R O L L C O O L I N G F L A T J E T N O Z Z L E
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- Brice Bates
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1 6 S R I S R O L L C O O L I N G F L A T J T N O Z Z L NW! Patent Pending The correct alignment of the roll cooling nozzles on the spray header is essential for optimal roll cooling. Flat jets are the preferred spray pattern for roll cooling, therefore only a self aligning nozzle design provides the operation safety required in a modern rolling mill. All flat jet nozzles of the Lechler series 64 and 65 come with an automatic self aligning feature which ensures that every nozzle will always be installed under the correct spray offset angle towards the roll center line. No welding nipple is required for the 6 nozzle series because the tip geometry can be machined directly into a front plate of a box type spray header. A hollow nozzle nut holds the nozzle tip in place. This simple but innovative design does make all the welding nipples and the intermediate nozzle plate obsolete resulting in significant cost savings. Another positive aspect is the reduction of the overall weight and outer dimensions of box type headers. The correct offset angle is machined directly into the header front plate and does not depend on the nozzle tip. The two keys on the nozzle tip are always in line with the flat jet spray axis. xample of conventional box type header xample of new box type header with 6 series nozzle This prevents wrong fabrication caused by design mistakes. The nozzle tip seals metallically against the bottom of the header plate machined surface. The Spray has a parabolic arrangement n Parabolic liquid distribution n Automatic nozzle alignment n igh operation safety n No welding nipples required n Simplifies the design of boxtype headers because: - No welding nipples required - Reduces header weight - Reduces outer header dimension - Reduces header costs significantly 6
2 n 24 B A-AA M 30 x 1,5 + 0,2 24,2 15,4-0, `0, Ra0,8 + 0,2 11,7 Nozzle series 64/65 Weight: 28 g ,1 + 0,1 15-0,1 5,1 + 0,05 22 A A 32 ollow-core screw Tolerances ISO 2768 T1 middle ollow-core screw Weight: 41 g M30 x 1,5 20,1 35,7 8,5 14,5 Ordering-no (AISI 430 F) (316 SS) (brass) Material AISI 430 F: Non austenitic stainless steel Ra3,2 Ra0,8 Ordering no. [mm] Blind tip for pressure testing Ordering-no Y 316 SS <) 20 <) 30 <) 45 <) 60 0,5 1,0 2,0 40* psi 3,0 5,0 7,0 10, l l 2,1-2,5 3,15 4,45 6,30 1,95 7,72 9,96 11,79 14, l l 2,3-2,8 4,00 5,66 8,00 2,48 9,80 12,65 14,97 17, l l 2,6-3,2 5,00 7,07 10,00 3,10 12,25 15,81 18,71 22, l l 3,0-3,6 6,25 8,84 12,50 3,88 15,31 19,67 23,39 27, l l 3,4-4,0 8,00 11,31 16,00 4,96 19,60 25,30 29,93 35, l l 4,1-4,4 10,00 14,14 20,00 6,20 24,49 31,62 37,42 44, l l 4,6-5,0 11,20 15,84 22,40 6,94 27,44 35,42 41,91 50, l l 4,2-5,3 12,50 17,68 25,00 7,75 30,62 39,53 46,77 55, l l 4,2-5,1 14,00 19,80 28,00 8,68 34,29 44,27 52,38 62, l l 4,8-5,6 15,75 22,27 31,50 9,76 38,57 49,80 58,92 70, l l 4,9-5,8 16,75 23,69 33,50 10,40 41,03 52,97 62,67 74, l l 5,5-6,6 20,00 28,28 40,00 12,41 48,99 63,25 74,83 89, l l 5,8-6,7 22,50 31,84 45,00 13,96 55,15 71,20 84,24 100, l l 6,6-7,4 25,00 35,36 50,00 15,50 61,24 79,06 93,54 111, l l 7,4-8,3 31,50 44,55 63,00 19,56 77,16 99,61 117,86 140, l l 8,3-8,4 40,00 56,57 80,00 24,80 97,99 126,50 149,68 178, l l 8,9-10,3 28,50 63,64 90,00 27,90 110,23 142,30 168,37 201, l l 9,6-10,5 50,00 70,71 100,00 31,04 127,47 158,11 187,08 223,61 = Narrowest free cross section. * US gal/min. Subject to technical modifications. xample Type + Material-no. = Ordering no. for Ordering: =
3 6 F S R I S R O L L C O O L I N G F L AT J T N O Z Z L! W N P d t Pe n aten ing The correct alignment of the roll cooling nozzles on the spray header is essential for optimal roll cooling. Flat jets are the preferred spray pattern for roll cooling, therefore only a self aligning nozzle design provides the operation safety required in a modern rolling mill. All flat jet nozzles of the Lechler series 6F4 and 6F5 come with an automatic self aligning feature which ensures that every nozzle will always be installed under the correct spray offset angle towards the roll center line. The nozzle tip has two locating lugs for self Unlike the dove tail assemblies the tip is put in in axial direction of the welding nipple. Safe and one-handed nozzle tip mounting is guaranteed because thread engagement does not take place before the two location lugs have been correctly positioned on the opposite nipple side. The 6F nozzle series is available with a wide variety of standard offset angles which simplifies spray header fabri- n Parabolic liquid distribution n Automatic nozzle alignment n igh operation safety alignment and seals metallically with a circular surface against the welding nipple when the nut is tightened. No torque is applied on the lugs themselve preventing mechanical damage due to over tightening of the nut. The 6F nozzle series are ideal for mounting when space is limited. 8 cation significantly. It also helps to prevent wrong fabrication of headers. The spray has a parabolic arrangement n Secure one-handed axial mounting n Mechanical damage prevented n Variety of standard offset angles n Design and fabrication errors prevented
4 24 B 14 6F F F F F F Nozzle series 6F4/6F5 Weight: 38 g F F F F F F F F F F Orderin no. [mm g Alignment tip for welding alignment and pressure testing Ordering-no. 06F.490.1Y 316 SS Offset angle 0,5 1,0 2,0 40* 3,0 5,0 7,0 10,0 <) 20 <) 30 <) 45 <) 60 psi 6F F F F l l 2,1-2,5 3,15 4,45 6,30 1,95 7,72 9,96 11,79 14,09 6F F F F l l 2,3-2,8 4,00 5,66 8,00 2,48 9,80 12,65 14,97 17,89 6F F F F l l 2,6-3,2 5,00 7,07 10,00 3,10 12,25 15,81 18,71 22,36 6F F F F l l 3,0-3,6 6,25 8,84 12,50 3,88 15,31 19,67 23,39 27,95 6F F F F l l 3,4-4,0 8,00 11,31 16,00 4,96 19,60 25,30 29,93 35,78 6F F F F l l 4,1-4,4 10,00 14,14 20,00 6,20 24,49 31,62 37,42 44,72 6F F F F l l 4,6-5,0 11,20 15,84 22,40 6,94 27,44 35,42 41,91 50,09 6F F F F l l 4,2-5,3 12,50 17,68 25,00 7,75 30,62 39,53 46,77 55,90 6F F F F l l 4,2-5,1 14,00 19,80 28,00 8,68 34,29 44,27 52,38 62,61 6F F F F l l 4,8-5,6 15,75 22,27 31,50 9,76 38,57 49,80 58,92 70,43 6F F F F l l 4,9-5,8 16,75 23,69 33,50 10,40 41,03 52,97 62,67 74,91 6F F F F l l 5,5-6,6 20,00 28,28 40,00 12,41 48,99 63,25 74,83 89,44 6F F F F l l 5,8-6,7 22,50 31,84 45,00 13,96 55,15 71,20 84,24 100,69 6F F F F l l 6,6-7,4 25,00 35,36 50,00 15,50 61,24 79,06 93,54 111,80 6F F F F l l 7,4-8,3 31,50 44,55 63,00 19,56 77,16 99,61 117,86 140,87 6F F F F l l 8,3-8,4 40,00 56,57 80,00 24,80 97,99 126,50 149,68 178,90 6F F F F l l 8,9-10,3 28,50 63,64 90,00 27,90 110,23 142,30 168,37 201,24 6F F F F l l 9,6-10,5 50,00 70,71 100,00 31,04 127,47 158,11 187,08 223,61 Code for offset angle see separate table below Accessories = Narrowest free cross section. * US gal/min xample Type + Material-no. + Offset angle = Ordering no. for Ordering: 6F = 6F Subject to technical modifications Welding nipple Retaining nut Ordering code for offset angle Offset angle g Ordering code g Offset angles see table g Removal tool Ordering no. 06S C Technical data and ordering data for accessories see page 13. 9
5 S R I S F L A T F A N D O V T A I L N O Z Z L S The 660 series nozzles come with the conventional, automatic self aligning dovetail connection which ensures that every nozzle will always be installed under the correct spray offset angle towards the roll center line. The small tip dimensions make this nozzle series ideal for roll cooling and strip cooling headers when space is limited especially in small rolling mills for non ferrous metals. All tips have an automatically built in 5 offset angle if the welding nipple is welded in line with the centre line of the spray header. Any other offset angle has to be compensated for by welding the nipple under a different angle (minus the 5 inbuilt offset angle). The spray has a parabolic arrangement. ø 14,8 ø 12 Weight brass: 10 g Ordering no. [mm] SS 316 SS 7 12 B <) 20 <) 30 <) 45 <) 60 0,5 1,0 2,0 40* psi 3,0 5,0 7,0 10, l - l 0,4-0,6 0,16 0,23 0,32 0,10 0,39 0,50 0,59 0, l - l 0,5-0,7 0,22 0,32 0,45 0,14 0,55 0,71 0,84 1, l l l 0,6-0,8 0,31 0,44 0,63 0,20 0,77 0,99 1,17 1, l l l 0,8-1,0 0,50 0,70 1,00 0,31 1,22 1,58 1,87 2, l l l 0,9-1,1 0,62 0,88 1,25 0,39 1,53 1,97 2,33 2, l l l 1,0-1,2 0,80 1,13 1,60 0,50 1,96 2,53 2,99 3, l l l 1,1-1,4 0,95 1,34 1,90 0,59 2,32 3,00 3,55 4, l l l 1,3-1,5 1,25 1,76 2,50 0,78 3,06 3,95 4,67 5, l l l 1,5-1,7 1,57 2,22 3,15 0,98 3,85 4,98 5,89 7, l l l 1,6-1,9 2,00 2,82 4,00 1,24 4,89 6,32 7,48 8, l l l 1,8-2,2 2,37 3,35 4,75 1,47 5,81 7,51 8,88 10, l l l 2,1-2,5 3,15 4,45 6,30 1,95 7,71 9,96 11,78 14, l l l 2,3-2,8 4,00 5,65 8,00 2,48 9,79 12,64 14,96 17, l l l 2,6-3,2 5,00 7,07 10,00 3,10 12,24 15,81 18,70 22, l l l 3,0-3,6 6,25 8,83 12,50 3,88 15,30 19,76 23,38 27, l l l 3,4-4,0 8,00 11,31 16,00 4,96 19,53 25,29 29,93 35, l l l 4,1-4,4 10,00 14,14 20,00 6,21 24,49 31,26 37,42 44,72 = Narrowest free cross section. * US gal/min xample Type + Material-no. = Ordering no. for Ordering: = Accessories Subject to technical modifications 5 5 Welding nipple Retaining nut Other offset angles are available on request Technical data and ordering data for accessories see page
6 S R I S / F L A T F A N D O V T A I L N O Z Z L S The 664 and 665 series nozzles come with the conventional, automatic self aligning dovetail connection which ensures that every nozzle will always be installed under the correct spray offset angle towards the roll center line. This nozzle family has become an industrial standard solution for roll cooling applications. All tips have an automatically built in 15 offset angle if the welding nipple is welded in line with the centre line of the spray header. Any other offset angle has to be compensated for by welding the nipple under a different angle (minus the 15 inbuilt offset angle). The spray has a parabolic arrangement. ø 24 ø 20 Weight brass: 35 g Ordering no. [mm] SS 316 SS <) 20 <) 30 <) 45 <) 60 0,5 1,0 2,0 40* psi 3,0 5,0 7,0 10, l l l 2,1-2,5 3,15 4,45 6,30 1,95 7,72 9,96 11,79 14, l l l 2,3-2,8 4,00 5,66 8,00 2,48 9,80 12,65 14,97 17, l l l 2,6-3,2 5,00 7,07 10,00 3,10 12,25 15,81 18,71 22, l l l 3,0-3,6 6,25 8,84 12,50 3,88 15,31 19,67 23,39 27, l l l 3,4-4,0 8,00 11,31 16,00 4,96 19,60 25,30 29,93 35, l l l 4,1-4,4 10,00 14,14 20,00 6,20 24,49 31,62 37,42 44, l l l 4,6-5,0 11,20 15,84 22,40 6,94 27,44 35,42 41,91 50, l l l 4,2-5,3 12,50 17,68 25,00 7,75 30,62 39,53 46,77 55, l l l 4,2-5,1 14,00 19,80 28,00 8,68 34,29 44,27 52,38 62, l l l 4,8-5,6 15,75 22,27 31,50 9,76 38,57 49,80 58,92 70, l l l 4,9-5,8 16,75 23,69 33,50 10,40 41,03 52,97 62,67 74, l l l 5,5-6,6 20,00 28,28 40,00 12,41 48,99 63,25 74,83 89, l l l 5,8-6,7 22,50 31,84 45,00 13,96 55,15 71,20 84,24 100, l l l 6,6-7,4 25,00 35,36 50,00 15,50 61,24 79,06 93,54 111, l l l 7,4-8,3 31,50 44,55 63,00 19,56 77,16 99,61 117,86 140, l l l 8,3-8,4 40,00 56,57 80,00 24,80 97,99 126,50 149,68 178, l l l 8,9-10,3 28,50 63,64 90,00 27,90 110,23 142,30 168,37 201, l l l 9,6-10,5 50,00 70,71 100,00 31,04 122,47 158,11 187,08 223, B = Narrowest free cross section. * US gal/min Subject to technical modifications xample Type + Material-no. = Ordering no. for Ordering: = Accessories Welding nipple Retaining nut Other offset angles are available on request Technical data and ordering data for accessories see page
7 S R I S F L A T F A N D O V T A I L N O Z Z L S The 669 series nozzles come with the conventional, automatic self aligning dovetail connection which ensures that every nozzle will always be installed under the correct spray offset angle towards the roll center line. This nozzle family allow very large flow rates for roughing mill, plate mill and strip cooling applications. All tips have an automatically built in 15 offset angle if the welding nipple is welded in line with the centre line of the spray header. Any other offset angle has to be compensated for by welding the nipple under a different angle (minus the 15 inbuilt offset angle). The spray has a parabolic arrangement. Weight brass: 135 g Ordering no. [mm] <) 20 <) 30 <) 45 <) 60 0,5 1,0 2,0 40* psi 3,0 5,0 7,0 10, l l 5,5-6,5 20,00 28,28 40,00 12,41 48,99 63,25 74,83 89, l l 7,3-8,3 31,50 44,55 63,00 15,50 77,16 99,61 117,86 140, l l 9,5-10,6 50,00 71,00 100,00 31,00 122,00 158,00 187,00 224, l l 9, ,00 113,00 160,00 49,60 196,00 253,00 299,00 358,00 = Narrowest free cross section. * US gal/min xample Type + Material-no. = Ordering no. for Ordering: = SS ø 38,5 ø 32 13,5 BB Subject to technical modifications Accessories Welding nipple Retaining nut Other offset angles are available on request Technical data and ordering data for accessories see page
![17. xx (316 SS) L 2 = L 1 + 14 mm L 1 L 2 xx = nipple length [mm] xample for nipple length 35 mm 06F. 410. 17. 35 Nipple length 100-199 mm in steps of 1 mm Basic type number Length L 1 Series 660 06F.](/docs-images/95/124557413/images/8-3.jpg "411. 17 xx xx = nipple length [mm] ex 22 13 10 ø 12.8 Weight 25 g 3/8 BSPP Retaining 065. 200. 16 (303 SS) nut: 065. 200. 17 (316 SS) 065. 200. 30 (brass) 18 Weight 21 g Welding nipple: ø16.")
8 N O Z Z L S A C C S S O R I S Series 6F Series 6F ex 32 3/4 BSPP Nipple length mm in steps of 1 mm Basic type number Length L L1 06F xx ø 20.1 Weight brass 60 g Retaining (AISI 430 F) nut: (303 SS) (316 SS) (brass) 3/4 BSPP Weight 82 g Welding 06F xx (316 SS) nipple: 06F xx (316 SS) L 2 = L mm L 1 L 2 xx = nipple length [mm] xample for nipple length 35 mm 06F Nipple length mm in steps of 1 mm Basic type number Length L 1 Series F xx xx = nipple length [mm] ex ø 12.8 Weight 25 g 3/8 BSPP Retaining (303 SS) nut: (316 SS) (brass) 18 Weight 21 g Welding nipple: ø16.5 ø 8 3/8 BSPP (316 SS) ,5 xample for nipple length 35 mm 06F Other nipple lengths for all nozzle series on request. Alignment tips Series 6: Series 6F: Y 06F.490.1Y Series 664/665 ø 28 Series 660: offset angle 5 ex /4 BSPP ø 20.1 Weight brass 60 g ø 14 3/4 BSPP Series 664/665: offset angle 15 Series 669: offset angle 15 Retaining (AISI 430 F) nut: (303 SS) (316 SS) (brass) Weight 65 g Welding (316 SS) nipple: (1.0570) (other offset angles on request) Series 669 ex 50 11/4 BSPP ø ø Weight brass 205 g Retaining (303 SS) nut: (316 SS) () 40 ø 21 11/4 BSPP Weight 280 g 23 Welding (316 SS) nipple: (1.0159)
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6 S R I S R O L L C O O L I N G F L A T J T N O Z Z L NW! Patent Pending The correct alignment of the roll cooling nozzles on the spray header is essential for optimal roll cooling. Flat jets are the preferred
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