XX Male/Female (1-3/4 Round) J6076T J6100T J6124T J6148T J6172T Flats available upon request J6244T Diameter Part Number Inches MM Pounds Kilograms Carbex Rods T45 2-1/2 64 CCT T38 to T45 2-1/2 64 CA T45 to T CA &ay 22 Rock Drilling Tools

23 T45 / 1-3/4 / 45MM Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Center Top Side X-Design Bits 3 76 T3045X /2 89 T3545X T4045X Button Bits Crown 3 76 S3045H /2 3-1/2 2-1/2 1-7/16 2-3/8 3-1/2 89 S3545H /2 3-1/2 2-1/2 2-1/ S4045H /8 6-1/2 3-1/2 2-1/2 4-1/2 115 S4545H /8 4-9/16 3-9/16 2-9/16 Drop Center 3 76 S3045D /16 3-7/16 1-7/16 3-3/8 3-1/2 89 S3545D /2 3-1/2 2-7/16 3-3/ S4045D /16 4-1/2 1-7/16 3-3/16 4-1/2 115 S4545D /16 3-9/16 2-1/2 3-1/2 Flat Face (HI-Duty) 3 76 S3045FA /16 6-3/8 2-7/16 2-7/16 3-1/2 89 S3545FA /2 5-1/2 2-1/ S4045FA /16 6-1/2 2-9/16 4-1/2 115 S4545FA /16 6-9/16 2-5/8 Flat Face 3 76 S3045F /16 6-3/8 2-7/16 3-1/2 89 S3545F /16 6-3/8 2-7/16 2-3/8 Retrac 3 76 S3045DW* /16 3-7/16 2-5/16 3-3/8 3-1/2 89 S3545DW* /2 4-7/16 1-3/8 4-7/ S4045DW* /16 1-7/16 4-1/2 4-7/16 Drop Center 4-1/2 115 S4545DW* /16 4-9/16 3-1/2 4-7/ S3045FW* /16 4-7/16 2-1/2 2-1/4 3-1/2 89 S3545FW* /2 6-7/16 2-1/2 2-3/ S4045FW* /2 7-1/2 2-7/16 2-3/8 Flat Face 4-1/2 115 S4545FW* /16 7-9/16 2-9/16 Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay Rock Drilling Tools 23

24 T51 / 2 / 51MM ength Part Number Feet MM Pounds Kilograms Extension Rods Single Thread (2 Round) H7144ZZ H7168ZZ H7240ZZ H7244ZZ Male/Female (2 Round) J7148Z J7172Z J7244Z Flats available upon request. Diameter Part Number Inches MM Pounds Kilograms Couplings T CCT Thin Wall 2-13/ CCT5100T T51 with flats 3 76 CCT5100F T45 to T CA &ay 24 Rock Drilling Tools

25 T51 / 2 / 51MM Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Center Top Side HI-Duty X-Design Bits 4-1/2 115 T4551Z T5051Z Button Bits Crown 3-1/2 89 S3551H /2 3-1/2 6-9/16 2-1/2 2-3/ S4051H /16 4-1/2 3-1/2 2-9/16 2-3/8 4-1/2 115 S4551H /8 4-9/16 3-9/16 2-5/ S5051H /8 5-9/16 4-9/16 2-5/8 Drop Center 3-1/2 89 S3551D /16 3-1/2 2-3/8 3-1/ S4051D /16 4-1/2 1-7/16 4-7/16 4-1/2 115 S4551D /16 4-9/16 2-1/2 3-1/ S5051D /8 4-9/16 2-7/16 4-7/16 5-1/2 140 S5551D /8 4-9/16 2-1/2 2-9/16 Flat Face (HI-Duty) 3-1/2 89 S3551FA /16 6-1/2 2-1/2 2-3/ S4051FA /16 6-1/2 2-9/16 4-1/2 115 S4551FA /16 6-9/16 2-5/ S5051FA /8 7-9/16 2-5/8 Flat Face 3-1/2 89 S3551F /1/2 6-7/16 2-1/2 2-3/8 Retrac 3-1/2 89 S3551DW* /2 4-7/16 1-3/8 4-7/ S4051DW* /16 4-1/2 1-7/16 4-7/16 4-1/2 115 S4551DW* /16 4-9/16 2-7/16 4-7/ S5051DW* /16 4-9/16 2-1/2 4-1/2 Drop Center 5-1/2 140 S5551DW* /16 4-9/16 2-1/2 4-1/2 3-1/2 89 S3551FW* /2 6-7/16 2-1/2 2-3/ S4051FW* /2 7-1/2 2-7/16 2-3/8 4-1/2 115 S4551FW* /16 7-9/16 2-9/16 2-3/8 Flat Face S5051FW* /16 7-9/16 2-9/16 3-5/16 Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay Rock Drilling Tools 25

26 B60 / 2-3/8 / 60MM ength Part Number Feet MM Pounds Kilograms Extension Rods Guide Rod (2-3/8 Round) J9150PPG J9174PPG Male/Female (2-3/8 Round) J9150P4FR J9174P4FR J9246P4FR Diameter Part Number Inserts Holes Inches MM Pounds Kilos Gauge Mid Center Top Side Button Bits Drop Center S4060D /16 4-1/2 2-7/16 4-7/16 4-1/2 115 S4560D /16 4-1/2 2-7/16 4-7/ S5060D /16 4-1/2 2-7/16 4-7/16 5-1/2 140 S5560D /8 4-5/8 3-1/2 4-9/ S6060D /8 4-5/8 3-1/2 4-9/16 Retrac S4060DW* /16 4-9/16 3-1/2 4-7/16 4-1/2 115 S4560DW* /16 4-9/16 3-1/2 4-7/ S5060DW* /16 4-9/16 3-1/2 4-7/16 5-1/2 140 S5560DW* /8 4-5/8 3-1/2 4-1/ S6060DW* /8 4-5/8 3-1/2 4-//16 Drop Center Button Bits are available with Standard, Parabolic, Ballistic, or Conical Carbide Parabolic = P as the last digit Ballistic = B as the last digit Conical = C as the last digit &ay 26 Rock Drilling Tools

27 Striking Bars Bar Type Page # Shanked 28 Atlas Copco Bohler / Demag 29 Chicago Pneumatic 29 Furukawa Gardner Denver Ingersoll Rand Joy / Cannon / Sullivan Krupp / John Henry 33 Mitsubishi 33 Montabert Tamrock Tamrock / Secoma Toyo &ay Rock Drilling Tools 27

28 Striking Bars Drill Thread Part Number ength Inches ength MM Pounds Kilos Hex Shank / Atlas Copco 100R (R25) P02B R (R25) P04B R (R32) P04B A Atlas Copco (R32) P133X A C Atlas Copco 1038/1238 T38 P107X C Atlas Copco 1238 T38 P108X Atlas Copco 125R (R32) P28X HB, 1038HB, 150R (R38) P28X HB T38 P28X T45 P28X Atlas Copco 125R (R32) P29X HD, 1238HD 150R (R38) P29X T38 P29X Atlas Copco 150R (R38) P32X H, 1238H T38 P32X T45 P32X T45 P32X45S Atlas Copco T38 P42J BBE56US, BBE57 T45 P42J Atlas Copco 150R (R38) P27J COP 125, 130, 131 T38 P27J *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay 28 Rock Drilling Tools

29 Drill Thread Part Number ength Inches ength MM Pounds Kilos Atlas Copco / Chicago Pneumatic / Furukawa Atlas Copco 125R (R32) P22X120F HD 150R (R38) P22X150F FEMAE Atlas Copco 150R (R38) P46X COP1440 T38 P46X A Atlas Copco 125R (R32) P47X COP R (R38) P47X T38 P47X COP1550 (2.05 ) T38 P47X380S A Atlas Copco 125R (R32) P36J HM750, HM751-RD R (R38) P36J T38 P36J T45 P36J Atlas Copco T45 P57X T51 P57X Atlas Copco T38 P101X PW Chicago Pneumatic 125R (R32) P24J N, 450DR 150R (R38) P24J T38 P24J Chicago Pneumatic 125R (R32) P36J CP R (R38) P36J T38 P36J T45 P36J Furukawa 125R (R32) P36J HD120, M120, PD R (R38) P36J T38 P36J T45 P36J Furukawa T38 P HD200, HD300 T45 P *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay Rock Drilling Tools 29

30 Striking Bars Drill Thread Part Number ength Inches ength MM Pounds Kilos Furukawa / Gardner Denver A Furukawa T38 P71X HD609 T45 P71X A Furukawa T38 P68X HD612 T45 P68X A Furukawa T51 P76X HD A Furukawa T45 P121X HD Furukawa T45 P106X HD Gardner Denver 125R (R32) P24J , R (R38) P24J T38 P24J D D Gardner Denver 125R (R32) P36J PR55, PR R (R38) P36J T38 P36J T45 P36J Gardner Denver T38 P7038T PR66 T45 P7045T Gardner Denver 150R (R38) P25X HPR1 T38 P25X T45 P25X Gardner Denver T38 P35X38S HPR1H T38 P35X T45 P35X *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay 30 Rock Drilling Tools

31 Drill Thread Part Number ength Inches ength MM Pounds Kilos Gardner Denver / Ingersoll Rand Gardner Denver T45 P17X HPR2 T51 P17X HPR51 T51 P17X510S Gardner Denver T45 P129X HPR Gardner Denver T38 P126X HPRHC Gardner Denver T51 P62R V Ingersoll Rand 125R (R32) P24J , R (R38) P24J T38 P24J Ingersoll Rand 125R (R32) P85D YD90 M Ingersoll Rand 125R (R32) P36J V120, V140, 150R (R38) P36J EV 130, F16, T38 P36J URD550A T45 P36J Ingersoll Rand T38 P67J V130/140 T45 P67J Ingersoll Rand T38 P42J YH60 T45 P42J Ingersoll Rand T38 P84N YH65 T45 P84N *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay Rock Drilling Tools 31

32 Striking Bars Drill Thread Part Number ength Inches ength MM Pounds Kilos Ingersoll Rand / Joy Ingersoll Rand T45 P84N45B YH65RP A Ingersoll Rand T38 P49N YH80A T45 P49N T51 P49N Ingersoll Rand T45 P83Q YH95 T51 P83Q A 2.91 B Ingersoll Rand T45 P60X45B YH110VRP T51 P60X51B YH135RP 2.91 B.83 A B Ingersoll Rand T51 P65N V671 ION B-B E 1 : 1 A B 4-FUTE.66 A Ingersoll Rand T38 P66N V671 T45 P66N A 5-FUTE A 2.00 Ingersoll Rand T45 P78X45B V672 T45 P78X45B SECTION A-A SCAE 2 : A T51 P78X51B Ingersoll Rand T38 P64X F17V Joy / Cannon / Sullivan 125R (R32) P30F VCR R (R38) P30F T38 P30F Joy / Cannon / Sullivan 125R (R32) P26X JH2, CH38 150R (R38) P26X T38 P26X *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay 32 Rock Drilling Tools

33 Drill Thread Part Number ength Inches ength MM Pounds Kilos Joy / Krupp / Mitsubishi / Montabert Joy / Cannon / Sullivan 125R (R32) P26X12F JH2, CH38 T38 P26X38F FEMAE Joy / Cannon / Sullivan 125R (R32) P19X12F CH FEMAE Joy / Cannon / Sullivan 125R (R32) P VCR 260/360/ R (R38) P CVR460 T38 P T45 P Joy / Cannon / Sullivan 150R (R38) P51N VCR261 T38 P51N T45 P51N Joy / Cannon / Sullivan T38 P52N VCR361 T45 P52N Joy / Cannon / Sullivan T51 P69T VCR Krupp / John Henry 150R (R38) P54X HB101 T38 P54X John Henry JHRD1 T45 P54X T51 P54X Krupp / John Henry T38 P54X380F HB101 T45 P54X450F John Henry JHRD1 FEMAE Mitsubishi 125R (R32) P36J TR300, TR R (R38) P36J T38 P36J T45 P36J Montabert 125R (R32) P41X HC40 T38 P41X *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay Rock Drilling Tools 33

34 Striking Bars B Drill Thread Part Number ength Inches ength MM Pounds Kilos Montabert / Tamrock.52 B Montabert T38 P42J H100 T45 P42J A 2.00 Montabert T45 P78X45B HC120R T45 P78X45B SECTION A-A SCAE 2 : A T51 P78X51B Montabert 125R (R32) P128X12F HC 40/ D C D Montabert T45 P127X45B HC109 C Montabert T38 P116X380R HC110/ Montabert 125R (R32) P20X HC20 Montabert 125R (R32) P20X12F HC20 FEMAE Montabert T51 P104X HC200A B60 P104X60B Tamrock 125R (R32) P87D , 500, H Tamrock 125R (R32) P88X H438TS, H538TS 150R (R38) P88X T38 P88X *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay 34 Rock Drilling Tools

35 Drill Thread Part Number ength Inches ength MM Pounds Kilos Tamrock Tamrock 150R (R38) P97X H500 T38 P97X T45 P97X Tamrock T38 P79X H600 T45 P79X Tamrock 150R (R38) P91X H645 T38 P91X T45 P91X Tamrock 125R (R32) P36J , R (R38) P36J T38 P36J T45 P36J Tamrock T38 P99X H700/750 T45 P99X T51 P99X Tamrock 125R (R33) P H700 / R (R38) P T38 P T45 P Tamrock T45 P92N H850 T51 P92N Tamrock T45 P92X H850S T51 P92X Tamrock T45 P95X H1000 T51 P95X Tamrock-Secoma 125R (R32) P29X Hydrastar 200/ R (R38) P29X T38 P29X *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay Rock Drilling Tools 35

36 Striking Bars Drill Thread Part Number ength Inches ength MM Pounds Kilos Tamrock / Toyo Tamrock-Secoma 125R (R32) P82X12F Hydrastar 200 FEMAE Tamrock T51 P125X H 1500 Tamrock T38 P88H H Toyo 125R (R32) P36J TYPR 120, R (R38) P36J T38 P36J T45 P36J *Blow Tube Code: B=5/16 D=3/8 F=7/16 H=1/2 J=9/16 =5/8 N=3/4 X=External Flush &ay 36 Rock Drilling Tools

37 Rock Bit Care The total life or distance that a rock bit will drill depends on many factors. Of these, rock bit reconditioning can be the major factor both in the cost and performance of any rock bit, button or rooftop insert. Button Illustration 1. Button bits should be reconditioned when the body wears away faster than the button wears, causing it to protrude excessively. This will prevent the button from pinching or shearing off. This frequently happens in softer abrasive ground. BODY WEAR - EXCESSIVE PROTRUSION 2. When the button wears at a more rapid rate than the body, especially in harder, more abrasive rock, the buttons should be reconditioned frequently. WORN FUSH WITH BODY 3. Button bits should be reconditioned if the buttons polish or show signs of surface fracturing in non-abrasive rock. This will prevent the surface fractures from propagating which could result in fracturing the buttons. Rooftop SURFACE FRACTURING Illustration 1. Rooftop bits should be reconditioned when the dullness of the cutting edge is 3/32 (2.5mm) flat, measured on the gable halfway between the centerhole and the outside diameter of the bit. DUNESS OF CUTTING EDGE 2. A bit should be sharpened when the outside corner of the insert has worn in excess of 3/16 (5.0mm) radius. WORN OUTSIDE CORNER 3. Rock bits should be gauge ground when the bit begins to reverse gauge. REVERSE GAUGE 4. In non-abrasive ground, a bit should be sharpened periodically to remove any high polished area of the insert or surface fracturing to prevent the surface fractures from propagating which could result in a fractured insert. SURFACE FRACTURING &ay Rock Drilling Tools 37

38 Tips on Drilling 1. Be Prepared - Experienced, skilled drill operator - Avoid improper bit handling, i.e. carbide against carbide damage - Drill rig properly lubricated - Sufficient drilling accessories on hand - Keep accessories clean and free from damage - Striking face is square and true 2. Starting the drill - Firm footing for the drill - Align and collar the hole properly - Begin slowly and adjust the feed and throttle as the bit buries 3. Drilling - Maintain enough rotation for good penetration - Excessive rotation will wear the gauge - Maintain correct feed pressure; Insufficient air pressure leads to a loose drill string and premature wear Sufficient air pressure is ideal to keep the bit from bouncing on the bottom Too much pressure will buckle and bind the steel in the hole Over feeding in hard rock will reduce penetration Over feeding in soft rock can lead to burying the bit and hanging the steel 4. Clean hole - Blow the hole frequently when drilling deep - Soft or muddy ground can seep causing the steel to hang up - Blow with every drill rod added below the hole, preventing a plugged steel 5. Drill dieseling - Occurs with insufficient feed pressure - Also happens with full throttle when withdrawing the bit - Dieseling heats up the drill and burns off the lubricant - Results could include a destroyed hammer - Stop dieseling by reducing the drill throttle and increasing feed pressure 6. Changing bits - Try to follow a larger bit with a smaller bit - Try to use new bits with new steel - Use lubricant on bits, as well as couplings and steel threads - Remove bits with a bit wrench or rattle loose, no beating with a hammer &ay 38 Rock Drilling Tools

39 Notes This catalog features & ay s wide range of Drilling Accessories that have been designed for today s hard hitting rock drills. Customer requirements, other than the products featured in this catalog, will be considered by special arrangement. Material, drawings, and pictures in this catalog are the property of & ay and are not to be reproduced without written permission. & ay reserves the right to amend product specifications without prior notification. Product Warranty The company s liability in respect to any warranty claim is limited to replacement, and does not extend to any other expenditure incurred or to any consequential damage. Warranty claims are subject to immediate notification of any problems and return of the product in question to & ay under the Returned Goods Policy. To insure safety, operators should select the correct tool for their machine and the job they are performing. No other warranty is expressed or implied &ay Rock Drilling Tools 39

40 &ay Call (800) or visit ay.com P.O. Box N Old Missouri Rd Springdale AR ph fx Made in U.S.A.