Technical Information Bulletin
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1 Technical Information Bulletin SUBJECT RZ 2xx & 3xx/5xx P.M. Schedules APPLIES TO: RZ Series General Information DOCUMENT NO: Attached you will find the Preventative Maintenance Schedules for the RZ 2xx Series and the RZ3xx/5xx Seris machines. Following these schedules will maximize the RZ s output quality and life cycle. Part Numbers listed on the P.M. Schedules are subject to change and such are notified via a Parts Change Information bulletin. ISSUE DATE: 4/5/2005 SUPERSEDES: DATED: PAGE: 1 of 7 Copyright:2005 RISO, Inc. All products are trademarks of their respective companies. Specifications subject to change without notice. RISO Inc. Technical Services & Support US.RISO.COM
2 RZ2xx Series PREVENTIVE MAINTENANCE ( Ver ) LEGEND A = ADJUST C = CHECK R = REPLACE L = LUBRICATE WITH WHITE GREASE CL-AL= (Clean with alcohol) CL-DG = (Clean with degreaser CL-SW = (Clean with Soap and water) CL-AIR = (Clean with Blown Air) M =MILLION COPIES ASSUMPTIONS To MAINTAIN RZ2xx Please have all tools for metric sizes. ( Screw Drivers, Spanners, Nut drivers, etc.) Metric Ruler (mm), Snap Ring Pliers for C Clips, Hex Wrenches (1.5mm, 2.00mm, 2.5mm, 3mm, 4mm, 5mm) Flashlight, Voltmeter, stubby type screw drivers, etc.
3 PREVENTIVE MAINTENANCE SCHEDULE FOR RZ 2xx (RECOMMENDATIONS) First paper Feeding Parts Number Description Parts List Qty Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M Pick-up Roller Fig Evry 0.3M CL-AL C/R C/R C/R C/R C/R C/R Stripper Pad:70 Fig Evry 0.3M CL-AL C/R C/R C/R C/R C/R C/R PF.Clutch Fig C/R C/R C/R C/R C/R Pressure Roller Assy:A4 (22x) Fig8 7 1 C/R C/R C/R C/R Timing Roller Fig C/R C/R C/R C/R Gear:M1X15X12 Fig C/R C/R C/R C/R C/R Load Spring Fig C/R C/R C/R C/R C/R Guide Roller Fig C/CL-AL C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R Drive Area Paper Ejection Area Gear Base Block:Vertical Gear Fig C/L C/L C/L R Gear:M1x140x8 Fig5 5 1 C/L C/L C/L R Sector Gear:Ver.Print Position Fig5 8 1 C/L C/L C/L R Sector Gear Fig C/L C/L C/L/R R Gear:M1X41+M1X29 Fig C/L C/L C/L/R R Pulley;P42-5Gt Fig C/L C/L C/L/R R Main Gear:Drive Fig C/L C/L C/L/R R Gear:M1X80X10 Fig C/L C/L C/L/R R Belt;645-5Gt-10 Fig C/L C/L C/L C/L/R R Motor Assy (CWRS-445PA) Fig C/L C/L C/L C/L/R R Gear:M0.8X35+M0.8X15 Fig C/L C/L C/L C/L/R R Gear:M0.8X37+M1X15 Fig C/L C/L C/L C/L/R R Gear:M1X31X6 Fig C/L C/L C/L C/L/R R Gear:M1X80X10 Fig C/L C/L C/L/R C/L/R R Piston Head II; Air Pump Fig C/L C/L C/L/R C/L/R R Cylinder: Air Pump Fig C/L C/L C/L/R C/L/R R O Ring: Fig C/L C/L/R C/L/R R R De-Electricity Brush:Suction Fig C/R C/R C/R R R Flat Belt;15x0.65x519 Fig C C C/R C/R R
4 Print Cylinder PREVENTIVE MAINTENANCE SCHEDULE FOR PRINT CYLINDER "Pin PM Schedules are followed by Electrical Drum Copy counter from the Operation Panel" Parts Number Description Parts List Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M Screen Assy'Y L Fig C/R C/R R R R Light Absorber Strip (328X20) Fig C/R C/R R R R Hanger Plate: Screen Fig C/R C/R R R R Ink Blocking Sheet:A4 Fig C/R C/R R R R Seal Tape:A4 Fig C/R C/R R R R Clamp Plate Base Fig C C C/R C/R R Ink Pump Ass'y Fig C/R C/R C/R C/R R Gear:M1X25X8.5 OWC Fig C/CL-AL C/CL-AL R R R Ink Blocking Plate; Front Fig C/R C/R R R R Ink Blocking Plate; Rear Fig C/R C/R R R R Flange Support Roller:Drum Fig C/R C/R R R R MASTER MAKING AREA AND MASTER REMOVAL AREA Master Making Area "This section should be followed by Mechanical Master Counter" 10,000 15,000 20,000 25,000 30,000 35, Satge Glass Fig C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL TPH ; KYT Fig C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL Write Roller Assy LL Fig C/R C/R R R R R Cutter Unit (Shuttle) Fig C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R C/CL-AL/R C/CL-AL/R Pulley; M-Rmv Fig C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL Transfer Belt 2; 2 x 140 Fig x, 59x / 3-31x C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL Pulley Shaft II; M.- Rmv Fig C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
5 RZ3xx/5xx Series PREVENTIVE MAINTENANCE ( Ver ) LEGEND A = ADJUST C = CHECK R = REPLACE L = LUBRICATE WITH WHITE GREASE CL-AL= (Clean with alcohol) CL-DG = (Clean with degreaser CL-SW = (Clean with Soap and water) CL-AIR = (Clean with Blown Air) M =MILLION COPIES ASSUMPTIONS To MAINTAIN RZ390/370/310 Please have all tools for metric sizes. ( Screw Drivers, Spanners, Nut drivers, etc.) Metric Ruler (mm), Snap Ring Pliers for C Clips, Hex Wrenches (1.5mm, 2.00mm, 2.5mm, 3mm, 4mm, 5mm) Flashlight, Voltmeter, stubby type screw drivers, etc.
6 PREVENTIVE MAINTENANCE SCHEDULE FOR RZ 3xx/5xx (RECOMMENDATIONS) First paper Feeding Parts Number Description Parts List Qty Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M Pick-up Roller Fig Evry 0.3M CL-AL C/R C/R C/R C/R C/R C/R Stripper Pad:70 Fig Evry 0.3M CL-AL C/R C/R C/R C/R C/R C/R PF.Clutch Fig C/R C/R C/R C/R C/R Second Paper Feed Pressure Roller Assy:A3 (39x, 59x Fig8 7 1 C/R C/R C/R C/R Pressure Roller Assy:A4 (31x) Fig8 7 1 C/R C/R C/R C/R Timing Roller Fig C/R C/R C/R C/R Gear:M1X15X12 Fig C/R C/R C/R C/R C/R Load Spring Fig C/R C/R C/R C/R C/R Guide Roller Fig C/CL-AL C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R Drive Area Paper Ejection Area Gear Base Block:Vertical Gear Fig C/L C/L C/L R Gear:M1x140x8 Fig5 5 1 C/L C/L C/L R Sector Gear:Ver.Print Position Fig5 8 1 C/L C/L C/L R Gear Wheel:Pressure Control Fig C/L C/L C/L/R R Sector Gear Fig C/L C/L C/L/R R Gear:M1X41+M1X29 Fig C/L C/L C/L/R R Pulley;P42-5Gt Fig C/L C/L C/L/R R Main Gear:Drive Fig C/L C/L C/L/R R Gear:M1X80X10 Fig C/L C/L C/L/R R Belt;645-5Gt-10 Fig C/L C/L C/L C/L/R R Motor Assy (CWRS-445PA) Fig C/L C/L C/L C/L/R R Gear:M0.8X35+M0.8X15 Fig C/L C/L C/L C/L/R R Gear:M0.8X37+M1X15 Fig C/L C/L C/L C/L/R R Gear:M1X31X6 Fig C/L C/L C/L C/L/R R Gear:M1X80X10 Fig C/L C/L C/L/R C/L/R R Piston Head II; Air Pump Fig C/L C/L C/L/R C/L/R R Cylinder: Air Pump Fig C/L C/L C/L/R C/L/R R O Ring: Fig C/L C/L/R C/L/R R R De-Electricity Brush:Suction Fig C/R C/R C/R R R Flat Belt;15x0.65x519 Fig C C C/R C/R R
7 Print Cylinder PREVENTIVE MAINTENANCE SCHEDULE FOR PRINT CYLINDER "Pin PM Schedules are followed by Electrical Drum Copy counter from the Operation Panel" Parts Number Description Parts List Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M Screen Assy'Y L Fig C/R C/R R R R Light Absorber Strip (328x20) Fig C/R C/R R R R Hanger Plate: Screen Fig C/R C/R R R R Ink Blocking Sheet:A3 (39x, 59x) Fig C/R C/R R R R Ink Blocking Sheet:A4 (31x) Fig C/R C/R R R R Seal Tape:A3 (39x, 59x) Fig C/R C/R R R R Seal Tape:A4 (31x) Fig C/R C/R R R R Clamp Plate Base Fig C C C/R C/R R Ink Pump Ass'y Fig C/R C/R C/R C/R R Gear:M1X25X8.5 OWC Fig C/CL-AL C/CL-AL R R R Ink Blocking Plate Front Fig C/R C/R R R R Ink Blocking Plate Rear Fig C/R C/R R R R Flange Support Roller:Drum Fig C/R C/R R R R Master Making Area MASTER MAKING AREA AND MASTER REMOVAL AREA "This section should be followed by Mechanical Master Counter" 10,000 15,000 20,000 25,000 30,000 35, Stage Glass:GLS-Platen Fig C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL TPH 303R11 (39x, 59x) Fig C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL TPH 206R39 (31x) Fig C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL Write Roller Assy A3 (39x, 59x) Fig C/R C/R R R R R Write Roller Assy B4 (31x) Fig C/R C/R R R R R Cutter Unit (Rotary) (39x, 59x) Fig C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R C/CL-AL/R C/CL-AL/R Cutter Unit (Shuttle) (31x) Fig C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R C/CL-AL/R C/CL-AL/R Master Removal Area Pulley; M-Rmv (39x, 59x) Fig C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL Pulley; M-Rmv (31x) Fig C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL Transfer Belt 2; 2 x 140 Fig or x, 59x / 3-31x C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL Pulley Shaft; M.-Rmv (39x, 59x) Fig C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL Pulley Shaft II; M.- Rmv (31x) Fig C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
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