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1 EXPERTISE QUALITY COMMITMENT
2 GENERAL INFORMATION EXPERTISE. QUALITY. COMMITMENT. QUARRY MINING has been setting the industry standard for over 30 years in the design and manufacture of quality, custom made drilling consumables. Over that time we have grown to become a preferred supplier to some of the biggest names in the Australian Mining, Construction and Tunnelling industries as well as exporting our equipment into Asia, South America and New Zealand. We manufacture a wide range of products to meet all your hard rock and soft rock drilling challenges. Our products are made using the latest technology and the highest quality materials available, including Tungsten Carbide, Poly Crystalline Diamond and high grade steels to ensure you get the best results across a range of drilling conditions. We work together with you to ensure you always get the exact part needed to get the job done efficiently and cost effectively. Our technical team is available to go on site and customise drilling equipment to meet the specific requirements of the job, to maximise the productivity and the cost effectiveness of your project. New South Wales 9/14 Yangan Drive, Beresfield NSW 2322 ph: +61 (0) fax: +61 (0) e: orders@quarrymining.com Distribution Warehouse - Sydney 99 Miller Road, Villawood NSW 2163 Queensland ph: e: orders@quarrymining.com 5/35 Iridium Drive, Mackay QLD 4740 ph: +61 (0) fax: +61 (0) e: ordersqld@quarrymining.com GENERAL INFORMATION UNDERGROUND MINING CONTENTS General Information 2 Roof Bolting Spanners 26 GENERAL INFORMATION Integral Drill Steels 5 Impact Wrench Spanners 27 Taper Drill Rods and Bits 6 Grouting Equipment 28 R25 Drill Rods and Bits 8 Hose Fitting and Accessories 29 Reaming Tools 11 Vent Bands 30 Split Set Driver Tools 12 Cable Straps 31 Boar Series Rock Drills 13 Lubricator Adjustment Instructions 32 Airlegs 14 Stopers 15 CP9 Drills and Tools 16 Light Weight Hammer and Breakers 17 TUNNELLING Lubricators 19 Percussive Rotary Drill and Tools 20 Roof Bolter 22 Rib Drills 23 CIVIL INFRASTRUCTURE Y-piece Hoses 24 Rock Drill Spanners 25
3 Integral Drill Steels SHANK 22 x 108 mm Effective Length (L) Diameter (D) IDS-22108HM mm 29 mm IDS-22108HM mm 34 mm IDS-22108HM mm 41 mm IDS-22108HM mm 29 mm IDS-22108HM mm 34 mm IDS-22108HM mm 40 mm IDS-22108HM mm 29 mm IDS-22108HM mm 34 mm IDS-22108HM mm 40 mm IDS-22108HM mm 28 mm IDS-22108HM mm 33 mm IDS-22108HM mm 28 mm IDS-22108HM mm 33 mm IDS-22108HM mm 38 mm IDS-22108HM mm 33 mm IDS-22108HM mm 28 mm IDS-22108HM mm 28 mm IDS-22108HM mm 32 mm IDS-22108HM mm 38 mm IDS-22108HM mm 28 mm IDS-22108HM mm 31 mm IDS-22108HM mm 37 mm IDS-22108HM mm 30 mm 4 QUARRY MINING INDUSTRIAL ACCESSORIES 5
4 Taper Drill Rods and Bits Taper Drill Rods and Bits 12º TAPER DRILL RODS: Shank 22 x 108 mm Effective Length (L) TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm TDS-22H-12D mm 12º TAPER BALLISTIC BUTTON DRILL BITS Diameter (D) BB-12D-28-B 28 mm BB-12D-32-B 32 mm BB-12D-35-B 35 mm BB-12D-38-B 38 mm BB-12D-45-B 45 mm * 11 Taper available on request. * 11 Taper available on request. 12º TAPER SPHERICAL BUTTON DRILL BITS Diameter (D) BB-12D-28-H 28 mm BB-12D-32-H 32 mm BB-12D-35-H 35 mm BB-12D-38-H 38 mm BB-12D-45-H 45 mm * 11 Taper available on request. 6 QUARRY MINING INDUSTRIAL ACCESSORIES 7
5 R25 Drill Rods and Bits R25 Drill Rods and Bits R25 SHANK RODS: Shank 22 x 108 mm Effective Length (L) SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm R25 SPHERICAL BUTTON DRILL BITS Dimension (D) BB-R25-33-H 33 mm BB-R25-35-H 35 mm BB-R25-38-H 38 mm BB-R25-41-H 41 mm BB-R25-43-H 43 mm BB-R25-45-H 45 mm BB-R25-48-H 48 mm BB-R25-51-H 51 mm BB-R25-57-H 57 mm * R32 Shank rods available on request. R25 MALE / FEMALE EXTENSION RODS Effective Length (L) MF-R mm MF-R mm MF-R mm MF-R mm R25 BALLISTIC BUTTON DRILL BITS Dimension (D) BB-R25-33-B 33 mm BB-R25-35-B 35 mm BB-R25-38-B 38 mm BB-R25-41-B 41 mm BB-R25-43-B 43 mm BB-R25-45-B 45 mm BB-R25-48-B 48 mm BB-R25-51-B 51 mm BB-R25-57-B 57 mm 8 QUARRY MINING INDUSTRIAL ACCESSORIES 9
6 R25 Drill Rods and Bits Reaming Tools R25 CROSS DRILL BITS XB-R25-41 XB-R25-45 XB-R25-51 XB-R25-57 Dimension (D) 41 mm 45 mm 51 mm 57 mm R25 SHANK RODS: Shank 22 x 108 mm Effective Length (L) SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm SR-22H-R25M mm * R32 Shank rods available on request. PERCUSSIVE REAMING BITS - 6º TAPER Diameter (D) PRB-06D-64-H 64 mm PRB-06D-76-H 76 mm PRB-06D-89-H 89 mm 10 QUARRY MINING INDUSTRIAL ACCESSORIES 11
7 Split Set Driver Tools Boar Series Rock Drills AIRLEG DOLLIES SALES HIRE SERVICE Dimension (D) SD R 33 mm SD R 39 mm SD R 47 mm * Through water hole version available on request. The BOAR has a lightweight piston with large diameter, powerful rotation mechanism and flushing, assuring successful drilling output, even when drilling in poor rock and with low air pressure operation. BOAR SERIES ROCK DRILLS - TECHNICAL SPECIFICATIONS Model Boar Boar Max Boar Max Plus DU L DU L DU L Boar 90 mm 90 mm 90 mm Stroke 45 mm 60 mm 60 mm Impact Rate 3100/min 2750/min 2650/min Free Speed 320 RPM 300 RPM 265 RPM Air Consumption 4.5 m 3 6 bar 4.5 m 3 6 bar 4.5 m 3 6 bar Operating Air Pressure 4-7 bar 4-7 bar 4-7 bar FEMALE THREADED DOLLIES Internal Thread Split Set Size SD-22HF Hex 33 mm SD-R25F-33 R25 33 mm SD-R32F-33 R32 33 mm SD-R32F-39 R32 39 mm SD-R32F-46 R32 46 mm SD-R38F-33 R38 33 mm SD-R38F-39 R38 39 mm SD-R38F-46 R38 46 mm SD-T38F-33 T38 33 mm SD-T38F-39 T38 39 mm SD-T38F-46 T38 46 mm Air Connection 1 BSP 1 BSP 1 BSP Water Connection 1/2 Hose 1/2 Hose 1/2 Hose Rock Drill Shank 22 x 108 mm Hex 22 x 108 mm Hex 22 x 108 mm Hex Net Weight 30.5 kg 31 kg 31 kg Length 685 mm 700 mm 700 mm All models are available with sinker anti-vibration handle. When fitted, measured vibration* is reduced from 23 m/s to 7.5 m/s. *Vibration levels were 6 bar pressure QUARRY MINING INDUSTRIAL ACCESSORIES 13
8 Airlegs Stopers SALES HIRE SERVICE SALES HIRE SERVICE DT SERIES AIRLEGS - TWO STAGE Type Retracted Length (A) Stroke (B) Extended Length (C) Weight Piston Diameter DT100 AL DU DM 1100 mm 1040 mm 2140 mm 13.3 kg 78/65 mm AL DT140 AL DU DM 1305 mm 1440 mm 2745 mm 15.0 kg 78/65 mm AL DT140 SS DU FP 1305 mm 1440 mm 2745 mm 22.0 kg 78/65 mm SS DT180 AL DU DM 1505 mm 1840 mm 3345 mm 16.6 kg 78/65 mm AL Other sizes may be available on request. Please enquire for lead times. Material DT SERIES AIRLEGS - TWO STAGE Models Number DU ST-150L Double Telescopic DU ST-150R Double Telescopic Collapsed Length 1520 mm (60 ) 1520 mm (60 ) Extended Length 3070 mm (121 ) 3070 mm (121 ) Stroke 1550 mm (61 ) 1550 mm (61 ) Other sizes may be available on request. Please enquire for lead times. Rotation Left Right Features: Unbeatable combination of both the Boar Series Rockdrill and DT Series Jackleg technologies Double telescopic design Features: Durable construction Independent controls airleg mounted Adjustable drilling speed and feed pressure controls Very robust and extremely reliable High level of part interchangeability with standard rockdrills and airlegs Double telescopic design Push button retraction airleg mounted Minimum repositioning during drilling The double telescopic design characteristic incorporating independent control and push-button retraction gives added flexibility and manoeuvrability in all conditions, minimising repositioning of the airleg during hole drilling. The double telescopic extension allows for long hole drilling in one pass. A full range of spare parts is available for all equipment QUARRY MINING INDUSTRIAL ACCESSORIES 15
9 CP9 Drills and Tools Light Weight Hammer and Breakers ERGONOMIC LIGHT WEIGHT ROCK DRILLS Shank Weight AM-PL5 / CP9 CP9 5.5 kg CP9 DRILL STEELS - MOIL CHISEL AND SPADE Overall Length (L) End Type CP9-MP mm Moil CP9-CH mm Chisel CP9-CH mm Chisel CP9-SP mm Spade A full range of spare parts is available for all equipment. * Available in Flame Proof version on request. CP9 INTEGRAL DRILL STEELS Overall Length (L) Diameter (D) CP mm 16 mm CP mm 19 mm CP mm 22 mm CP mm 28 mm CP mm 25 mm CP mm 32 mm CP mm 35 mm CP mm 13 mm CP mm 16 mm CP mm 19 mm CP mm 28 mm CP mm 19 mm CP mm 22 mm CP mm 25 mm CP mm 32 mm CP mm 35 mm CP mm 14 mm CP mm 19 mm CP mm 24 mm CP mm 32 mm CP mm 35 mm CP mm 32 mm OTHER HAMMERS & BREAKERS AVAILABLE A range of lightweight hammers, demolition hammers and pavement breakers are available on request QUARRY MINING INDUSTRIAL ACCESSORIES 17
10 LIGHT WEIGHT HAMMER AND BREAKERS LUBRICATORS 22 HEX MOIL, CHISEL AND SPADE Overall Length (L) End Type MP-22083HM mm Moil MP-22083HM mm Moil CHI-22083HM mm Chisel CHI-22083HM mm Chisel CHI-22083HM W 460 mm Spade ROCK DRILL AIR LUBRICATORS: Air Operated Adjustable Oil Lubricators Thread Oil Capacity Max WP Component Materials DX BSP 1.2 L 300 PSI Mild Steel Cast Steel DX C 1 BSP 1.2 L 300 PSI Mild Steel Cast Steel PRH-I-OILER 1 BSP 150ml Body Venturi Jet Bundy Tubes Mild Steel Mild Steel Copper Copper Air lubricator setup guide available on request. *C denotes complete with claw couplings IN-LINE LUBRICATORS Small to large in-line lubricators suitable for air tools to jumbo drill rigs available on request. **Larger sized oilers for jumbos available on request 18 QUARRY MINING INDUSTRIAL ACCESSORIES 19
11 PERCUSSIVE ROTARY DRILL AND TOOLS PERCUSSIVE ROTARY DRILL AND TOOLS TAPERED INTEGRAL DRILL BITS Diameter (mm) PRH-SC PRH-SC PRH-SC PRH-SC PRH-SC PRH-SC PRH-SC PRH-SC GH5 - ROTARY PERCUSSIVE DRILL Description PRH-GH-5 Pneumatic rotary hammer GH-5 PRH-GH-5-AVH GH5 - Anti vibration handle TAPERED INTEGRAL DRILL RODS Overall Length (mm) PRH-SR PRH-SR PRH-SR PRH-SR PRH-SR PRH-SR PRH-SR PRH-SR PRH-SR TAPERED BUTTON DRILL BITS Diameter (mm) PRH-BT PRH-BT PRH-BT PRH-BT PRH-BT PRH-BT PRH-BT PRH-BT QUARRY MINING INDUSTRIAL ACCESSORIES 21
12 ROOF BOLTER RIB DRILLS SALES HIRE SERVICE TOP MOUNT ROOFBOLTER HIGH SPEED GEAR BOX WITH LOW PRESSURE MAXI LEG MODELS Outer leg attached to Headpiece Lightweight Fingertip control Low velocity exhaust Energy saving motor Cone and cup bearing Twin dump valve MAXI available SALES HIRE SERVICE CLARK EAGLE MK2 AIR POWERED DRILL The Clark Eagle Mk2 air powered drill was primarily designed for drilling ribs (tunnel walls) in coal mines for strata support. The drill motor is contained within a FRAS PU cover for use in hazardous environments and features a rugged steel handle and trigger. Impact resistant polymer casing Reduced noise emission TOP MOUNT ROOFBOLTER - TECHNICAL SPECIFICATIONS HIGH SPEED [14:39] GEAR BOX WITH LOW PRESSURE MAXI LEG Motor specs at 1000 lbf (453 kgf) 689 Kpa ( Kpa (14 39 ratio) Motor Size 95 mm 95 mm RPM (no load) Air Consumption L/m L/m Water supply 7-12 Bar / 100 psi psi Water flow rate std Water flow rate hi 7 Bar / 100 psi kpa kpa LPM LPM LPM LPM Stall torque 251 Nm 163 Nm Torque through clutch 339 Nm 339 Nm Maxi Leg thrust Stage 1 Stage 2 Stage kgf 907 kgf 680 kgf 682 kgf 545 kgf 49 kgf Reduced noise emission Energy saving air motor Low velocity exhaust Finger tip air control Noise level db(a) db(a) REFER TO OEM OF ROOFBOLTER OPERATORS GUIDE AND SAFETY POINTS FOR SAFE WORKING PRACTICES 3 Stage Models Collapsed Length (mm) Extended Length (mm) RAM RAM RAM RAM RAM RAM Note: Other styles and sizes are available A full range of spare parts is available for all equipment. RIB DRILL TECHNICAL SPECIFICATIONS Dimensions: Height 273 mm Width 450 mm Depth 316 mm Weight: 9 kg Stall torque: 68 Nm Air consumption: 2.2 m 3 Air pressure max: 827 kpa Drill chuck: 25 mm twist lock square 22 QUARRY MINING INDUSTRIAL ACCESSORIES 23
13 Y-piece Hoses Rock Drill Spanners ROCK DRILL Y-PIECES Rock Drill Y-Pieces complete with minsup Type-A fittings. Available in both standard A/W and FRAS Delivery Hose. Standard Y-Piece configuration: HAND HELD ROCK DRILL SPANNERS 22 HEX DRIVE: Shank 22 x 108 mm Overall Length (L) Weight SP-22HM mm 1.55 kg SP-22HM mm 2.55 kg SP-22HM mm 3.05 kg ROCK DRILL Y-PIECES Y-PIECE-HOSE Y-PIECE-HOSE-FR House Grade Standard A/W Delivery FRAS Delivery **surelock fittings available on request Other sockets sizes can be manufactured on request QUARRY MINING INDUSTRIAL ACCESSORIES 25
14 Roof Bolting Spanners Impact Wrench Spanners SPANNERS Strongest and safest available. All spanners have hardened steel sockets and heat treated drive ends. Other socket sizes can be manufactured upon request. FEMALE SQUARE DRIVE SPANNERS Strongest and safest available. All spanners have hardened steel sockets and heat treated drive ends. Other socket sizes can be manufactured upon request. CONVENTION SP - XXXX - XXXX - XX CONVENTION SP - XXXX - XXXX - XX SPANNER DRIVE LENGTH SOCKET SPANNER DRIVE LENGTH SOCKET STANDARD 25 SQUARE DRIVE WITH 36 AF SOCKET: NON FLUSH PART NUMBER Overall Length Weight (kg) SP-25SM mm 1.9 SP-25SM mm 2.8 SP-25SM mm 3.1 SP-25SM mm 3.7 SP-25SM mm 4.9 SP-25SM mm 6.1 FEMALE SQUARE DRIVE SPANNERS PART NUMBER Overall Length Socket Drive SP-12SF mm 36 AF 12 mm FM square SP-19SF mm 36 AF 19 mm FM square SP-25SF mm 36 AF 25 mm FM square * Other lengths and sockets available on request. RATTLE GUNS A range of rattle guns from ½ to 1 are available from a range of reputable brands. Flame proof options are available on request QUARRY MINING INDUSTRIAL ACCESSORIES 27
15 Grouting Equipment Hose Fitting and Accessories GROUT PUMPS AND MIXERS FULL RANGE OF VALVES SALES HIRE SERVICE Econovalve Butterfly The pneumatic range of Clark Grout Pump and Mixers have been used in coal mining and civil construction applications for more than twenty years. The grout pump can be utilized for various applications. These include: pressure injection of cable bolts for roof and strata support; void filling of strata, either to atmosphere or injected with the Clark grout packer; spraying of ventilation stoppings in coal mines; spraying concrete on pylons and bridge repairs and also slab jacking. Swing Check Pressure Reducing HOSES AND FITTINGS Air / Water FRAS GROUT PUMP - M150 Suction Delivery Motor Piston 150 mm Weight 17 kg Length Max. Flow Max. Pressure 1090 mm 60 LPM 3500 kpa Max. Air supply 50 m 3 /h Discharge Port Safety cage standard on all units 25 mm BSP WHIPCHECKS STRAINERS MIXER TECHNICAL SPECIFICATIONS Max. RPM 1200 Starting Torque 27 Nm Air Consumption 37 LPS MIXING BOWL COMPLETE UNITS Includes: Mixing Drum, Cross Head, Paddle Assembly & Mixer Motor Bowl Capacity Bowl Material Dry Weight CL-GP L Mild Steel 42 kg * Full catalogue available on request QUARRY MINING INDUSTRIAL ACCESSORIES 29
16 Vent Bands Cable Straps VENT BANDS Underground approved FRAS rubber vent bands for underground ventilation systems. Available in both round and oval bands. Assembled with durable velcro pads stitched on each end for quick setup and removal. Complete with a colour coded tag for easy size and style identification. UNDERGROUND APPROVED CABLE STRAPS Complete with a 40x12 mm hook on each end Colour coded for easy length identification Durable double stitching 150 kg WLL (Proof Tested to 300 kg) VENT BANDS Vent Shape Vent Diameter Length Tag Colour VB-0612O-2490X300-R Oval 612 mm 2490 mm Red VB-0612R-2145X300-G Round 612 mm 2145 mm Green VB-0612R-2490X450-P Round 612 mm 2490 mm Pink VB-0618R-2070X300-G Round 618 mm 2070 mm Green VB-0650R-2143X300-YR Round 650 mm 2143 mm Yellow/Red VB-0710O-2970X300-Y Oval 710 mm 2970 mm Yellow VB-0710R-2525X300-B Round 710 mm 2525 mm Blue VB-0762R-2600X300-Y Round 762 mm 2600 mm Yellow VB-0900R-3100X300-W Round 900 mm 3100 mm White VB-1220R-4020X300-W Round 1220 mm 4020 mm White CABLE STRAPS Length Colour CAB-ST mm Green CAB-ST mm Red CAB-ST mm White CAB-ST mm Blue 30 QUARRY MINING INDUSTRIAL ACCESSORIES 31
17 Lubricator Adjustment Instructions Lubricator Adjustment Instructions OIL LUBRICATOR ADJUSTMENT The correct set-up and adjustment of the Oil Lubricator Turtle is critical to ensuring the performance and reliability of the pneumatic equipment. Too much oil is as bad as too little; oil is basically only required to provide some lubricant for the air motor. These instructions are for the Minsup Oil Lubricator but the principles will be similar for other types. Set-up of Lubricator The lubricator should be installed in line of the air hose, no more than 5 m from the pneumatic rockdrill. Safety clips must be used to ensure that high pressure air fittings cannot become accidentally disconnected. To set up the lubricator, using a flat blade screwdriver first turn the adjustor fully clockwise, then turn back 1 1/3 turns. Adjustment of Oil Flow To adjust the rate of oil flow, first remove the 1/4 BSP plug on top of the lubricator using a 6 mm Allen key. Next unscrew the locking nut using a straight blade screwdriver. (Note: this brass nut should not be confused with the adjustment screw which sits underneath). The arrow marked on the top of the lubricator indicates the direction that the air should be flowing (should be pointing at the pneumatic rockdrill). To check or fill the oil in the Lubricator, remove the filler cap by placing a large screwdriver across the cap and undoing anti-clockwise. Most pneumatic drills are designed to be run using a light rockdrill oil grade. Testing of Oil Flow The adjustment of the Lubricator can be tested by setting up a piece of cardboard approx. 1 m from the air outlet of the lubricator. Carefully turn on the air supply (this should be 3000 LPM at 7 bar). The air should contain a fine mist of oil which will leave a damp mark on the cardboard, approximately 50 mm diameter. If running droplets of oil appear, this is evidence of over oiling. The lubricator should only be half filled (if you look inside the lubricator, oil should not be over the copper pipe) this should be sufficient for at least a full shift. Signs of over-oiling of a rockdrill include the following: Excessive oil vapour in the air Oil dripping out from the motor muffler Legs sticking (if applicable) and valves not dumping air Safety Points When Testing: Wear safety glasses & ear protection Beware of air blast from outlet hole, hold lubricator body firmly Test in a safe area, away from other personnel 32 QUARRY MINING INDUSTRIAL ACCESSORIES 33
18 Notes Notes 34 QUARRY MINING INDUSTRIAL ACCESSORIES 35
19 Notes. Quarry Mining has been providing a wide range of quality products, service and support to the construction and mining industries for 30 years. We are committed to delivering ongoing solutions including on-site support, product trialling and procedures training. We have a diverse range of product lines to help you, whatever your field... CORING TOP HAMMER (HARD ROCK) ROTARY (SOFT ROCK) INDUSTRIAL ACCESSORIES 36 QUARRY MINING INDUSTRIAL ACCESSORIES 37
20 New South Wales 9/14 Yangan Drive, Beresfield NSW 2322 ph: +61 (0) fax: +61 (0) e: Queensland 5/35 Iridium Drive, Mackay QLD 4740 ph: +61 (0) fax: +61 (0) e: Distribution Warehouse - Sydney 99 Miller Road, Villawood NSW 2163 ph: e: orders@quarrymining.com CAT-SHDPE
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