D EC. PARTS LIST Fxj125 HYDRAULIC BREAKER APPLICABLE SERIAL NUMBER 1001 AND UP

Transcription

1 D EC PARTS LIST Fxj125 HYDRAULIC BREAKER APPLICABLE SERIAL NUMBER 1001 AND UP

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3 SUPPLY PERIOD OF SPARE PARTS FOR FURUKAWA ROCK DRILL CO., LTD. PRODUCTS Thank you for purchasing a Furukawa Rock Drill Co., Ltd. product. Please note that the supply of spare parts of Furukawa Rock Drill Co., Ltd. products will be assured for 10 years after the termination of production in accordance with the guidelines for the supply of spare parts as specified by the Japan Construction Equipment Manufacturers Association. Although the supply of spare parts is terminated in principle at the maturity of the subject supply period, we may be able to supply them upon request even after the expiration of supply period on condition that the delivery date and price are subject to negotiation. Even if it is within the supply period, however, the delivery date, price, etc. may be subject to negotiation when it is difficult to keep stocks should the purchased parts are not available because the manufacturer does not produce them anymore. If you may have any questions about any particular model subject to the warranty as stated above and the time limit of spare parts supply, please contact the FRD Europe B.V. distributor in your area. i

4 USING THE PARTS LIST 1. This parts list describes the components of a hydraulic breaker. 2. When ordering a part, refer to the illustrations and lists in this parts list and then inform the FRD Europe B.V. distributor in your area of the following items. (1) Model name (2) Serial No. (3) Part No. (4) Part name (5) Quantity 3. Use "Genuine Furukawa Rock Drill Parts" when replacing all parts. 4. The illustrations in this parts list show the positions and shapes of the parts so that a user can order a part without any problem. Do not repair a hydraulic breaker by using this parts list. 5. The parts in this list are subject to change for improvement without notice on the part of the manufacturer. ii

5 How to use the parts list (1) Illustration 1 Group Name... It is the same as the Group Name on the CONTENTS. 2 Fig. No.... It shows the illustration number and corresponds to Fig. No. of the parts breakdown. 3 Item... It corresponds to Item on the parts breakdown. 4 Group Name... It shows the group name in which the parts breakdown is covered separate page in this parts list. 5 Page... The left side of - (hyphen) shows consecutive numbers in each unit. The right side shows consecutive numbers of drawings/lists in each unit. (2) Parts Breakdown 1 Item... It is shown by three figures and corresponds to Item in the illustration. Item nos. are not always in sequence. When a part has been changed in design and then the part number or quantity has been changed, a sub-number is added to Item in order to show the order of change. 2 Part No.... (a) Part number is shown. (b) Indication of a no-service part With parts which cannot be serviced as a single part, only the illustrations and part names are given and the mark is shown in the part number column. These parts are serviced as an assembly, a kit or a set. 3 Part Name... It shows the description of a part. When following marks are put before the part name. No mark Represents a single part or an assembly component. Represents a part or an assembled part of the assembly component. It is listed out after the assembly name. Represents a part of the assembled part of the assembly component. 4 Q' ty... As a rule, this column indicates the quantity of a part required for one breaker. In case of a part of an assembly component, however, it indicates the quantity of the part required for one assembly component. In this column, the following mark is also used besides the Arabic numerals to indicate the quantity of parts. ( )Parenthesis This part is not included in an assembly. Option etc. AR As required. iii

6 5 Serial No....Serial No. in which this part is used is as shown in the following example: (Serial No.) 6 Remarks...The marks and part numbers in the Remarks column are described below. A Replaceable common part and following part no. B Represents that this part is not supplied as a single part; however, it is supplied as a set. Refer to Replaceable Part List at the end of the parts list. C Represents that this part is not supplied as a single part. When an assembly including this part is supplied, the parts after this mark are supplied. When no parts are given after this mark, the components of this part are supplied. D This part is no longer manufactured due to an incorrect part number or a change and supplying this part is discontinued. When a substitute can be supplied, the part after this mark is supplied. 7 Page...The left side of - (hyphen) shows consecutive numbers in each unit. The right side shows consecutive numbers of drawings/lists in each unit. iv

7 Name of Components or Component Group ボルト Bolt バックヘッド Back Head head バルブ Valve シリンダ Cylinder ロッド Rod 縦型ブラケット用 FOR VERTICAL MOLD BRACKET v

8 CONTENTS FIG.NO. GROUP NAME PAGE BREAKER BODY UNIT SEAL KIT (A) (CYLINDER GROUP) SEAL KIT (B) (CYLINDER, BACK HEAD GROUP) VALVE SEAL KIT (C) (VALVE) SV-BOX HYDRAULIC ADJUSTER H HYDRAULIC HOSE SET STICKER STANDARD TOOLS NITROGEN CHARGING KIT vi

9 SERVICE MEMO vii

10 BREAKER BODY UNIT 451 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET バルブ VALVE a 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET a A01 A03 A 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET

11 ITEM PART NO. PART NAME Q TY REMARKS 101a CYLINDER 1 A01 * *CYLINDER 1 A02 HB20G *HELICOIL INSERT 6 A *HELICOIL INSERT CYLINDER LINER PACKING 1 R SCRAPER 1 R DUAL SEAL 7 R DISTANCE WASHER SEAL RETAINER GLIDE RING 1 R STEP SEAL 1 R GLIDE RING 1 R O-RING 2 R BACK-UP RING 1 R PLUG 1 R O-RING 1 R1 115 F BUSH 1 R O-RING 2 R1 117 HB10G BUSH 1 R O-RING 3 R1,R PLUG O-RING 4 R PLUG O-RING 10 R PLUG O-RING 2 R PLUG PLUG FRONT HOLDER FRONT COVER STOP PIN STOP PIN A-PLUG 4 R ROD PIN F KNOCK PIN GREASE NIPPLE

12 ITEM PART NO. PART NAME Q TY REMARKS PLUG ARMOUR PLATE SOCKET BOLT PISTON MOIL POINT ROD FLAT ROD WEDGE POINT ROD BALL POINT ROD BACK HEAD HB15G CHARGING VALVE HB20G PLUG O-RING 1 R O-RING 1 R O-RING 1 R PLUG O-RING 2 R BOLT WASHER SEAL KIT (A) (R1) SEE PAGE SEAL KIT (B) (R2) SEE PAGE

13 SERVICE MEMO 01-02

14 SEAL KIT (A) (CYLINDER GROUP) 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET バルブ VALVE 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET 02-01

15 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT (A) FOR CYLINDER GROUP *PACKING *SCRAPER *DUAL SEAL *GLIDE RING *STEP SEAL *GLIDE RING *O-RING *BACK-UP RING *PLUG *O-RING F *BUSH *O-RING HB10G *BUSH *O-RING

16 SEAL KIT (B) (CYLINDER, BACK HEAD GROUP) 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET バルブ VALVE 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET

17 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT (B) FOR CYLINDER, BACK HEAD *O-RING *O-RING *O-RING *O-RING *A-PLUG *O-RING *O-RING *O-RING

18 VALVE 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET

19 ITEM PART NO. PART NAME Q TY REMARKS VALVE ASSEMBLY *VALVE HOUSING *VALVE *VALVE LINER *DUAL SEAL 2 R *VALVE HOUSING COVER *PLUG *O-RING 3 R *PLUG *O-RING 2 R *PLUG *O-RING 1 R *PLUG *O-RING 1 R *PLUG *O-RING 4 R *CONNECTOR *O-RING 2 R *SOCKET BOLT *SOCKET BOLT HB15G *VALVE ADJUSTER *BACK-UP RING 1 R *O-RING 1 R *NUT HB10G *FACE SEAL 1 R *O-RING 2 R *O-RING 1 R *O-RING 3 R

20 SEAL KIT (C) (VALVE GROUP) 縦型ブラケット用 FOR VERTICAL FOR SV-BOX MOLD BRACKET 横型ブラケット用 FOR HORIZONTAL TYPE BRACKET

21 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT (C) FOR VALVE GROUP *DUAL SEAL *O-RING *O-RING *O-RING *O-RING *O-RING *O-RING *BACK-UP RING *O-RING HB10G *FACE SEAL *O-RING *O-RING *O-RING

22 SV-BOX (WITH HYDRAULIC DAMPER ADJUSTER) φ22 詳細 A DETAIL A

23 ITEM PART NO. PART NAME Q TY REMARKS SV-BOX FRONT DAMPER SIDE DAMPER BOTTOM SPACER PROTECT SEAL DUST PROTECTOR DUST PROTECTOR BACK DAMPER(A) BACK DAMPER(B) BACK DAMPER(C) TOP DAMPER SOUNDPROOF COVER (A) SOUNDPROOF COVER (B) CUSHION DUST PLUG DUST PLUG PIN PLUG HYDRAULIC ADJUSTER ASSEMBLY 1 SEE PAGE PLATE BOLT SPRING WASHER BOLT WASHER WASHER

24 HYDRAULIC ADJUSTER b B B06 B04 B07 B02 B03 B a A05 A02 A03 A04 A06 A

25 ITEM PART NO. PART NAME Q TY REMARKS HYDRAULIC ADJUSTER ASSEMBLY *CYLINDER *ROD *DUST SEAL 1 004a *LUBRICATING VALVE ASSEMBLY 1 A **LUBRICATING VALVE 1 A **BALL 1 A **SPRING 1 A **SPRING HOLDER 1 A **O-RING 1 A **GREASE NIPPLE 1 005b *RELIEF VALVE ASSEMBLY 1 D B **VALVE BODY 1 B **SPRING 1 B **BALL 1 B **SPRING HOLDER 1 B **O-RING 1 B **GPF PLUG 1 B **O-RING 1 005b *RELIEF VALVE ASSEMBLY 1 B **VALVE BODY 1 B **SPRING 1 B **BALL 1 B **SPRING HOLDER 1 B **O-RING 1 B **GPF PLUG 1 B **O-RING *PACKING *BACK-UP RING *PLUG *SET SCREW

26 H HYDRAULIC HOSE SET V- ボックス SV- ボックス V-BOX,SV-BOX 08-01

27 ITEM PART NO. PART NAME Q TY REMARKS H HYDRAULIC HOSE SET HYDRAULIC HOSE ASSEMBLY 2 (L mm) 08-02

28 STICKERS

29 ITEM PART NO. PART NAME Q TY REMARKS STICKER (BACK HEAD) 1 ENGLISH WARNING STICKER 1 ENGLISH 09-02

30 STANDARD TOOLS

31 ITEM PART NO. PART NAME Q TY REMARKS TOOL BOX mm T-HANDLE WRENCH 1 HB20G PRESS PIN mm LONG SOCKET WRENCH mm SOCKET WRENCH mm SOCKET WRENCH mm SOCKET WRENCH mm SOCKET WRENCH mm SOCKET WRENCH SOCKET BOLT x24mm DOUBLE OPEN ENDED SPANNER x30mm DOUBLE OPEN ENDED SPANNER mm SINGLE OPEN ENDED SPANNER mm SINGLE OPEN ENDED SPANNER mm SINGLE OPEN ENDED SPANNER mm SINGLE OPEN ENDED SPANNER mm SPANNER mm NEEDLE-NOSE PLIERS SLOTTED SCREWDRIVER A-PLUG GPF PLUG O-RING

32 NITROGEN CHARGING KIT 004b B04 001a B01 B02 B03 A05 A07 A04 A A06 A03 A14 A10 A15 A18 A13 A08 A16 A02 A01 A20 A16 A A11 A19 A

33 ITEM PART NO. PART NAME Q TY REMARKS 001a HIGH PRESSURE GAS CHARGING KIT 1 A01 * *CHARGING BODY 1 A02 * *CHARGING CONNECTOR 1 A03 * *SHAFT 1 A04 * *SLEEVE 1 A05 * *CAP 1 A06 * *COLLAR 1 A07 * *BUSHING 1 A08 * *VALVE BODY 1 A09 * *PLUG 1 A10 * *CAP 1 A11 * *CONNECTOR 1 A12 * *ROD 1 A *PRESSURE GAUGE (1) A *O-RING 1 A *O-RING 1 A *O-RING 2 A *O-RING 1 A18 * *STREET ELBOW,HIGH PRESSURE 1 A19 * *STREET ELBOW,HIGH PRESSURE 1 A20 * *SET SCREW PRESSURE GAUGE CHARGING HOSE TOOL BOX

34 3-14, 2-chome, Nihonbashi-muromachi, Chuo-ku, Tokyo, , Japan. Phone: Fax: Book No. : D EC Date of Issue : October 2015