THIS LISTING SHOWS ALL KIT COMPONENT PARTS, PLUS LISTS THE TOOL(S) THE KIT SERVICES.
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1 TO INFORM YOU PRODUCT SUPPORT BULLETIN # 288 TO: AUTHORIZED Portable Electric Tool SERVICE STATIONS DATE: JUNE, 1996 BRANCH OFFICE/SERVICE CENTERS, BRANCH MANAGERS REGIONAL MANAGERS, DISTRICT MANAGERS, SALES SUPPORT REPRESENTATIVES FROM: Corbert A. Garb - National Service Manager TOOL(S)\PRODUCT(S) AFFECTED: 14-XX-XXXX SERVICE KITS SUBJECT: BILL OF MATERIAL - 14-XX-XXXX SERVICE KITS THE BILL OF MATERIAL, LISTING THE COMPONENT PARTS FOR CURRENT SALABLE SERVICE REPLACEMENT 14-XX-XXXX SERVICE REPLACEMENT KITS IS INDEXED AND LISTED ON THE FOLLOWING PAGES. THIS LISTING SHOWS ALL KIT COMPONENT PARTS, PLUS LISTS THE TOOL(S) THE KIT SERVICES. ************************************************************************************************ INDEX: This bulletin is for informational purposes. PLEASE PLACE IN SERVICE PARTS LIST MANUAL INDEX AREA MILWAUKEE ELECTRIC TOOL CORPORATION WEST LISBON ROAD * BROOKFIELD, WISCONSIN (414)
2 MOTOR HOUSING ASSEMBLY NEEDLE BEARING TERMINAL TERMINAL GROUND WIRE ASSEMBLY MOTOR HOUSING GROUNDING PIN 1 TOOLS: MOTOR HOUSING ASSEMBLY BRUSH TUBE GROUND WIRE ASSY HOUSING GROUND PIN BALL BEARING RET. SLUG 1 TOOLS: , , , , MOTOR HOUSING ASSEMBLY BRUSH TUBE TERMINAL GROUND PIN HOUSING 1 TOOLS: , , , , , , , , , , , , , , MOTOR HOUSING ASSEMBLY BRUSH TUBE MOTOR HOUSING 1 TOOLS: FRONT HOUSING ASSEMBLY ROLL PIN FRONT HOUSING O-RING SLEEVE BEARING 2 TOOLS: 6246, MOTOR HOUSING KIT SCREW MOTOR HOUSING SPADE HANDLE 1 TOOLS: ,1630-1,1631-4,1660-1, BELT SANDER SERVICE KIT NAMEPLATE KIT BRUSH CAP PULLEY COVER BLOWER HOUSING FRT. MTR. HOUSING ASSY REAR MTR. HOUSING ASSY BLOWER HOUSING GASKET 1 TOOLS: 5920, SERVICE KIT BRUSH CAP PULLEY COVER FRONT MOTOR ASSY BLOWER HOUSING REAR MOTOR ASSY BLOWER HOUSING GASKET 1 TOOLS: 5930, MOTOR HOUSING ASSEMBLY MOTOR HOUSING GROUND PIN TERMINAL- LOWER TERMINAL- UPPER TERMINAL- FIELD GROUND WIRE ASSEMBLY 1 TOOLS: , , , , , , , , , , , , PUMP REBUILDING KIT TOOL: CLUTCH KIT CYLINDER GASKET 2 HEAD GASKET 2 INLET VALVE 2 MANIFOLD SLEEVE 2 OUTLET VALVE 2 PISTON RING 4 PISTON SEAL 4 RIDER RING NEEDLE BEARING BEARING THRUST BEARING CLUTCH GEAR BIT RETAINING SPRING SEPERATOR SPRING DRIVE CHUCK THRUST WASHER 2 TOOLS: , SWITCH CONVERSION KIT 2
3 SWITCH CLIP 1 TOOLS: , , SWITCH & HANDLE CONV. KIT SCREW SCREW SWITCH HANDLE- LEFT HANDLE- RIGHT 1 TOOLS: 0101, , , , 0141, 0181, 0221, ,5390, 5392, , ,6747-1, , , ,6850,
4 SWITCH CONVERSION KIT SCREW SCREW SWITCH HANDLE HALF- LEFT HANDLE HALF- RIGHT 1 TOOLS: 0101, 0121, 0141, 0161, 0181, 0181, 0221, 5390, 6850, , 6860 TOOLS: 1600, , , , 1650, , , , , , , , 1850, , 1854, , , SERVICE KIT SPINDLE SHAFT 1 TOOL: SWITCH CONVERSION KIT SCREW SCREW SWITCH HANDLE HALF- LEFT HANDLE HALF- RIGHT 1 TOOLS: SWITCH & HANDLE CONV. KIT SCREW SCREW SWITCH HANDLE HALF- LEFT HANDLE HALF- RIGHT BEARING KIT BALL BEARING SPINDLE SPACER SPINDLE SPACER 1 TOOLS: 6145, BEARING KIT BALL BRG BEARING SPACER SPINDLE SPACER 1 TOOLS: 4090, 4094, , 4095, 4099, , 4029, 4030, 4034, 4035, 4039, 4079, SWITCH CONVERSION KIT SWITCH CONNECTOR TERMINAL 1 TOOLS: HANDLE KIT SCREW HANDLE HALF- LEFT HANDLE HALF- RIGHT 1 TOOLS: SPADE HANDLE KIT SPADE HANDLE WASHER BEARING & NUT ASSY BALL BRG SPINDLE NUT 1 TOOLS: 6125, SWITCH KIT REMOTE ELECTRONIC ASSY SWITCH JUMPER WIRE 1 TOOLS: , CONTROL ASSEMBLY KIT HEX NUT SWITCH 1 TOOLS: ONLY FOR MAG STAND CONTROL PANEL TOOLS: , HANDLE KIT SCREW LEFT HANDLE HALF RIGHT HANDLE HALF SWITCH KIT PART # DESCRIPTION QTY CLIP SWITCH 1 TOOLS: SERVICE KIT 4
5 SCREW MOTOR HOUSING 1 TOOLS: 5196, 5211, 5223, 5455, 5535, 6072, SERVICE ARMATURE KIT VOLT ARMATURE GEAR ASSEMBLY 1 TOOLS:
6 SERVICE ARMATURE KIT VOLT ARMATURE INTERMEDIATE GEAR 1 TOOLS: SCREW SWITCH SWITCH BUTTON SPACER 1 TOOLS: 4201, , 4202, 4221, , 4231, ARMATURE CONVERSION KIT ARMATURE INTERMEDIATE GEAR ASSY FOAM SLUG KIT FOAM SLUGS 10 TOOLS: 6056, 6258, 6090, 6108 TOOLS: ALL D HANDLE DRILLS ARMATURE CONVERSION KIT ARMATURE BEARING ARMATURE 1 TOOLS: PUSH HANDLE KIT HANDLE BRACKET PUSH HANDLE PIN RING 1 TOOLS: 8911, 8912, 8916, 8917, 8921, HANDLE KIT WASHER SCREW HANSLE SPACER 1 TOOLS: , , , 1856, , MOTOR HOUSING KIT CARBON BRUSH ASSEMBLY BRUSHOLDER ASSEMBLY BRUSH RETAINING SCREW WASHER MOTOR HOUSING BEARING RETAINING SLUG 1 TOOLS: 1700, , 1750, , 1850, , SWITCH KIT PANEL INSULATOR RECTIFIER ASSEMBLY RESISTOR ASSEMBLY SWITCH 1 TOOLS: SWITCH ASSY KIT SPINDLE SERVICE KIT SPINDLE SHAFT SPINDLE WASHER 1 BULK FLANGE WASHER 1 TOOLS: 5455, ROUTER -BALL BEARING SERVICE KIT BALL BEARING BEARING SPACER HOUSING SPACER 1 TOOLS: 5620, ARMATURE CONVERSION KIT BALL BRG BALL BRG ARMATURE 1 TOOLS: CHAIN SPROCKET KIT MOLDED SPROCKET DRIVE CHAIN 1 TOOLS: 6225, 6226, 6227, CHAIN SPROCKET KIT SPROCKET DBL STRAND ROLLER CHAIN 1 TOOLS: 6230, CHAIN/SPROCKET KIT SPROCKET- 31 TOOTH DBL STRAND ROLLER CHAIN 1 TOOLS: 6230, ,
7 BRUSH SERVICE KIT PART # DESCRIPTION QTY, BRUSHES COVER CAP O RING O-RING O-RING O-RING GASKET GASKET DAMPING RING QUAD RING K GREASE 1 TOOLS: 5341, 5343, , 5347, , , ,
8 HAMMER SERVICE KIT CAP O RING O RING O RING O RING GASKET GASKET GASKET QUAD RING K GREASE 1 TOOLS: 5341, 5343, , 5347, , , , SAW SPRING KIT ¼ SAW SPRING ¼ SAW SPRING 1 TOOLS: 6365, SPRING REPLACEMENT KIT SCREW SPRING 1 TOOLS: 6377, 6378, 6387, INTERMEDIATE GEAR KIT INTERMEDIATE GEAR 1 TOOLS: 6500, 6505, 6506, 6507, 6510, 6511, 6512, SCREW SCREW GROOVE PIN NOSE ASSEMBLY HOUSING BELLEVILLE SPRING BIT LOCK SPRING GASKET GASKET BIT LOCK DUST SEAL-HEX DUST SEAL- ROUND THRUST WASHER 1 TOOLS: 5341, , 5347, V.A. ADJ BRKT. KIT ANGULAR ADJ. BRACKET VERTICAL ADJ. BRACKET 1 TOOLS: 6365, V.A. ADJ. ARKT. KIT ANGULAR ADJ. BRKT ¼ VRT. ADJ. BRKT. 1 TOOLS: 6405, ARMATURE & GEAR KIT ARMATURE SPINDLE GEAR 1 TOOLS: 6367,6365,6405, ROUTER CAP KIT SCREW SCREW SCREW BRUSH TUBE CORD UPPER BEARING HOUSING CORD CLAMP SWITCH CLAMP CORD STRAIN RELIEF 1 TOOLS: 5620, 5660, BRUSH HOLDER KIT LH BRUSH HOLDER ASSMBLY RH BRUSH HOLDER ASSMBLY. 1 TOOLS: 5192, 6145, 6146, 6245, NOSE SERVICE KIT STEEL BALL BRUSH HOLDER SERVICE KIT SCREW SCREW BRUSH BRUSH HOLDER BRUSH TUBE CLIP BRUSH CAP SCREW TERMINAL LEAD ASSEMBLY LEAD ASSEMBLY 1 TOOLS: , , 6225, 6227, BRUSH SERVICE KIT CARBON BRUSH COVER CAP O -RING O -RING O -RING O -RING GASKET GASKET DAMPING RING QUAD RING SEAL K - GREASE 1
9 TOOLS: SERVICE KIT JAM NUT ARMATURE 1 TOOLS: ¼ SHOE ASSY. KIT LOCK NUT SHOE ASSY PIVOT PIN 1 TOOLS: 6377, 6378,
10 ¼ SHOE ASSY. KIT LOCK NUT SHOE ASSY PIVOT PIN 1 TOOLS: 6378, HAMMER SERVICE KIT BRUSH BRUSH SPRING ASSY O- RING O- RING O- RING O- RING O- RING RETAINING RING- INTERNAL BEARING CUP GASKET FOAM SLUG ROLLER PIN OIL SEAL K GREASE 1 TOOLS: LUBRICATION SERVICE KIT O- RING O- RING O- RING O- RING O- RING O- RING SPRING RING GUIDE GASKET RING CUSHION SEAL- STRIKER SEAL- RAM & PISTON M GREASE 5 TOOLS: SLUG AND SCREW KIT WING SCREW BRASS SLUG 1 TOOLS: 4202, SHIFT CAM KIT DOWEL PIN COMPRESSION SPRING SHIFT CAM ASSY. 1 TOOLS: , UPPER & LOWER DRUM KIT SCREW LOWER DRUM UPPER DRUM 1 TOOLS: CLAMP MECHANISM CARRIAGE BOLT LOCK NUT CONICAL SPRING LEVER CLAMP PLATE MOUNTING PLATE DETENT PLATE 1 TOOLS: SERVICE KIT CARBON BRUSH ASSY O- RING O- RING O- RING RETAINING RING RETAINING RING SHEAR PIN TROSTEL SEAL 2 TOOLS: DYMODRILL SERVICE KIT BRUSH O- RING O- RING O- RING RETAINING RING RETAINING RING SHEAR PIN TROSTEL SEAL 2 TOOLS: 4079, 4090, 4094, CLUTCH GEAR SERVICE KIT CLUTCH GEAR ASSY STEEL BALL BEARING BIT RETAINING SPRING CLUTCH CHUCK 1 TOOLS: SERVICE KIT CLUTCH GEAR ASSY STEEL BALL BEARING BIT RETAINING SPRING CLUDTCH CHUCK 1 TOOLS: GEAR SERVICE KIT
11 nd INTERMEDIATE PINION nd SPINDLE GEAR 1 TOOLS: , BEVEL GEAR KIT BEVEL GEAR BEVEL PINION 1 TOOLS: 6066, , 6068,
12 BEVEL GEAR KIT BEVEL GEAR BEVEL PINION 1 TOOLS: BEVEL GEAR KIT BEVEL GEAR BEVEL PINION 1 TOOLS: BEVEL GEAR KIT SPIRAL BEVEL GEAR SPIRAL BEVEL PINION 1 TOOLS: 6065, BEVEL GEAR KIT BEVEL GEAR GEAR- PINION 1 TOOLS: 6140, , 6141, 6145, PISTON SERVICE KIT O- RING PISTON 1 TOOLS: SERIES HAMMER KIT STEEL BALL BALL BEARING BALL BEARING LOCK NUT BRUSH O- RING O- RING O- RING EXTERNAL RETAINING RING RETAINING RING RETAINING RING 1 TOOLS: 5300, 5310, VERTICAL ADJUSTMENT BRACKET KIT SCREW VERTICAL ADJ. BRACKET 1 TOOLS: LUBRICATION SERVICE KIT O-RING CUP WASHER GASKET- GEAR CASE COVER GASKET- BARREL RING- RETAINING RING-FELT RING- WRIST PIN RETAINING SEAL- SWITCH SEAL- STRIKER SEAL- PISTON NYLON WASHER M GREASE-3oz. 4 TOOLS: HAMMER SERVICE KIT GROMMET BRUSH SPRING ASSY O- RING O- RING O- RING O- RING O- RING O- RING RETAINING RING- EXTERNAL RETAINING RING- INTERNAL CRANK CASE COVER GASKET GEAR CASE GASKET ROLLER PIN QUAD RING SEAL K GREASE 1 TOOLS: HAMMER SERVICE KIT BRUSH GROMMET BRUSH SPRING ASSY O- RING O- RING O- RING O- RING O- RING O- RING RETAINING RING- EXTERNAL RETAINING RING- INTERNAL CRANK CASE COVER GASKET GEAR CASE GASKET ROLLER PIN QUAD RING SEAL K GREASE 1 TOOLS: HAMMER SERVICE KIT O- RING O- RING O- RING O- RING O- RING RETAINING RING RETAINING RING- INTERNAL DUST CAP 1
13 GASKET ROLLER PIN K GREASE 1 TOOLS: VERTICAL & ANGULAR ADJUSTING BRACKET KIT SCREW VERTICAL ADJ. BRACKET ANG. BRKT. ASSY FRONT BLADE GUARD 1 TOOLS: 6365,
14 CRANKCASE SERVICE KIT SHIFT DISK ASSY CRANKCASE O- RING SERVICE BARREL SHIFT LEVER BALL RETAINING SLUG 1 TOOLS: CRANKCASE SERVICE KIT SCREW CRANKCASE CLUTCH COVER O- RING SERVICE BARREL 1 TOOLS: , CRANKCASE SERVICE KIT SHIFT DISK ASSY CRANKCASE O- RING SERVICE BARREL SHIFT LEVER BALL RETAINING SLUG 1 TOOLS: , 5347, ROTOSTOP SERVICE KIT SHIFT DISK ASSY O- RING SHIFT LEVER BALL RETAINING SLUG 1 TOOLS: 5352, SERVICE PLUG KIT LOCKING PLUG 1 TOOLS: SERVICE KIT PINION SHAFT ASSY SPINDLE ASSY SPRING 1 TOOLS: , , LUBRICATION SERVICE KIT CAP, COVER DAMPING WASHER-RUBBER SEAL COVER O-RING O-RING BEARING CUP GASKET DUST SEAL- HEX DUST SEAL- ROUND N GREASE- 5oz. 1 TOOLS: 5311, 5316, , MOTOR HOUSING KIT SCREW SCREW SCREW SCREW SCREW MOTOR HOUSING BALL BEARING RET SLUG PIPE HANDLE HANDLE GRIP 1 TOOLS: , MOTOR HOUSING KIT SCREW SCREW SCREW SCREW SCREW SCREW MOTOR HOUSING 1 TOOLS: MOTOR HOUSING KIT SCREW SCREW SCREW MOTOR HOUSING 1 TOOLS: 5351, MOTOR HOUSING KIT SCREW SCREW SCREW SCREW MOTOR HOUSING 1 TOOLS: MOTOR HOUSING SERVICE KIT BEARING WOODRUFF KEY SCREW SCREW SCREW SCREW SCREW SCREW 1
15 BLADE RELEASE SHAFT ASSY MOTOR HOUSING BLADE RELEASE LEVER PULLEY SUPPORT COIL SHIELD WAVE WASHER 1 TOOLS: 6225, BEARING PLATE KIT SCREW BEARING PLATE 1 TOOLS: 6500, 6505, 6506, 6507, 6510, 6511, 6513,
16 WOBBLE SHAFT KIT EXTERNAL RETAINING RING WOBBLE SHAFT ASSY SHAFT PIN 1 TOOLS: 6500, 6505, 6506, 6507, 6510, 6511, 6512, SHAFT AND GEAR KIT WOODRUFF KEY INTERMEDIATE GEAR INTERMEDIATE SHAFT 1 TOOLS:
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