Auber Instruments v1.1 12/29/ Enclosure Disassembling all the screws and the enclosure will be spitted into four pieces:

Transcription

1 1. Enclosure Disassembling all the screws and the enclosure will be spitted into four pieces: Figure 1. Top and Body of Qbox1. Figure 2. Rear Plate of Qbox1. Note: please use a hand drill to enlarge the three holes to 3.75mm diameter and fit the pairing screws of L14-30P inlet. 1

2 Figure 3. Front Plate of Qbox1. Figure 4. Bottom Plate of Qbox1. Note: Due to the space inside the enclosure is limited, we recommend to start with the installation of heat sink, SSR and fuse holder first, and then do the wiring for all the other parts. During all the wiring process, the enclosure should be kept upside down; the bottom plate should be assembled back lastly. 2

3 2. Heat Sink and Solid State Relay (SSR) There are (4) M6 screws offered to mount the heat sink on the top of CUBE box. Heat Sink Figure 5. Top view of heat sink installation. Figure 6. Bottom view of heat sink installation. 3

4 Figure 7. Apply Silicon Grease uniformly before mounting the SSR. SSR Figure 8. Using (2) M4 screws provided to mount the SSR on the heat sink. 4

5 3. Fuse Holders. Two pairs of M3 screw and nuts are provided to mount each fuse holder. Figure 9. Before mounting, align the fuse holder with mounting holes on the box wall first. Note: Screw cap is facing outside. Figure 10. Outside View of fuse holder mounting. 5

6 Note: M3 nut should be placed inside to fix the fuse holder. Figure 11. Inside View of fuse holder mounting. Mount the second fuse holder with the same way and then put fuses on them before wiring. 6

7 4. Wire Preparation Table 1. The total length of each wire needed. Wire Color 10AWG 14/16 AWG 22/24AWG Green 1 ft 1 ft 0 ft White 0 ft 2 ft 1 ft Black 2 ft 3 ft 1 ft Red 3 ft 0 ft 1 ft RTD Extension Wire This is offered in the kit and soldered with XLRCON-M-B connector. Table 2. The total number of connectors needed. Connector Types QTY For Yellow #10 Stud Ring Terminal (12-10AWG) 4 Ground Red Insulated Female Disconnect Square (16-14AWG) 6 Pump Outlets Red #6 Stud Locking Spade/Fork Terminal (22-18 AWG) 6 Controller Yellow #8 Stud Locking Spade/Fork Terminal (12-10 AWG) 2 SSR Output Blue Vinyl Fully Insulated Female Wire Disconnect (16-14AWG) 4 Fuse holder Stripping or crimping your wire with fitting connectors. Note: All wire labeled in the photos below has length in centimeter unit. Figure 12. Ground wires. Figure 13. Neutral wires. 7

8 Figure AWG hot wires. Figure AWG hot wires. Figure 16. Other wires. 8

9 5. Parts Wiring. Note: using 8-32 nut as Grounding Post. XLRCON-M-B L6-30R Figure 17. Rear plate assembly and ground wiring. (Note: L6-30R heater output should be mount be (2) M4 screws provided; XLRCON-M-B connector requires (2) pairs of M3 screws and nuts.) Figure 18. Continue with the hot wires for rear plate. 9

10 Breaker Switch L14-30P Figure 19. Front plate assembly and wiring. (Connect the breaker switch with L14-30P power inlet like the photo. Only left the SSR, XLRCON-M-B and fuse holders connection before assembling the enclosure pieces back.) Figure 20. While assembling the front plate and rear plate with enclosure body piece, finish the SSR wiring, sensor connector wiring before tightening all the screws. Due to the limit space inside the enclosure, you may need to lean the plate a little bit while doing the wiring. Please slide in the front plate first before the rear plate. 10

11 Figure 21. Snap-in the 14-AWG black wire with insulated disconnect connectors to fuse holders. 11

12 6. Test. Figure 22. A wiring completed unit. Before closing the enclosure with bottom plate, you can do a simple test with 240V input power and load. For example, wiring a 220V light bulb to test the heater output and use a 120V lamp to test the pump output. The DSPR310 controller has initial status to be stop; one needs to press the run button once to start heating. And please remember to plug the sensor while testing. In the case if there is no power from the heater outlet, please check SSR indicator and controller OUT light action; they should work synchronously. If no power from the pump outlet when switch is at ON position, please check if fuse has been placed first. After test, apply hot glue or silicon sealant for controller and the 5-15R pump outlets; these parts do not come with mounting screw, so they may go loose after time. Last, close it by fasten the screws on the bottom plate and you can start brewing with it. 12

13 Appendix. Tools Recommendation Philip screw driver sets. Flat head screw driver sets. Hand drill. Ruler and caliper. Wire cutter, wire stripper and wire crimping tool. Hot gun or multipurpose sealant. Multimeter. Cable ties and mounting pads (option). Auber Instruments Inc North Point Parkway, Suite 99, Alpharetta, GA Tel: Copyright , Auber Instruments All Rights Reserved. No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of Auber Instruments. Auber Instruments retains the exclusive rights to all information included in this document 13