McQuay. Air Cooled Screw Compressor Chiller. ALS Vintage C. Last Manufactured: Replacement Parts List No Revision E 09/2016

Transcription

1 Replacement Parts List No Revision E 09/2016 McQuay Air Cooled Screw Compressor Chiller ALS Vintage C Last Manufactured: 2006 To find your Daikin Applied parts distributor, call or visit

2 Table of Contents Parts List Revision History... 3 Serial Number Nomenclature... 4 Unit Model Nomenclature Built to Order Units... 5 Stock Units Electrical Legend... 8 Control Box - Left Side... 9 Control Box - Right Side Control Box - Components Sensors Compressors Evaporator Evaporator Components Condenser Fan Condenser Fan Unit Sizes with FanTrol Unit Sizes with FanTrol Unit Sizes with FanTrol Unit Sizes with SpeedTrol Unit Sizes with SpeedTrol Unit Sizes with SpeedTrol Condenser Coils Unit Tubing Condenser Coil and Base Frame Grilles Condenser Coil and Base Frame Grilles Kits Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 2

3 Parts List Revision History Revision Date Description NEW 07/2008 New A 08/2008 Added Code Index values where applicable, added drawing and descriptions for Sensors, added drawing for Compressors, added circuit #s to Cond Coil descriptions, added components to Unit Tubing, added Kits. B 7/09 Page 33- Added Bubble #037 Fitting O-Ring, #057 Fitting & #058 Fitting Reducer. Page 35- Added Ref#057 Fitting p/n all units. Added Ref#058 Fitting reducer p/n all units. Added footnote * Shown in 2 places on the Unit Tubing drawing. C 10/13 Page 6: Corrected Electrical Legend. Pages 7 & 8: Re-created Control Box diagrams for better clarity. Page 15: Added Fan to Ref. 664 description. Page 18: Added Compressor Oil Filter and Oil Filter Cover O-Rings. Page 22 & 23: Removed 1.5 HP from Fantrol descriptions. Page 24: Removed 1.5 & 2.0 HP from Fantrol descriptions. Created separate table for Size 218. Pages 25 & 26: Removed 1.5 HP from Speedtrol descriptions. Added SpeedTrol to descriptions for Ref. 700 SpeedTrol Motor, Ref. 709 SpeedTrol Fan Prop, and Ref. 704 SpeedTrol Motor Mounting Bracket. Page 27: Removed 1.5 & 2.0 HP from Speedtrol descriptions. Added SpeedTrol to descriptions for Ref. 700 SpeedTrol Motor, Ref. 709 SpeedTrol Fan Prop, and Ref. 704 SpeedTrol Motor Mounting Bracket. Created separate table for Size 218. Page 35: Added with Gasket to description for Ref. 014 Oil Filter. Added part number for Gasket Only for Oil Filter. D 04/2016 Pages 6 & 7: Added 2 pages for Stock Unit Nomenclature. Page 18: Added Cable to descriptions for Ref.# S01, S02, S03, S04. E 09/2016 Cover: Added Last Mfg date. Page 20: Added Internal to description of Compr Oil Filter. Added Oil Filter footnote. Page 37: Added External to description of Ref. O14 Oil Filter. Added Oil Filter footnote. Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 3

4 Serial Number Nomenclature STN U Plant Identification AUB= Auburn, NY FBO= Faribault, MN SCO= Scottsboro, AL STN = Staunton C= Compressor U= Unit Year of Manufacture 99= = = = 2002 etc. Serial Number (build sequence) Month of Manufacture 01= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 10= October 11= November 12= December Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 4

5 Unit Model Nomenclature Built to Order Units ALS *** C S A NN S C NN A F D G NN MCSN ENSS 27 SS PC N N C Code # Platform S=Standard Package M=Remote Evaporator 04 Refrigerant S=R22 A=R134a 7=R407C 05 Efficiency/Sound NN=Standard 06 Evaporator S=Single Layer Insulation D=Double Layer Insulation 07 Unit Operation S=Standard Operation (42F-60F LWT) A= Lower Operation (40F-41F LWT) B=Lower Operation (38F-39F LWT) C=Lower Operation (36F-37F LWT) D=Lower Operation (34F-35F LWT) E=Lower Operation (32F-33F LWT) F=Lower Operation (30F-31F LWT) G=Lower Operation (28F-29F LWT) H=Lower Operation (26F-27F LWT) J=Lower Operation (24F-25F LWT) K=Lower Operation (22F-23F LWT) L=Lower Operation (20F-21F LWT) 08 Future Use NN=None 09 Cond Coil Fins A= Aluminum Fin (Std) C=Copper Fin B=Aluminum Fin with Prefab Blackfin Coating E=Aluminum Fin with Electrofin Coating F=Copper Fin with Electrofin Coating 10 Head Pressure F=FanTrol S=SpeedTrol 11 Fan Motor D=Drip Proof type T=Totally Enclosed type 12 Guards G=Condenser Coil Grilles Only F=Condenser Coil and Base Frame Grilles 13 Future Use NN=None 14 Controls MCSN=Std Mode - MicroTech without phone modem MCSM=Std Mode - MicroTech with phone modem MCEN=Ice Mode - MicroTech without phone modem MCEM=Ice Mode - MicroTech with phone modem 15 Sensor Options ENSS=English, std sensors only ENSA=English, std sensors & unit amps MNSS=Metric, std sensors only MNSA=Metric, std sensors & unit amps 16 Voltage 12=208V/60Hz/3Ph 29=230V/60Hz/3Ph 46=380V/60Hz/3Ph 27=460V/60Hz/3Ph 37=575V/60Hz/3Ph 17 Starter SS=Solid State 18 Power Connection MN=Multiple Point Power Block (no circuit bkrs) WN=Multiple Pt Disconnect Switches (no circuit bkrs) PC=Single Point Power Block & Circuit Breakers DC=Single Point Disc. Switch & Circuit Breakers 19 Phase/Voltage Monitor N=None V=Phase and Under/Over Voltage Protection w/led 20 Ground Fault N=None F=With Ground Fault Protection 21 Unit Options N=No unit options C=115V Convienience Outlet Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 5

6 Unit Model Nomenclature Stock Units Code ALS 218C S 27 AL P C 08 1 A MYY V H Y Y S1 Y F 11 1 Y M 0 Y Code EYS Y D D Y Y F Unit Type ALS= Air Cooled Screw Compressor Water Chiller 2 Unit Size (based on R22) & Vintage 141C= 141 Nominal Tons 150C= 150 Nominal Tons 171C= 171 Nominal Tons 186C= 186 Nominal Tons 190C= 190 Nominal Tons 200C= 200 Nominal Tons 206C= 206 Nominal Tons 218C= 218 Nominal Tons 3 Refrigerant & Unit Efficiency S= R22, Standard Efficiency 4= R134a, Standard Efficiency (R134a nominal tonnage is 68% of R22) 7= R407c, Standard Efficiency 4 Voltage 12= 208V/60Hz/3 29= 230V/60Hz/3 27= 460V/60Hz/3 37= 575V/60Hz/3 5 Starting Option AL= Across The Line PW= Part Winding/Reduced Inrush YY= Solid State Starter 6 Power Connection P= Power Block- Single Point Connection D= Disconnect Switch- Single Point Connection M= Multiple Point Connection W= Disconnect Switch- Multiple Pt Connection 7 Compressor Circuit Protection C= Circuit Breakers Y= None 8 Capacity Control 04= 4 Steps Capacity Control 08= 8 Steps Capacity Control 12= 12 Steps Capacity Control 16= 16 Steps Capacity Control 9 Hot Gas Bypass 1= Capacity Control Circuit #1 w/o Lead Lag 2= Capacity Control Circuit #1 & 2 w/ Lead Lag Y= None w/ Lead Lag 10 Control Circuit Transformer A= Control Circuit Transformer Y= None 11 Controls MYY= MicroTech Controller MAY= MicroTech Controller w/oa Temp Reset 12 Phase/Voltage Failure V= Phase Under/Over Voltage Monitor D= Phase Under/Over Voltage Monitor w/ LED Y= Phase Reversal Protection 13 Miscellaneous Options A= Low Ambient Lockout w/ Outdoor Air Sensor C= 115V, 10A Convenience Outlet D= A & C G= Ground Fault Protection H= A, C, & G Y= None 14 Ice Storage A= Extra Evap. & Suction Insulation Y= None 15 Gauges G= Discharge and Suction Gauges Y= None 16 Evaporator Digit 1: Evaporator Selection S= Standard w/ Left Hand Connection D= Double Insulation w/ Left Hand Connection R= Right Hand Connection T= Double Insulation w/ Right Hand Connection Digit 2: Tube Material 1= Copper Tubes Y= None (Remote Evaporator) 17 Protective Guards A= Base Frame Guards (Compr & Horizontal Coil) F= Base Frame Guards and Cond Coil Fin Guard G= Condenser Coil Fin Guard only Y= None 18 Head Pressure Control F= Fantrol w/ Low Ambient Start S= Speedtrol w/ Low Ambient Start 19 Condenser Digit 1: Fin Material 1= Aluminum 2= Copper 3= Aluminum w/ Phenolic Coating 4= Copper w/ Phenolic Coating 5= Aluminum w/ Electrofin Coating Digit 2: Tube Material 1= Copper 20 Condenser Fan Motors 1= Open Type 2 = Totally Enclosed Type 21 Sound Reduction Option C= Compressor Sound Enclosure F= Slower Speed Fan Motors G= C + F Y= None Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 6

7 Unit Model Nomenclature Stock Units 22 Expansion Valve M= Electronic Exp Valve, MicroTech Controlled 23 Always 0 24 Approval Listing D= CETL Approval E= ETL Approval M= MEA/ETL Approval Y= None 25 Packaging 1= Steel Skid 26 MicroTech Options Digit 1: Units of Measure on Keypad Display E= English M= Metric Digit 2: Modem M= Phone Modem 9600 Baud F= Phone Modem with Fax Alarm option Y= None Digit 3: Sensor Option S= Standard A= Unit Amp Package 31 CRN- Evaporator 1= CRN- British Columbia 2= CRN- Alberta 3= CRN- Saskatchewan 4= CRN- Manitoba 5= CRN- Ontario 6= CRN- Quebec 7= CRN- New Brunswick 8= CRN- Nova Scotia 9= CRN- Prince Edward Island 0= CRN- Newfoundland U= Yukon Y= No CRN Required 32 Latest Code Sheet Revision F= Latest Code Sheet Revision 33 Latest Engineering Revision 0= Latest Engineering Revision 27 Miscellaneous X= Special Unit Feature(s) Y= None 28 Startup C= Canadian D= Domestic Y= None (export) 29 One Year Labor Warranty C= Canadian D= Domestic Y= None (export) 30 Extended Warranty A= 1 yr. Parts: Compressors Only B= 1 yr. Parts: Entire Unit C= 1 yr. Parts & Labor: Compressors Only D= 1 yr.- Parts & Labor: Entire Unit E= 2 yr. Parts: Compressors Only F= 2 yr. Parts: Entire Unit G= 2 yr. Parts & Labor: Compressors Only H= 2 yr. Parts & Labor: Entire Unit I= 3 yr. Parts: Compressors Only J= 3 yr. Parts: Entire Unit K= 3 yr. Parts & Labor: Compressors Only L= 3 yr. Parts & Labor: Entire Unit M= 4 yr. Parts: Compressors Only N= 4 yr. Parts: Entire Unit O= 4 yr. Parts & Labor: Compressors Only P= 4 yr. Parts & Labor: Entire Unit Y= None Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 7

8 Electrical Legend AB...Alarm Bell ADI...Analog Digital Input Board AOX...Analog Output Board C1-C4...Surge Capacitor, Compressor C11,21,31,41...Capacitor, SpeedTrol CB1-CB4...Circuit Breaker (Power) CB9...Circuit Breaker (MicroTech) CB10...Circuit Breaker (Fax Alarm) CHWI...Chilled Water Interlock COMPR1-4...Compressors CS11-CS43...Compressor Solenoid CT1, CT2...Current Transformer DPS1-DPS4...Diff. Pressure Switch DS1, DS2...Disconnect Switch, Main EXV BRD...Electronic Exp Valve Board EXV1-EXV4...Electronic Exp Valve F1...Fuse, Control Circuit F2...Fuse, Cooler Heater F3...Fuse, Receptacle 120V FB5...Fuseblock, Control Power FB6-FB17...Fuseblock, Fan Motors GFP...Ground Fault Protector GRD, GND...Ground HTR1-HTR4...Compressor Heater HTR5...Heater, Evaporator HTR6-HTR13...Heater, Oil Separator J1-J13...Jumper (Lead) JB5...Junction Box, Evap. Heater K2 FAULT...SSS Fault K3 TB11...SSS Contacts M11-M45...Contactor, Fan Motors MCB250...MicroTech Control Board MHPR1-MHPR4... Mechanical High Pressure Relay MJ...Mechanical Jumper MODEM1...Modem, MicroTech MODEM2...Modem, Fax MTR11-MTR46...Motor, Condenser Fan NB...Neutral Block OB...Output Board, MicroTech OLS1-OLS4...Oil Level Sensor PB1-PB4...Power Block, Main PS1-PS4...Pumpdown Switch PVM1-PVM2...Phase Voltage Monitor RES1, RES2...Resistor, Current Transformer S1...Switch, Manual Start/Stop SC11,21,31,41...Speed Control SC...Signal Converter SSS...Solid State Starter SV OIL...Solenoid Valve, Oil SV LIQ...Solenoid Valve, Liquid Lines SV INT...Sol. Valve, Inter Stage Injection T1...Transformer, Main Control T2, T5, T7...Transformer, 120 to 24V Control T3...T former, 575 to 208/230V for SpeedTrol T4, T6, T8...Transformer, 24 to 18V Control T10...Transformer, 208/240 to 24V or 460 to 24V SpeedTrol TB2...Terminal Block, 120V Field TB3...Terminal Block, 120V TB4-TB5...Terminal Block, Control 24V TB10...Terminal Block, Fax Alarm Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 8

9 Control Box - Left Side C21 C SC 21 SC 11 F1, CB, F2 NB MHPR1 MHPR2 906 AOX EXV BRD TB MODEM MCB1 ADI OUTPUT BOARD TB TB4 TB T4 T8 T2 T7 213 RES1 GFP SC Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 9

10 Control Box - Right Side FB 6 FB 7 FB 8 FB 9 FB 10 FB 11 FB 5 T1 GRD 988 M11 M12 M13 M15 M23 M T GFP1 282 M21 M22 M14 M24 PB1 or DS1 CT1 356 PVM CB1 CB2 Single Point Power Connection Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 10

11 Control Box - Components Ref # Description Legend PartNo. Qty. 210 Fuse, Small Dim, Single Element, 15A F Fuse, 10A, ABC (with 115V outlet) F Fuse, 10A, ABC (no 115V outlet) F Transformer, 120/24V T2,T Transformer, Control,.030KVA T4,T Relay, SPDT, 30A, Mech. Hi Pressure MHPR1, Control Output Board OB Relay, Output, SPST-No Circuit Board, Control, Micro, Processor MCB Control Board, ADI ADI Cable, Ribbon, 26 Pin, 72 for Keypad Cable, Ribbon, 34C, Cable, Ribbon, 50C, Circuit Breaker, 5A Assembly, Power Cable EXVB1-T Control Board, EXV EXV BRD NS Varistor, 30V NS Varistor, 150V NS Diode, 400 PVR, 3A NS Assembly, Power Cable MCB-T Ground Fault Protection (Code 20 = F) 988 Relay/Switch, Ground Fault GFPI Control-Sensor, Ground Fault GFPI Modem (Code 14 = MCSM or MCEM) 972 Gasket,.25x.7 (10 Ft. Roll) Circuit Board, Modem, 14.4K MODEM Cord-Set, Modem, Interface, Cord-Set, Modem, Interface, All Single Point Units (Code 18 = PC or DC) 986 Resistor, 15 OHM RES Current Transformer CT Signal Converter Board, Control SG Control Box Terminal Block 231 Terminal Block, 16 Pole TB Terminal Block, Control, 24 Pole, 20A TB Terminal Block, Neutral Bar NB Terminal Block Assembly NB NS = Not Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 11

12 Control Box - Components Ref.# Description Legend Part No. 208V 230V 380V 460V 575V Fantrol Multipoint/Singlepoint 901 Relay, SPST-NO, 5V Speedtrol Multipoint 901 Relay, SPST-NO, 5V Control Transformer,.040 T Control Transformer,.048 T AOX Micro-Controller AOX NS Cord-Set, 26 Pin, Speedtrol Singlepoint 901 Relay, SPST-NO Control Transformer,.040 T Control Transformer,.048 T Micro-Controller, Circuit Brd AOX NS Cord-Set, 26 Pin, Phase Voltage Monitor (Code 19 = V) 356 PVM/OV/UV, 60HZ PVM PVM/OV/UV, 60HZ PVM PVM/OV/UV, 60HZ PVM Control Box Transformer 674 Transformer, 1.0 KVA T Transformer, 1.0 KVA T Transformer, 1.0 KVA T Fuse, 12A Fuse, 10A FNGR//KLDR Fuse, 6A FNGR//KLDR Fuse, 5A FNGR/KLDR SpeedTrol Option (Code 10 = S) 024 Capacitor, Run, 25.0 MFD C11, C Control, Speed, S66 SC11, SC NS = Not Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 12

13 Control Box - Components Ref.# Voltage Description Part Number Circuit Breaker - CB /230 Circuit Breaker /230 Circuit Breaker V Circuit Breaker V Circuit Breaker V Circuit Breaker V Circuit Breaker V Circuit Breaker Circuit Breaker - CB /230V Circuit Breaker /230V Circuit Breaker V Circuit Breaker V Circuit Breaker V Circuit Breaker V Circuit Breaker V Circuit Breaker Mulitple Point Power Block - PB V Power Block 950A V Power Block 840A V Power Block 840A V Power Block 840A V Power Block 840A Mulitple Point Power Block - PB V Power Block 950A V Power Block 840A V Power Block 840A V Power Block 840A V Power Block 840A Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 13

14 Control Box - Components Ref.# Voltage Description Part Number Multiple Point Disconnect Switch - DS V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 600A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 600A NS Handle, Disconnect Switch V Disconnect Switch, 225A NS Handle, Disconnect Switch V Disconnect Switch, 250A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 150A NS Handle, Disconnect Switch V Disconnect Switch, 225A NS Handle, Disconnect Switch V Disconnect Switch, 150A NS Handle, Disconnect Switch V Disconnect Switch, 225A NS Handle, Disconnect Switch NS = Not Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 14

15 Control Box - Components Ref.# Voltage Description Part Number Multiple Point Disconnect Switch - DS V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 600A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 600A NS Handle, Disconnect Switch V Disconnect Switch, 225A NS Handle, Disconnect Switch V Disconnect Switch, 250A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 150A NS Handle, Disconnect Switch V Disconnect Switch, 225A NS Handle, Disconnect Switch V Disconnect Switch, 150A NS Handle, Disconnect Switch V Disconnect Switch, 225A NS Handle, Disconnect Switch NS = Not Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 15

16 Control Box - Components Ref.# Voltage Description Part Number Single Point Power Block - PB V Power Block 950A V Power Block 840A, 600V V Power Block 840A, 600V V Power Block 840A, 600V V Power Block 840A, 600V Single Point Disconnect Switch - DS V Disconnect Switch, 800A NS Handle, Disconnect Switch V Disconnect Switch, 800A NS Handle, Disconnect Switch V Disconnect Switch, 1200A NS Handle, Disconnect Switch V Disconnect Switch, 600A NS Handle, Disconnect Switch V Disconnect Switch, 800A NS Handle, Disconnect Switch V Disconnect Switch, 800A NS Handle, Disconnect Switch V Disconnect Switch, 1200A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 600A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch V Disconnect Switch, 600A NS Handle, Disconnect Switch V Disconnect Switch,250A NS Handle, Disconnect Switch V Disconnect Switch, 400A NS Handle, Disconnect Switch NS = Not Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 16

17 Control Box - Components Ref.# Voltage Description Part Number All Fan Contactor, V Coil Fantrol, 1.5 HP Motor (Code 10 = F) V Fuse, 15A V Fuse, 20A V Fuse, 12A V Fuse, 10A V Fuse, 12A V Fuse, 10A FNGR//KLDR Fantrol, 2.0 HP Motor (Code 10 = F) V Fuse, 30A V Fuse, 20A V Fuse, 15A V Fuse, 12A Speedtrol, 1.5 HP Motor (Code 10 = S) V Fuse, 15A V Fuse, 20A V Fuse, 10A V Fuse, 12A V Fuse, 10A FNGR//KLDR V Fuse, 8A FNGR//KLDR Speedtrol, 2.0 HP Motor (Code 10 = S) V Fuse, 30A V Fuse, 15A V Fuse, 10A V Fuse, 8A Ref # Description Legend PartNo. Qty. 956 Circuit Board, Keypad Display KEYPAD Switch, 125V S Lamp, LED Red, 5VDC Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 17

18 Sensors S09 S01 S03 S S S S15 S S S S Ref.# Description PartNo. Qty. All Units S01,S02 Cable, Pressure Transducer, Ckt 1&2, 15 ft S03,S04 Cable, Pressure Transducer, Ckt 1&2, 15 ft S09 Outdoor Air Temp. Sensor, 10 ft S12,S13 Suction Temp. Sensor, Ckt 1&2, 20 ft S14,S15 Discharge Temp. Sensor, Ckt 1&2, 20 ft Pressure Control Transducer, Low 132 psi Pressure Control Transducer, High 410 psi Bulbwell Shield, Temperature Sensor Packaged Units S00 Evap. Leaving Water Temp. Sensor, 30 ft S08 Evap. Entering Water Temp. Sensor, 20 ft Remote Evaporator Units S00 Evap Leaving Water Temp. Sensor, 100 ft S08 Evap Entering Water Temp. Sensor, 100 ft SpeedTrol Units Only NS Transformer, 3.0 KVA (575V only) NS = Not Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 18

19 Compressors Control Box Compr#1 Compr #2 Evaporator Unit Size Compressor #1 Compressor # Unit Voltage Compressor Size Part # V 155 MR MR MR V 155 MR MR MR V 155 MR MR MR V 155 MR MR MR Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 19

20 Compressors Ref # Description PartNo. Qty. per Compressor 002 Shut-off Valve, OSD Suction Gasket, Head, Suction Shut-off Valve, Discharge Gasket, Head, Discharge Crankcase Heater Switch, Pressure, High 300 close/400 open Junction Box Cover, Junction Box Solenoid Coil with Electrical Box Solenoid Coil with Flag Connection (CS12, CS13) Gasket, Junction Box Starter, Solid State, SSK (208/230V) Starter, Solid State, SSK (380, 460, 575V) Gasket, Starter Box Gasket FT NS Compressor Oil Filter - Internal * NS O-Ring, Oil Filter Cover, ID NS O-Ring, Oil Filter Cover, ID NS Service Kit, Screw Compr Replacement (includes O-Rings, Gaskets, CC Htr, & Jumper) NS = Not Shown * For External Oil Filter, see Unit Tubing section. Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 20

21 Evaporator Ref.# Description Part Number Evaporator Evaporator Evaporator Evaporator Single Insulation 3/ * 30* 30* 30* 30* 30* 34* 44* 384 Double Insulation 3/ * 60* 60* 60* 60* 60* 68* 88* * Quantity in square feet Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 21

22 Evaporator Components Ref.# Description Part Number Cast Iron Header E Cast Iron Header E Cast Iron Header E Cast Iron Header E Header Gasket E Header Gasket E Header Gasket E Header Gasket E Bolts for Cast Iron Header AE Heater E Heater E Thermostat E T Ferrule, Liquid Side E Ferrule, Liquid Side E Flange, Liquid Side E Flange, Liquid Side E O-Ring, Liquid Side E O-Ring, Liquid Side E Bolts, Liquid Side E Bolts, Liquid Side E Ferrule, Suction Side E Ferrule, Suction Side E Flange, Suction Side E Flange, Suction Side E O-Ring, Suction Side E O-Ring, Suction Side E Bolts, Suction Side E NS Distributor Gasket E NS Distributor Gasket E NS Distributor Gasket E NS Distributor Gasket E NS O-Ring, Tube Sheet AE NS O-Ring, Tube Sheet AE NS O-Ring, Tube Sheet AE NS O-Ring, Tube Sheet E NS = Not Shown Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 22

23 Condenser Fan Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 23

24 Condenser Fan Unit Sizes with FanTrol (Code 10 = F) Ref.# Description Part Number 208V 230V 380V 460V 575V 647 Fan Deck Fantrol, Drip Proof Motor (Code 11 = D) 713 Grille Fan Dia Motor, DP, 1.5HP Motor, DP, 1.5HP Motor, DP, 1.5HP Prop, Fan, 28.0 Dia x 28 pitch Bracket, Motor Mtg (2 per motor) Bracket, Motor Mtg (2 per motor) Fantrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, TE, 1.5HP Motor, TE, 1.5HP Motor, TE, 2.0 HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, 28.0 Dia x 28 pitch Bracket, Motor Mtg (2 per motor) Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 24

25 Condenser Fan Unit Sizes with FanTrol (Code 10 = F) Ref.# Description Part Number 208V 230V 380V 460V 575V 647 Fan Deck Fantrol, Drip Proof Motor (Code 11 = D) 713 Grille Fan Dia Motor, DP, 1.5HP, VFD Motor, DP, 1.5HP Motor, DP, 1.5HP Prop, Fan, 28.0 Dia x 28 ptich Bracket, Motor Mtg (2 per motor) Bracket, Motor Mtg (2 per motor) Fantrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, TE, 1.5HP Motor, TE, 1.5HP Motor, TE, 2.0 HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, 28.0 Dia x 28 pitch Bracket, Motor Mtg (2 per motor) Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 25

26 Condenser Fan Unit Sizes with FanTrol (Code 10 = F) Unit Sizes Ref.# Description Part Number 208V 230V 380V 460V 575V 647 Fan Deck Fantrol, Drip Proof Motor (Code 11 = D) 713 Grille Fan Dia Motor, DP, 1.5HP, VFD Motor, DP, 1.5HP Motor, DP, 1.5HP Prop, Fan, 28.0 Dia x 28 pitch Bracket, Motor Mtg (2 per motor) Bracket, Motor Mtg (2 per motor) Fantrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, TE, 1.5HP Motor, TE, 1.5HP Motor, TE, 2.0 HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, 28.0 Dia x 28 pitch Bracket, Motor Mtg (2 per motor) Unit Size 218 Ref.# Description Part Number 208V 230V 380V 460V 575V 647 Fan Deck Fantrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, TE, 2.0 HP Motor, TE, 2.0 HP Motor, TE, 2.0 HP Prop, Fan, 28.0 Dia x 28 pitch Bracket, Motor Mtg (2 per motor) Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 26

27 Condenser Fan Unit Sizes with SpeedTrol (Code 10 = S) Ref.# Description Part Number 208V 230V 460V 575V 647 Fan Deck Speedtrol, Drip Proof Motor (Code 11 = D) 713 Grille Fan Dia Motor, SpeedTrol, 1.0HP Motor, DP, 1.5HP Motor, DP, 1.5HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, SpeedTrol, 28.0 Dia x 23 pitch ** Bracket, Motor Mtg, SpeedTrol (2 per motor) Bracket, Motor Mtg (2 per motor) Speedtrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, SpeedTrol, 1.0HP Motor, TE, 1.5HP Motor, TE, 2.0 HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, SpeedTrol, 28.0 Dia x 23 pitch ** Bracket, Motor Mtg, SpeedTrol (2 per motor) Bracket, Motor Mtg (2 per motor) **SpeedTrol Fan Prop has one blade marked with the part number or painted with a red dot. Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 27

28 Condenser Fan Unit Sizes with SpeedTrol (Code 10 = S) Ref.# Description Part Number 208V 230V 460V 575V 647 Fan Deck Speedtrol, Drip Proof Motor (Code 11 = D) 713 Grille Fan Dia Motor, SpeedTrol, 1.0HP Motor, DP, 1.5HP Motor, DP, 1.5HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, Speedtrol, 28.0 Dia x 23 pitch ** Bracket, Motor Mtg, SpeedTrol (2 per motor) Bracket, Motor Mtg (2 per motor) Speedtrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, SpeedTrol, 1.0HP Motor, TE, 1.5HP Motor, TE, 2.0 HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, SpeedTrol, 28.0 Dia x 23 pitch ** Bracket, Motor Mtg, SpeedTrol (2 per motor) Bracket, Motor Mtg (2 per motor) **SpeedTrol Fan Prop has one blade marked with the part number or painted with a red dot. Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 28

29 Condenser Fan Unit Sizes with SpeedTrol (Code 10 = S) Unit Sizes Ref.# Description Part Number 208V 230V 460V 575V 647 Fan Deck Speedtrol, Drip Proof Motor (Code 11 = D) 713 Grille Fan Dia Motor, SpeedTrol, 1.0HP Motor, DP, 1.5HP Motor, DP, 1.5HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, Speedtrol, 28.0 Dia x 23 pitch ** Bracket, Motor Mtg, SpeedTrol (2 per motor) Bracket, Motor Mtg (2 per motor) Speedtrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, SpeedTrol, 1.0HP Motor, TE, 1.5HP Motor, TE, 2.0 HP Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, 28.0 Dia x 28 pitch Prop, Fan, SpeedTrol, 28.0 Dia x 23 pitch ** Bracket, Motor Mtg, SpeedTrol (2 per motor) Bracket, Motor Mtg (2 per motor) Unit Size 218 Ref.# Description Part Number 208V 230V 460V 575V 647 Fan Deck Speedtrol, Totally Enclosed Motor (Code 11 = T) 713 Grille Fan Dia Motor, SpeedTrol, 1.0HP Motor, TE, 2.0 HP Motor, TE, 2.0 HP Prop, Fan, SpeedTrol, 28.0 Dia x 23 pitch ** Prop, Fan, 28.0 Dia x 28 pitch Bracket, Motor Mtg, SpeedTrol (2 per motor) Bracket, Motor Mtg (2 per motor) **SpeedTrol Fan Prop has one blade marked with the part number or painted with a red dot. Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 29

30 Condenser Coils C02 Control Box End C01 C03 Ref.# Description Part Number Standard Aluminum Fin (Code 9 = A) C01 Coil, Horizontal, Assembly (Ckt.1&2) C01 Coil, Horizontal, Assembly (Ckt.1&2) C01 Coil, Horizontal, Assembly (Ckt.1&2) C02 Coil, LH Vertical, Assembly (Ckt.1) C02 Coil, LH Vertical, Assembly (Ckt.1) C02 Coil, LH Vertical, Assembly (Ckt.1) C03 Coil, RH Vertical, Assembly (Ckt. 2) C03 Coil, RH Vertical, Assembly (Ckt. 2) C03 Coil, RH Vertical, Assembly (Ckt. 2) Aluminum Fin With Electrofin Coating (Code 9 = E) C01 Coil, Horizontal, Assembly (Ckt.1&2) P 1 1 C01 Coil, Horizontal, Assembly (Ckt.1&2) P 1 1 C01 Coil, Horizontal, Assembly (Ckt.1&2) P C02 Coil, LH Vertical, Assembly (Ckt.1) P 1 1 C02 Coil, LH Vertical, Assembly (Ckt.1) P 1 1 C02 Coil, LH Vertical, Assembly (Ckt.1) P C03 Coil, RH Vertical, Assembly (Ckt. 2) P 1 1 C03 Coil, RH Vertical, Assembly (Ckt. 2) P 1 1 C03 Coil, RH Vertical, Assembly (Ckt. 2) P Aluminum Fin With Prefab Blackfin Coating (Code 9 = B) C01 Coil, Horizontal, Assembly (Ckt.1&2) C01 Coil, Horizontal, Assembly (Ckt.1&2) C01 Coil, Horizontal, Assembly (Ckt.1&2) C02 Coil, LH Vertical, Assembly (Ckt.1) C02 Coil, LH Vertical, Assembly (Ckt.1) C02 Coil, LH Vertical, Assembly (Ckt.1) C03 Coil, RH Vertical, Assembly (Ckt. 2) C03 Coil, RH Vertical, Assembly (Ckt. 2) C03 Coil, RH Vertical, Assembly (Ckt. 2) Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 30

31 Condenser Coils Ref.# Description Part Number Standard Copper Fin (Code 9 = C) C01 Coil, Horizontal, Assembly (Ckt.1&2) C01 Coil, Horizontal, Assembly (Ckt.1&2) C01 Coil, Horizontal, Assembly (Ckt.1&2) C02 Coil, LH Vertical, Assembly (Ckt.1) C02 Coil, LH Vertical, Assembly (Ckt.1) C02 Coil, LH Vertical, Assembly (Ckt.1) C03 Coil, RH Vertical, Assembly (Ckt. 2) C03 Coil, RH Vertical, Assembly (Ckt. 2) C03 Coil, RH Vertical, Assembly (Ckt. 2) Copper Fin With Electrofin Coating (Code 9 = F) C01 Coil, Horizontal, Assembly (Ckt.1&2) P 1 1 C01 Coil, Horizontal, Assembly (Ckt.1&2) P 1 1 C01 Coil, Horizontal, Assembly (Ckt.1&2) P C02 Coil, LH Vertical, Assembly (Ckt.1) P 1 1 C02 Coil, LH Vertical, Assembly (Ckt.1) P 1 1 C02 Coil, LH Vertical, Assembly (Ckt.1) P C03 Coil, RH Vertical, Assembly (Ckt. 2) P 1 1 C03 Coil, RH Vertical, Assembly (Ckt. 2) P 1 1 C03 Coil, RH Vertical, Assembly (Ckt. 2) P Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 31

32 Unit Tubing Discharge Tubing D02 D01 D62 Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 32

33 Unit Tubing Liquid Line Tubing L49 L11 L41 L07 L12 L43 L21 L45 L50 L08 L50 L14 L13 L14 L13 Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 33

34 Unit Tubing Suction Tubing R01 R01 Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 34

35 Unit Tubing Oil Line Tubing Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 35

36 Unit Tubing Oil Line Tubing Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 36

37 Unit Tubing Ref.# Description Part Number NS Mini Ball Valve,.50 NPT Discharge Line Tubing D01 Oil Separator D02 Oil Separator Sight Glass D62 Valve, Pressure Relief, 450 psi Liquid Line Tubing L07 Valve, Solenoid, NC-Pilot (SV LIQ) L08 Saddle, Adapter, L11 Filter, Drier, Shell L12 Core, Filter Drier L13 Valve, Shut-Off, L14 Valve, Charge,.37 x L21 O-Ring L41 Ring, Seal, L43 Valve, Horizontal, Roto L45 Valve, Check, L49 Gasket, 2.75BC L50 Valve, Expansion, 140T 20FT NS Valve, Expansion, 170T NS Valve, Solenoid, Injection,.38 (SVINT) NS Valve, Solenoid, Suction Tubing R01 Valve, Relief, 300PSI,.25NPT Oil Line Tubing 003 Oil Filter Rotolock Fitting Valve, Roto, Sight-Glass, Moisture Valve, Solenoid, NC-Pilot,.88 ODS Oil Filter, with Gasket - External * Gasket Only for Oil Filter, Teflon Nut, O-Ring Face Seal Tube Sleeve, O-Ring Face Seal Tube Fitting, O-Ring Face Seal Tube * Heater, Small, for Oil Separator Sensor, Oil Level Oil Safety Control, Pressure, SPST-NC Enclosure, Oil Switch Cover, Oil Pressure Fitting Fitting Reducer Remote Evaporator Units Only NS Valve, Shut-Off, NS = Not Shown * For Internal Oil Filter, see Compressor section. Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 37

38 Condenser Coil and Base Frame Grilles W81 W84 W83 W82 W83 Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 38

39 Condenser Coil and Base Frame Grilles Ref.# Description Part Number Coil Grille Only (Code 12 = G) W81 Grille, x W81 Grille, x Condenser Coil and Base Frame Grilles (Code 12 = F) W81 Grille, x W81 Grille, x W82 Back Grille W83 Rear Side Grille W83 Grille, Rear Side W84 Front Side Grille Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 39

40 Kits Description Part Number Water Flow Switch Kit (Paddle Type) Alarm Bell Kit SpeedTrol Field Kit (208/230V) SpeedTrol Field Kit (460V) SpeedTrol Field Kit (575V) Disconnect Switch Kit, 100A, Std Disconnect Switch Kit, 150A, Std Disconnect Switch Kit, 225A, Std Disconnect Switch Kit, 250A, Std Disconnect Switch Kit, 400A, Sm Disconnect Switch Kit, 400A, Lg Disconnect Switch Kit, 600A, Sm Disconnect Switch Kit, 600A, Lg Disconnect Switch Kit, 800A, Sm Disconnect Switch Kit, 800A, Lg Disconnect Switch Kit, 1200A, Std Disconnect Switch Handle, 225A Max Disconnect Switch Handle, 250A Max Disconnect Switch Handle, 400A Max Disconnect Switch Handle, 600A Max Disconnect Switch Handle, 800A Max Disconnect Switch Handle, 1200A Max Spring Isolator Kit (unit sizes ) Spring Isolator Kit (unit sizes ) Base Guard Kit (unit sizes ) Base Guard Kit (unit sizes ) Description Part Number Hail/Wind Baffle Kit Hail/Wind Baffle Kit Hail/Wind Baffle Kit Kits contain: Vertical Support Rib Top Cover Front Panel Top Cover Front Panel Screw Chiller; ALS , Vintage C Rev. E 09/16 RPL / Page 40