PARTS ORDERING INSTRUCTIONS

Transcription

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2 PARTS ORDERING INSTRUCTIONS HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handing of your order. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. WHERE TO ORDER Always order parts from the dealer who sold you your truck. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. We cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned,he will arrange for authorization to return the parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts. II

3 GENERAL INFORMATION INDEX This parts manual is arranged for easy identification of parts.the index at the front of the catalog gives location of major groups and assemblies. PART LIST The Index, describes the item on the Figure you are looking at. The Part No. is a numerical description of the item and the part ordering number. The Part Name is a description of the part number in alphabetical form. The No.is the quantity used on the machine. The Applied Date is a description when the part is applicable.the Remark is the explanation of the part for a supplement such as the model the capability, the characteristic etc. HOW TO READ PARTS MANUAL HELP 1: A: The part of Index 19 is a discreteness with two kings of parts.it denotes Not Sold Separately. B: The part of Index 23 is Optional. III

4 C: The part of index 9 is improved and upgraded. Please use the New Part Number when ordering. D: The part of Index 7 has an Applicability, because it's our policy to constantly improve our products. The part of Index 11 is same but the Part Number is changed. And please use the new Part Number when you order this part. 1. Record by time : Ending on July 09, : Beginning on July 10, Record by serial number -S : Ending at S S : Starting at S IV

5 There are three types of serial number: 1) 1 (LETTER)+7 (NUMBERS) 2) 1 (LETTER)+ 8 (NUMBERS) Applied Date: Up to February 1,2015 Applied Date: From February 1,2015 to June 1,2015 3) 1 (NUMBER)+ 8 (NUMBERS) Applied Date: From June 1,2015 V

6 HELP 2: A:Section 0503 is the original version. B:Section is the version that some parts in the Section 0503 have been changed. C:Section is the version that some parts in the Section have been changed. When you order, Please locate specific parts information of your truck by the Applied Date of parts in each version. VI

7 Major Assemblies WARNING: Note that illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck. But this Manual can help you locate specific parts information of your truck. VII

8 Index 1000Frame System Frame Assembly Cover Frame System Driving System Driving System(Big Wheel) Operating Control System operating grip(hand Down) Handle head assembly(hand Down) operating grip(electric decline) Handle head assembly(electric decline) Hydraulic System Hydraulic System(Hand Down) Hydraulic System(Electric decline) Electrical System Electrical Assembly Wiring Harness(Hand Down) Wiring Harness(Electric Decline) Cable Assembly Charger Assembly... 40

9 1000 Frame System 1

10 0101 Frame Assembly 2

11 0101 Frame Assembly Index Part No. Part Name No. Applied Date Remark Front Frame 1 For Front Frame 1 For Round Pin ø Pin ø Long Shaft 1 For Long Shaft 1 For Short Shaft Screw M Cover 1 For Cover 1 For Screw M Flatwasher ø20 4 For Single Wheel Splint 4 For Double Wheel Wheel Bracket Shaft Flatwasher ø Nut M Screw M Down Link 1 For Down Link 1 For Bushing Shaft Round Pin ø For Double Wheel Screw M ThreadHead 2 3

12 0101 Frame Assembly Index Part No. Part Name No. Applied Date Remark B Single Wheel A Double Wheel Bushing Long Rod Connector Shaft Bushing 1620F Bushing 1812F 4 For Double Wheel Shaft 2 For Single Wheel A Shaft 4 For Double Wheel Wheel 2 For Single Wheel Wheel 4 For Double Wheel Screw M Inductor Ⅱ Nut

13 0102 Cover 5

14 0102 Cover Index Part No. Part Name No. Applied Date Remark Screw M Screw M Right Hydraulic Cover 1 For Hand Down Right Hydraulic Cover 1 For Electric Decline Driving Cover Driving Cover 1 For Big Wheel Left Hydraulic Cover 1 6

15 2000 Frame System 7

16 0201 Driving System 8

17 0201 Driving System Index Part No. Part Name No. Applied Date Remark Screw M4* Cover Chain Chain Wheel Screw M Snap Ring Flatwasher ø Screw M Driving Wheel Shaft Bearing Nut M Chain Wheel Bolt M Flatwasher ø Gear Case Motor Flat Key Flat Key Brake Assembly Screw M Bearing Lockwasher ø Bridge Bearing

18 0201 Driving System Index Part No. Part Name No. Applied Date Remark Bracket Screw M Spring Spring Bearer Spring Guidepost 1 10

19 0201 Driving System(Big Wheel) 11

20 0202Driving System(Big Wheel) Index Part No. Part Name No. Applied Date Remark Bearing Lockwasher ø Bridge Bearing Bracket Screw M Spring Gear Case Screw M Cap Scrw M Lockwasher ø Grease Fitting M Pin ø Gear Cover Snap Ring For Hole ø Snap Ring ø Bearing 61905Z Helical Gear Helical Gear Bearing 16003Z Gear A0 Gear Loop Key Screw M

21 0202 Driving System(Big Wheel) Index Part No. Part Name No. Applied Date Remark Lockwasher ø Oil Seal ø Screw M Lockwasher ø Flat Key Oil Seal ø Bearing RS A0 Driving Wheel Bearing Baffle Motor Brakelining Brake Assembly Brush Screw M Bracket Holder Brush Brush Spring A0 Inner rim Spring Bearer Spring Guidepost 1 13

22 3000 Operating Control System 14

23 0301 operating grip(hand Down) 15

24 0301 operating grip(hand Down) Index Part No. Part Name No. Applied Date Remark Control Pod Assembly Screw M Knob Bushing2010F Shaft Pinc4x Bumper Block Control Handle Shaft Pinc4x Roller Pinc6x Pinc4x Screw M5x Inductor Ⅰ Steel Wire Bracket Screw M6x Screw Steel Wire Bracket 1 16

25 0302 Handle head assembly(hand Down) 17

26 0302 Handle head assembly(hand Down) Index Part No. Part Name No. Applied Date Remark Right Switch Lifting And Horn Wire Spring Screw M3 X Meter Accelerator Reverse Wire Cap Cover Button Reverse Cover Left Switch Screw M3 X Screw M4X Screw M4X Plate Button 3 18

27 0301 operating grip(electric decline) 19

28 0301 operating grip(electric decline) Index Part No. Part Name No. Applied Date Remark Control Pod Assembly Screw M Screw M Bushing2010F Shaft Pinc4x Bumper Block Control Handle Shaft Pinc4x Roller Screw M5x InductorⅠ Bracket Bracket 1 20

29 0302 Handle head assembly(electric decline) 21

30 0302 Handle head assembly(electric decline) Index Part No. Part Name No. Applied Date Remark Decline Wire Lifting And Horn Wire Spring Screw M3 X Meter Accelerator Reversing Switch Cap Cover Button Reverse Cover Left Switch Screw M3 X Right Switch Screw M4X Screw M4X Plate Button 4 22

31 4000 Hydraulic System 23

32 0401 Hydraulic System(Hand Down) 24

33 0401 Hydraulic System(Hand Down) Index Part No. Part Name No. Applied Date Remark Steel Ball Ring Back Up37*32* Packing32*42* Snap Ring 42*32* Ring Wiper32*40*5/ Piston Rod Check Valve Safety Valve Manual Valve Needle B-Shaftc6x Plate Plate Sealing Ring Pump Cylinder 1 For Small Wheel Cylinder 1 For Big Wheel Oil pipe O-Ring17X Screw washer ø Motor Screw5 x Connector Screw4 x

34 0401 Hydraulic System(Hand Down) Index Part No. Part Name No. Applied Date Remark Choke Plug Screw M3* ReedSwitchMagnet Reed Switch Plate Bolt M6* Bolt M8* Reed Switch Screw M4x Cylinder 1 For Small Wheel Cylinder 1 For Big Wheel Contactor Screw M4*12 2 KIT 1121-ZZG-0A Seal Kit ( Includes 3,5) 1 26

35 0401 Hydraulic System(Electric decline) 27

36 0401 Hydraulic System(Electric decline) Index Part No. Part Name No. Applied Date Remark Steel Ball Ring Back Up37*32* Packing32*42* Snap Ring 42*32* Ring Wiper32*40*5/ Piston Rod Check Valve Safety Valve Solenoid Valve Screw5 x O-Ring17x Pump Cylinder 1 For Small Wheel Cylinder 1 For Big Wheel Plate Sealing Ring Pump Choke Plug Screw M3* Oil Pipe washer ø Motor Connector Screw M4x ReedSwitchMagnet 1 28

37 0401 Hydraulic System(Electric decline) Index Part No. Part Name No. Applied Date Remark Reed Switch Plate Bolt M6* Bolt M8* Reed Switch Screw M4x Cylinder 1 For Small Wheel Cylinder 1 For Big Wheel Contactor Screw M4*12 2 KIT 1121-ZZG-0A Seal Kit ( Includes 3,5) 1 29

38 5000 Electrical System 30

39 0501 Electrical Assembly 31

40 0501 Electrical Assembly Index Part No. Part Name No. Applied Date Remark Screw M5* Screw M4* Screw M5* ReedSwitch Screw M3* Bracket Switch Assembly Key Controller Screw M4* Battery Pack Bracket Needle Splint Screw M3x Bracket Bracket Fetch-up Switch Clamping Piece Needle Hole Bracket Hole Bracket Screw M3*

41 0501 Electrical Assembly Index Part No. Part Name No. Applied Date Remark Screw M3* Screw M4* Reed Switch Magnet 1 33

42 0502 Wiring Harness(Hand Down) 34

43 0502 Wiring Harness(Hand Down) Index Part No. Part Name No. Applied Date Remark 序号 零件编号 零件名称 数量 适用日期 备注 Controller Wire Power Connection Wire Bend Wire Power Connection Wire Horn 1 35

44 0502Wiring Harness(Electric Decline) 36

45 0502 Wiring Harness(Electric Decline) Index Part No. Part Name No. Applied Date Remark Controller Wire Power Connection Wire Bend Wire Power Connection Wire Horn 1 37

46 0503 Cable Assembly 38

47 0503Cable Assembly Index Part No. Part Name No. Applied Date Remark Power cable Power cable Controller Controller+ 1 39

48 0504Charger Assembly 40

49 0504Charger Assembly Index Part No. Part Name No. Applied Date Remark Charger Charger Cable Charger Bracket Bracket Screw M5* Screw M3x Bracket Needle Screw M3* Nut M Screw M4* Bracket Needle Screw M4* Charging Short Wires 1 41