Full cone nozzles.
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- Blaze Gibbs
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1 nozzles Absorption Chemical process engineering Chlorine precipitation Cleaning Cooling esuperheating ust control Fire protection Foam control as treatment ing onto mats in air washers ing over packings Surface spraying Water treatment and many others... 71
2 nozzles nozzles spray completely within the interior of a circular area. They are especially appropriate for cleaning, coating, dust suppression, or any application where the target is static. There are two different styles of full cone nozzles: Axial and Tangential. Axial full cone nozzles Axial full cone nozzles spray on the same axis as the inlet fluid. Lechler axial full cone nozzles evenly distribute liquid spray over the whole circular impact area. This high precision of distribution is due to internal vanes which create swirl chambers inside the nozzle. These vanes break up the inlet flow so that the liquid exits the orifice in a circular mass of droplets. While an axial full cone nozzle s vane typically has a smaller free passage than the nozzle s orifice diameter, the Series 460 s xstyle swirl insert has larger free crosssections, making it easier to spray particlefilled fluid. Axial full cone nozzles are available with several different spray s and in a wide range of flow rates. Consequently, matching a specific axial full cone to your application can more easily be made. Therefore, axial full cones offer these advantages: Even liquid distribution Wide flow rate range Large number of available spray s Tangential full cone nozzles Tangential full cone nozzles spray at a 0 (or tangent) to the inlet fluid. Tangential full cone nozzles are particularly suited for spraying liquids with a high amount of particulate matter or for fire fighting applications. This is because unlike axial full cones, tangential full cone nozzles have no internal vanes, making them much less prone to clogging. The inlet fluid is tangentially supplied to a swirl chamber where it is put into rotation, much like in a tangential hollow cone nozzle. owever, in this case the full cone spray is obtained when a sufficient amount of the fluid is disturbed by speciallyarranged grooves, milled into the nozzle bottom, which cause a portion of the rotating liquid flow to diverge to the center of the swirl chamber. The result is a liquid spray which exits the nozzle orifice in an evenly distributed full cone pattern. Tangential full cone nozzles offer these advantages: Clog resistant, as they have no internal vanes Uniform liquid distribution Stable spray s at various liquid pressures Cluster head nozzles Lechler cluster head nozzles create a full cone spray of finely atomized droplets. This makes it particularly appropriate for applications in which a fine, foglike, full cone atomized spray with a relatively large flow rate is necessary (e.g., gas exchange processes, steam cooling, or dust suppression). The cluster head nozzle achieves this pattern by overlapping seven separate hollow cones to form a full cone pattern with a larger droplet surface area compared to a similar standard full cone. It therefore creates the best of both worlds: it has the smaller droplet size and increased surface area of a hollow cone nozzle but with the overall coverage of a full cone. Such droplet sizes cannot be achieved by a singleorifice full cone spray nozzle with the same flow rate. The increased droplet surface area of the atomized liquid provides great efficiency in gas treatment and cooling applications. Cluster head nozzles offer these advantages: Large droplet surface area (i.e., fine or small droplet sizes) spray pattern Largest flow rates for the average droplet size produced Cumulated volume distribution Velocity distribution by number
3 nozzles Axialflow Series 460 / 461 Uniform spray pattern. Offered in a wide range of spray s and flow rates. Washing and cleaning ust suppression Mist eliminator washing Chemical reactors Surface spraying Chemical injection Subject to technical modifications imensions (in.) Connection Inlet Weight Code (Male NPT) L d ex Brass (lb.) 1/ /16.03 BC 1/ / / /16.07 B 1/ /8. BK 3/ /8. BM /8.7 (B) (BKBM) L L EX EX iam. Mat. no. Connection 30 psi Male NPT E 53 1 /8 " 1 /4 " 3 /8 " 1 /2 " 3 /4 " 1 " (in.) (in.) psi psi bar psi psi psi psi psi psi =8" =20" PVF Polypro Free passage BC BK BC B B B BK B BK BK BM BM BC B B BK Example + Material no. + Conn. = for ordering: E + = E. A listing of alternatives for various assembly possibilities is shown in the Accessories section beginning on page 1. V 2 Conversion formula for the above series: 73
4 nozzles Axialflow Series 40 / 41 Excellent uniform full cone distribution and thorough atomization. Nonclogging nozzle design. Stable spray and particularly even liquid distribution. Cleaning and washing processes, surface spraying, container cleaning, foam precipitation, degassing of liquids. Series 40 Series 41 Series 40/41 represents a new generation within the axialflow full cone nozzles product group. These nozzles were developed using stateoftheart design and simulation methods (CF). Conn. dimensions (in.)] Weight L 1 L 2 ex Brass L 2 ex Conn. B B L1 L 2 ex Conn. BKBM B L 1 1/8 NPT /16.03 BC 1/4 NPT / /8 NPT / /8 NPT /16.11 B 1/2 NPT /16.13 B 1/2 NPT /16.1 BK 3/4 NPT /16.42 BK 3/4 NPT /16.44 BM 1 NPT /16.77 Subject to technical modification. In a critical installation situation, please ask for the exact dimensions. <) Mat. no. Connection 316 L 1Y Brass 30 Male NPT 1 /8" 1 /4" 3 /8" 1 /2" 3 /4" 1" BC BC B B BK BM BC BC B B B BM (in.) Free Passage (in.) liters per iam. 30 psi psi psi bar psi psi psi psi psi psi =8" =20" Continued on next page
5 nozzles Axialflow Series 40 / 41 <) Mat. no. Connection 316 L 1Y Brass 30 Male NPT 1 /8" 1 /4" 3 /8" 1 /2" 3 /4" 1" BC BC B B BK BK BM (in.) Free Passage (in.) liters per iam. 30 psi psi psi bar psi psi psi psi psi psi =8" =20" Example + Material no. + Conn. = for ordering: Y + = Y. 75
6 nozzles Axialflow Series 405 Uniform spray pattern. Large free passage crosssections due to optimized xstyle swirl insert. Surface spraying ing over packings Cleaning and washing processes Chemical process engineering Cooling of gaseous fluids and solids Water treatment FLATS imensions (in.) Inlet (Male NPT) L1 L2 Flats 11/ /8 11/ /8 Material no. 316L SS Connection Male NPT Free passage iam. 30 psi 1Y 1 1 /4" 1 1 /2" 2" (in.) (in.) psi psi psi bar psi psi psi =20" =40" BP BR BV BV BV BP BR BV BV BV Example + Material no. + Conn. = for ordering: Y + BP = Y. BP
![available on request Angle 0 + 120 Code Figure 41.3XX 41.4XX 41.51X 41.54X 41.57X 41.6XX imensions [in] NPT Male L 1 L 2 Flats Weight (lbs) BR 3 1 1/2 5.20.87 2. 2.36 3.31 BV 1 2 4.13.4 2. 2.36 2.](/docs-images/90/103246857/images/7-2.jpg "65 BV 3 2 6.42 1.06 3. 2.5 4.41 BY 2 2 1/2 5.28.4 3. 2.5 3.75 BV 3 2 7.83 1.06 4.02 3.74 8.16 BY 3 2 1/2 7.5 1.18 4.02 3.74 8. MA 3 3 8.07 1.26 4.02 3.74 11.46 MC 2 3 1/2 6.65 1.06 4.02 3.74 7.")
7 nozzles Axialflow Series 41 Particularly insensitive to clogging thanks to very large free cross sections. Stable spray. Uniform spray pattern L 2 L 2 as washing ing over packings ust control Absorption istillation B SW Figure 1 Figure 2 L 1 B SW L 1 L 2 L 1 B Figure 3 SW Other materials and flange versions are available on request Angle Code Figure 41.3XX 41.4XX 41.51X 41.54X 41.57X 41.6XX imensions [in] NPT Male L 1 L 2 Flats Weight (lbs) BR 3 1 1/ BV BV BY 2 2 1/ BV BY 3 2 1/ MA MC 2 3 1/ BY 3 2 1/ MA ME MA MC 3 3 1/
8 nozzles Axialflow Series 41 B * Ø Mat.Nr. Code [in] 1Y 2P E Ø [in] iameter [in] at p = psi 316L SS 04 L 1 1/2 Male NPT 2 Male NPT 2 1/2 NPT male 3 NPT male 3 1/2 NPT male 4 NPT male BR BV BR BV BV BY BV BY BV BY MA MC BV BY MA MC BY MA ME MA MC MA MC BR BV BR BV BV BY BV BY BV BY MA MC BV BY MA MC BY MA ME MA MC MA MC B = Orifice diameterø E = Free passage * at psi 5 psi 10 psi psi 30 psi 75 psi = 20 in Example + MaterialNr. + Code = for ordering: Y BR = Y.BR = 40 in Comparison of the large FreeFlow crosssection with the crosssection of a similar full cone nozzle
9 tips Axialflow Series 468 Excellent uniform full cone distribution and thorough atomization. s are consistent over the full capacity range. Washing and cleaning Mist eliminator washing Chemical reactors Surface spraying Ø.583" L imensions (in.) Wt. brass Capacity Length (L) (lb.) X X X X Material no. 316 SS Brass PVF Free passage iam. 30 psi ) E (in.) (in.) psi psi bar psi psi psi psi psi psi =8" =20" 60 o o o L (in.) Bases and Caps for Mounting Inlet Outlet NPT Male Male Part No. 1/4" 11/16 x XX. 10 3/8" 11/16 x XX. 10 1/4" 3/8 BSPP XX. 11 3/8" 3/8 BSPP XX. 12 Caps To fit 11/16x XX. 00 To fit 3/8 BSPP XX. 00 Standard Materials: SS 30 Brass Other materials available. See Accessories beginning on page 1. Example + Material no. = for ordering: = ) We reserve the right to deliver material 316 SS or 316L SS, if we show the material code 17. A listing of alternatives for various assembly possibilities is shown in the Accessories section beginning on page 1. 7
10 nozzles Tangentialflow Series 4 / 423 Metal version Tangential design has no internal swirl device for maximum clog resistance. distribution and are stable over a wide range of pressures. Cleaning and washing processes Mist eliminator washing Scrubber towers Chemical reactors Chemical injection Material: 316L SS SW (male NPT) imensions (in.) Wt. L1 L2 L3 1 2 SW (lb.) 1/4" /8" /4" /2" " (male NPT) imensions (in.) Wt. L1 L2 L3 1 2 SW (lb.) 1/2" /4" " Mat. no. Connection AISI 316L Brass Male NPT Free passage iam. 40 psi 1Y 30 1 /4" 3 /8" 1 /2" 3 /4" 1" (in.) (in.) psi psi bar psi psi psi psi =8" =20" BC BC BC B B BK BK BK BM BM BC BC B B B BK BK BK BM BM Example + Material no. + Conn. = for ordering: Y + = Y. ifferent metallurgies may be available upon request. A listing of alternatives for various assembly possibilities is shown in the Accessories section beginning on page
11 nozzles Tangentialflow Series 4 / 423 Plastic version Vaneless tangential design combined with PVF construction offers an excellent nozzle for critical environmental and chemical processing uses. Mist eliminator washing Chemical reactors Scrubbers EX Inlet (Male NPT) imensions (in.) L1 L2 1 2 ex Wt. (lb.) 1/ /8.02 3/ /8.04 1/ /16.0 3/ /8.11 Mat. no. PVF Connection Free passage iameter 40 psi Male NPT Male BSPT 5E 1 /4" 3 /8" 1 /2" 3 /4" (in.) (in.) psi psi bar psi psi psi psi =8" =20" BC BC BC C C C CK BC BC BC BC C CK Example + Material no. + Conn. = for ordering: E + = E. A listing of alternatives for various assembly possibilities is shown in the Accessories section beginning on page 1. 81
12 nozzles Tangentialflow TWISTLOC quick release mount Series 4 Bayonet PVF nozzles mount by hand with a quick twist. Lechler s vaneless full cone design paired with a quickdisconnect offers an unbeatable combination where nozzles may need to be changed, cleaned, or inspected quickly. Mist eliminator washing Critical cleaning operations Chemical reactors Scrubbers Weight:.04 lb Weight:.03 lb. Mat. no. PVF Polypro Conn. Free passage iameter 40 psi 5E 53 Bayonet (in.) (in.) psi psi bar psi psi psi psi =8" =20" KB KB KB o KB KB KB Example + Material no. + Conn. = for ordering: E + KB = E. KB Simple assembly with just a twist A listing of alternatives for various assembly possibilities is shown in the Accessories section beginning on page
13 nozzles Cluster head Series 502 / 503 Each unit uses seven individual hollow cone orifices to generate small droplets. s overlap into one wide full cone pattern. as cooling Steam desuperheating Chemical reactors <) 70 FLATS1 FLATS Version imensions (in.) 1/2" 3/4" FLATS FLATS Weight (Brass).55 lb. 1.2 lb. 130 Version FLATS1 imensions (in.) 1/2" 3/4" <) 130 FLATS2 1 FLATS FLATS Weight (Brass).33 lb..0 lb. iam. Material no. Connection 30 psi Female NPT /2" 3 /4" (in.) (in.) psi psi bar psi psi psi psi psi =40" =80" 316 SS Brass Free passage B BL BL BL o B BL B BL BL BL BL BL BL BL BL Example + Material no. + Conn. = for ordering: BL = BL iagram of spray diameter 70 o 30 psi iagram of spray diameter 130 o 30 psi distance (inches) distance (inches) diameter (inches)* diameter (inches)* * diameter coordinates represent distance from zero (0) coordinate.for each curve, add both coordinate values to obtain spray diameter. 83
14 nozzles Axialflow CenterJet Series 45 Turbinestyle vane for uniform atomization and distribution. Surface spraying Quench cooling Fire suppression Chemical processing L imensions (in.) Inlet (Female NPT) L EX Wt. (lb.) 11/ / / / / /8 6.0 Angle Mat. no. Connection in degrees Female 40 psi /2" 2" 2 1 /2" 3" (in.) psi psi psi bar psi psi psi psi ( * = psi) STANAR ANLE BS BS BS BS BW BW * BW BW BZ BZ MB SS WIE ANLE BS BS BS BS BS BW BW * BW BZ BZ * MB * MB This product line is also available in larger capacities with inlets up to 6" in size. Please contact Lechler if you have an application requiring a larger size. Example + Material no. + Conn. = for ordering: BW = BW
15 eflectorplate nozzles Series 4 / 5 spray has no swirl insert for greater clog resistance. Fire fighting Broadcast spraying Wide area spraying Tank cleaning 2.11".43" FLATS 31/32" 1/2" MALE BSPP.57" 2.20" Weight brass:. lb. Connection: 1 /2" Male BSPP Material no. 316 SS Example + Material no. = for ordering: = Brass iameter 45 psi (in.) psi psi bar psi psi psi psi psi =40" =120"
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