C272 SERVICE MANUAL MIU
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1 C272 SERVICE MANUAL MIU
2 LEGEND PRODUCT COMPANY CODE GESTETNER LANIER RICOH SAVIN C272 CP6250 LDD345 DX DNP DOCUMENTATION HISTORY REV. NO. DATE COMMENTS * 03/2009 Original Printing
3 C272 LE OF CONTENTS PRODUCT INFORMATION 1. PRODUCT INFORMATION SPECIFICATIONS MECHANISM OVERVIEW COMPONENT LAYOUT ELECTRICAL COMPONENT LAYOUT DRIVE LAYOUT GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS INSTALLATION 2. INSTALLATION INSTALLATION REQUIREMENTS OPTIMUM ENVIRONMENTAL CONDITION ENVIRONMENTS TO AVOID POWER CONNECTION MACHINE ACCESS POWER SOCKETS FOR PERIPHERALS INSTALLATION PROCEDURE MAIN UNIT Accessory Check Installation Procedure Brand Setting OPTIONAL INSTALLATION PLATEN COVER INSTALLATION (OPTION) Accessory Check Installation Procedure ADF INSTALLATION (OPTION) Accessory Check Installation Procedure SM i C272
4 ADF Stabilizer Installation TAPE DISPENSER TYPE 20 (OPTION) Accessory Check Installation Procedure OPTIONAL DRUMS NETWORK PRINTER CONTROLLER (PRINTER BOARD FV-LT) Accessory Check Installation procedure PREVENTIVE MAINTENANCE 3. PREVENTIVE MAINTENANCE MAINTENANCE LES REPLACEMENT AND ADJUSTMENT 4. REPLACEMENT & ADJUSTMENT GENERAL CAUTION SYMBOLS BEFOREHAND SPECIAL TOOLS IMAGE ADJUSTMENT SP6-10: MASTER WRITING SPEED SP6-21: PAPER REGISTRATION POSITION SP6-05, 6-06: SCANNING SPEED PLATEN, ADF SP6-03, 6-04: SCANNING START POSITION PLATEN, ADF SP6-01, 6-02: MAIN SCAN POSITION PLATEN, ADF SP6-31: SBU CALIBRATION COVERS AND BOARDS FRONT COVER, OPERATION PANEL REAR COVERS PRINT KEY, MASTER MAKING KEY MPU PSU SCANNER EXPOSURE GLASS, SCALES C272 ii SM
5 4.5.2 SBU AND LAMP SILIZER, SCANNER MOTOR ORIGINAL SIZE SENSORS SCANNER H.P. SENSOR, PLATEN COVER SENSOR EXPOSURE LAMP (XENON LAMP) SCANNER WIRES MASTER EJECT MASTER EJECT UNIT MASTER FEED MASTER MAKING UNIT THERMAL HEAD Installation DUCT PLATE HP SENSOR, DUCT PLATE MOTOR CUTTER UNIT THERMAL HEAD DRIVING UNIT DUCT JAM SENSOR ADJUSTMENT MASTER EDGE SENSOR ADJUSTMENT ND DRUM MASTER SENSOR ADJUSTMENT MASTER END SENSOR ADJUSTMENT THERMAL HEAD VOLTAGE ADJUSTMENT PAPER FEED PICK-UP ROLLER, PAPER FEED ROLLER, FRICTION PAD PAPER SEPARATION PRESSURE ADJUSTMENT PAPER WIDTH DETECTION BOARD PRINTING PRESS ROLLER PRESS ROLLER RELEASE LEVER ADJUSTMENT PRINTING PRESSURE ADJUSTMENT DRUM PREPARATION CLOTH SCREEN Installation CLAMPER, METAL SCREEN Installation MYLAR SEAL INK PUMP ADJUSTMENT INK ROLLER UNIT, INK ROLLER ONE-WAY CLUTCH SM iii C272
6 IDLING ROLLER MOTOR, IDLING ROLLER HP SENSOR DOCTOR ROLLER GAP ADJUSTMENT INK DETECTION ADJUSTMENT MAIN MOTOR PULLEY POSITION MAIN DRIVE TIMING BELT ADJUSTMENT PAPER DELIVERY PAPER DELIVERY UNIT FAN MOTOR, EXIT SENSOR EXIT PAWL ADJUSTMENT Timing Adjustment Clearance Adjustment AIR PUMP ADJUSTMENT CHOCKS NETWORK PRINTER CONTROLLER PRINTER BOARD (FV-LT) SOUND-PROOFING CUSHIONS PAPER FEED LEFT, PAPER FEED RIGHT PAPER EXIT MASTER EJECT UNIT COVER BASE SYSTEM MAINTENANCE REFERENCE 5. SYSTEM MAINTENANCE REFERENCE SERVICE PROGRAM MODE SP LES USING SERVICE PROGRAM MODES Accessing SP Modes How to Select a Program Number FIRMWARE UPDATE TYPE OF FIRMWARE BEFORE YOU BEGIN DOWNLOAD MAIN FIRMWARE (SP8-1) UPLOAD MAIN FIRMWARE (SP8-2) DOWNLOAD CONTROLLER FIRMWARE (SP9-40) Overview C272 iv SM
7 Preparing To Download Firmware Downloading the Firmware to the Machine TROUBLESHOOTING 6. TROUBLESHOOTING SERVICE CALL CONDITIONS ELECTRICAL COMPONENT DEFECTS FUSE, LED, VR, DIP-SW, AND TP LES C272 SERVICE MANUAL APPENDICES SEE C727 SERVICE MANUAL APPENDICES SECTION FOR DETAILED LE OF CONTENTS DOCUMENT FEEDER (C600) SEE SECTION C600 FOR DETAILED LE OF CONTENTS SM v C272
8 PRODUCT INFORMATION APPENDIX: SPECIFICATIONS Document Feeder (C600) INSTALLATION APPENDIX: PREVENTIVE MAINTENANCE POSITION 1 POSITION 2 PREVENTIVE MAINTENANCE APPENDIX: SERVICE CALL CONDITIONS POSITION 3 REPLACEMENT AND ADJUSTMENT APPENDIX: ELECTRICAL COMPONENT DEFECTS POSITION 4 SYSTEM MAINTENANCE REFERENCE APPENDIX: SP MODE LES POSITION 5 TROUBLESHOOTING POSITION 8 POSITION 6 POSITION 7
9 C272/C273 LE OF CONTENTS C272/C273 PARTS LOCATION AND LIST Locations of Unit Exterior (C272/C273) Operation Panel (C272/C273) Scanner Unit 1 (C272/C273) Scanner Unit 2 (C272/C273) Scanner Unit 3 (C272/C273) Paper Table Section (C272/C273) Paper Feed Section (C272/C273) Paper Registration (C272/C273) Plotter Unit 1 (C272/C273) Plotter Unit 2 (C272/C273) Plotter Unit 3 (C272/C273) Press Roller Section (C272/C273) Drum Unit 1 (C272/C273) Drum Unit 2 (C272/C273) Drum Unit 3 (C272/C273) Drum Unit 4 (C272/C273) Vacuum Fan Unit (C272/C273) Delivery Table 1 (C272/C273) Delivery Table 2 (C272/C273) Delivery Table CD (C272/C273) Master Eject Unit 1 (C272/C273) Master Eject Unit 2 (C272/C273) Drive Section 1 (C272/C273) Drive Section 2 (C272/C273) Electrical Section 1 (C272/C273) Electrical Section 2 (C272/C273) Frame Section (C272/C273) MPU Board (C272/C273) Decals And Documents (C272/C273) Accessories And Special Tools (C272/C273) C272/C273 PARTS INDEX PARTS INDEX... 2 PLATEN COVER UNIT TYPE 1018 (B406) PARTS LOCATION AND LIST 1.PLATEN COVER TYPE 1018 (B406)... 2 PLATEN COVER UNIT TYPE 1018 (B406) PARTS INDEX PARTS INDEX... 2 DOCUMENT FEEDER (C600) PARTS LOCATION AND LIST 1.EXTERIOR (C600) ORIGINAL LE (C600) PAPER FEED (C600) TRANSFER SECTION (C600) PAPER EXIT (C600) ELECTRICAL SECTION (C600) FRAME SECTION (C600)... 14
10 DOCUMENT FEEDER (C600) PARTS INDEX PARTS INDEX... 2 TAPE DISPENSER TYPE 20 (C651) PARTS LOCATION AND LIST 1.EXTERIOR (C651) DECAL (C651)... 4 TAPE DISPENSER TYPE 20 (C651) PARTS INDEX PARTS INDEX... 2 Printer Unit Type4545 (C654) PARTS LOCATION AND LIST 1.Printer Unit (C654) CTL Board (C654)... 4 Printer Unit Type4545 (C654) PARTS INDEX PARTS INDEX... 2
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