ELECTRIC MOTOR DRIVEN, SKID MOUNTED CHEMICAL DOZING PUMP. The motor shall be 3 phase, squirrel cage, AC Induction motor.
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1 Page:1/5 OIL INDIA LIMITED (A Govt. of India Enterprise) P.O. Duliajan , Assam. Fax No , Tender No. & Date : DFD0792L09/ Bid Security Amount : INR 0.00 OR USD 0.00 (or equivalent Amount in any currency) Bidding Type : Single Bid (Composite Bid) Bid Closing On Bid Opening On : at 13:00 hrs. (IST) : at 13:00 hrs. (IST) Performance Guarantee : Not Applicable OIL INDIA LIMITED have issued Limited tenders to following parties for items detailed below. For General Terms & Conditions, please refer to Document No. MM/GLOBAL/01/2005 available in OIL's web site: Item No./ Mat. Code 10 0C Material Description ELECTRIC MOTOR DRIVEN, SKID MOUNTED CHEMICAL DOZING PUMP Technical Specification : 1.0 Dosing Pump 1.1 Quantity 11(Eleven) nos. 1.2 Type Electric Motor Driven Reciprocating plunger type with local flow adjustable mechanism. 1.3 Liquid Handled Flow Improver Viscosity 85 cp at 40deg. C 1.4 Duty Continuous 1.5 Discharge Capacity LPH Discharge pressure kg/cm Suction/Delivery 0.5"/0.5" 1.8 MOC of wetted parts: a) Head AISI 304 b) Plunger AISI 304 c) Valves(suction/discharge) AISI 304 d) Gland Packing PTFE 1.9 Operating Temperature Deg. C Quantity UOM 11 NO SPECIFICATION FOR THE FLP MOTOR : Type : 1. The motor shall be 3 phase, squirrel cage, AC Induction motor. 2. The motor shall be FLAMEPROOF type, suitable for installation in Zone 1 Hazardous Area, Gas Group IIA and IIB, of Oil Mine. The motor shall be certified by Govt. of India, Central Mining Research Institute, Dhanbad, India (CMRI) and approved by Govt. of India, Director General of Mines Safety (DGMS) for FLP construction and use in above area. Standards Rated output : IS-2148, 325, The motor rating shall be minimum 10 % higher than the input shaft HP required for running of the driven equipment at the rated continuous output. Enclosure : TEFC with Degree of protection - IP55
2 Page:2/5 Tender No. & Date : DFD0792L09/ Item No./ Mat. Code Material Description Insulation : Class F with temperature rise limited to that of class B No of phases : Three Voltage : Motor shall be suitable for 415 ± 6% volts, 3 Phase, 50 cycles, AC supply and should withstand high voltage fluctuation. Freq. : 50 Hz ± 3% RPM : To match driven pump Duty : Continuous (S1) Mounting : Horizontal, foot mounted Type of Drive Cooling : : Direct Coupled With bi-directional fan at NDE Staring : DOL for motors up to 12.5 HP; YD for motor above 12.5 HP Switching : 15 Starts /Hr. Terminal Box : Cable termination box with brought out terminals suitable for terminating PVCA alluminium cables of proper size as per rating of motor (01 no. for DOL; 02 nos for YD starter). Terminal shall be of brass with non-hygroscopic insulation support (FRP or DMC) suitable for tropical climate. Glands : Adequate nos of FLP glands (depending on motor rating and type of starter) shall be supplied with the motor. The FLP glands shall be suitable for installation in Hazardous Area Zone 1 and Gas Group IIA and IIB, of Oil Mine. The glands shall be certified by Govt. of India, Central Mining Research Institute, Dhanbad, India (CMRI) and approved by Govt. of India, Director General of Mines Safety (DGMS). Earthing : Two nos of earthing studs to be provided on both sides of the motor. Earthing system for the motor shall be as per the IS: Lifting Eye: : One no. lifting hook shall be provided for lifting the motor. Markings : - Name plate details with name of manufacturer, frame size, rated voltage, rated out put, current, frequency, type of duty, class of insulation, no. of phases, speed in rpm at rated out put, degree of protection, winding connections, amb temp, bearing sizes, lubricant, lubrication material and year of manufacture - CMRI certification details - DGMS approval details - DGMS Mark as per DGMS approval Make : Bharat Bijlee/ Crompton Greaves/ KEC/ Siemens/NGEF. Quantity UOM SPECIFICATION FOR THE FLP STARTER : Type : 1. The starter shall be suitable for 3 phase, 415v, 50 Hz squirrel cage, AC Induction motor 2. The starter shall be FLAMEPROOF type, suitable for installation in Zone 1 Hazardous Area, Gas Group IIA and IIB, of Oil Mine. The starter shall be certified by Govt. of India, Central Mining Research Institute, Dhanbad, India (CMRI) and approved by Govt. of India, Director General of Mines Safety (DGMS) for FLP construction and use in above area. Standards : IS-13947, Enclosure : FLP with Degree of protection - IP55
3 Page:3/5 Tender No. & Date : DFD0792L09/ Item No./ Mat. Code Material Description Quantity UOM Voltage : Starter shall be suitable for 415 ± 6% volts, 3 Phase, 50 cycles, AC supply and should withstand specified voltage fluctuation. Freq. : 50 Hz ± 3% Detail of components a) Power contactor(s) with auxiliary contacts. AC3 current rating of Power contactor for starter should be 30% higher than the AC 3 current rating of the contactors recommended by motor starter selection chart of L&T/ Siemens/ Schneider. However minimum size of contactor shall be b) Suitably rated bimetallic thermal overload relay with AUTO/ MANUAL reset. c) Isolator with operating handle. Handle shall operate from outside the enclosure. d) Control circuit shall operate on 240/415vAC. e) Electronic timer for Y/D delay (in case of Y/D starter). f) Moulded fuse holders, suitably fused, for control circuits. Fuse holder with solid link shall be provided for neutral. g) Set of Start /Stop push buttons. h) Make of Contactor, Relay: Siemens/ GE/ Schneider. Mounting : Wall mounted Terminal Box : Cable termination box with brought out terminals suitable for terminating PVCA alluminium/ copper cables of proper size as per rating of motor (01 no. for DOL; 02 nos for YD starter). Terminal shall be of brass with non-hygroscopic insulation support (FRP or DMC) suitable for tropical climate. Glands : Adequate nos of FLP glands (depending on rating and type of starter) shall be supplied with the starter. The FLP glands shall be suitable for installation in Hazardous Area Zone 1 and Gas Group IIA and IIB, of Oil Mine. The glands shall be certified by Govt. of India, Central Mining Research Institute, Dhanbad, India (CMRI) and approved by Govt. of India, Director General of Mines Safety (DGMS). Earthing : Two nos of earthing studs to be provided on both sides of the enclosure. Earthing system for the starter shall be as per the IS: Markings : - Name plate details with name of manufacturer, type, rated voltage, rated out put - CMRI certification details - DGMS approval details - DGMS Mark as per DGMS approval Make of Starter : FCG/ Baliga. Special Notes : General Notes on motor and starter: 1. DGMS approval no. & mark should be fixed on the motor body as per guidelines mentioned in the DGMS approval. 2. The FLP motor and the FLP gland(s) must be suitable for installation in Hazardous Area
4 Page:4/5 Zone 1 area, Gas Group IIA and IIB, of Oil Mine. These must be certified by Govt. of India, Central Mining Research Institute, Dhanbad, India (CMRI) and approved by Govt. of India, Director General of Mines Safety (DGMS) for FLP construction and use in above area. Copies of CMRI certification and DGMS approval for the motor as well as the glands must be furnished with the offer. 3. Motor shall be guaranteed for one year after date of commissioning and tested for routine tests at factory. Guarantee certificate & the factory test report of the motor should be submitted with the pump unit. 4. Frame size & make of the offered motor should be mentioned in the offer. 5. Copy of the drawing of the offered FLP Motor enclosure showing terminal box & cable entry arrangement with double compression FLP & weatherproof cable gland should be submitted with the offer for scrutiny by HEAD(Electrical), otherwise the offer will not be considered for evaluation. 6. All unused cable entries holes must be plugged with CMRI certified FLP sealing plugs made of cast iron. 7. Packing should be suitable for transit damage & protection against tropical rains. 8. Bidder must categorically mention that their offer complies with all the features mentioned in the Motor specification & all the relevant documents required as per above points are enclosed in their offer. 9. The FLP electrical equipments shall have name plate of corrosion resistant material and also have the DGMS (India)#s approval no./letter no. and DGMS logo embossed on the plate. 10.In the event of an order, supplier should emboss permanently the followings on every pump set: i) O.I.L. P.O. No. & date ii)'manufactured for O.I.L.' 3.0 Documentation : A) The bidder has to submit the following documents along with their offer failing which their offer will be liable for rejection : i) Detailed layout drawing with detailed equipment sizing calculation. ii) Detailed Electrical Line Diagram. iii) Detail technical literature for all equipment. iv) Categorical confirmation of submission of valid DGMS approval letter and CMRI certification for all equipment used in the unit. B) The bidder has to submit the following documents prior to dispatch of the unit & only after receipt of categorical approval from OIL, the unit is to be dispatched from their plant: i) Detailed Foundation Drawing of the unit. ii) Detailed Operation & Maintenance(O & M) Manual. iii) Guarantee Certificate. v) Valid CMRI certification & DGMS approval letter for all equipment used in the unit. 4.0 Spares Supply : (i)the bidder shall quote for recommended spares along with price, part nos. of individual items for two years trouble free operation of the dozing unit. These two year spares shall also be considered for evaluation. However, procurement of the whole lot of spares or part thereof shall be at the discretion of OIL.
5 Page:5/5 (ii)the bidders shall also confirm availability of all the spares quoted, for a period of 5(Five) years from the date of supply of the dozing unit. While quoting for these spares, the bidder shall take into account the consumption pattern as deemed fit. 5.0 Guarantee : The items shall be brand new, unused & of prime quality. Bidder shall warrant (in the event of an order) that the product supplied will be free from all defects & fault in material, workmanship & manufacture and shall be in full conformity with ordered specifications. This clause shall be valid for 18 months from date of shipment/despatch or 12 months from date of receipt of the items. The defective materials, if any, rejected by us shall be replaced by the supplier at their own expense. Bidders must confirm the same while quoting Validity of the offers should be 120 days. (Please refer clause 1.2 of Section 'D' of MM/GLOBAL/01/2005). Bids with lesser validity shall be rejected Quotation must be submitted in triplicate The items covered by this tender shall be used by Oil India Limited in the PEL/ML areas which are issued/renewed after 01/04/99 and hence Nil Customs Duty during import will be applicable. Indigenous bidder shall be eligible for Deemed Export Benefit against this purchase. Details of Deemed Export are furnished vide Addendum to MM/GLOBAL/01/2005 enclosed.
6 Tender No. Tender Date Bid Closing On Bid Opening On : DFD0792L09/08 : : at 13:00 hrs.(ist) : at 13:00 hrs.(ist) Tender issued to following parties only: Slno V_Code Vendor Name City/Country BEAUMONT ITALIA SRL PRODOTTI CHIMIC SONAL ENTERPRISES NEW YORK WHEATLEY GASO INC, OKLAHOMA MILTON ROY COMPANY IVYLAND PETRO MECH COMPANY INC KATY CVS CONTROLS LTD CANADA T6E0A ZICOM EQUIPMENT PTE LTD SINGAPORE DOSEURO(UK) LIMITED V K PUMPS INDUSTRIES PVT.LTD. MUMBAI SHAPO TOOLS MUMBAI METACHEM CORPORATION MUMBAI MILTON ROY INDIA (P)LTD CHENNAI MATZ PUMPS PRIVATE LIMITED AHMEDABAD
Technical Specification for Electric Motor Driven, Skid Mounted Chemical Dosing Pump:
Page:1/5 OIL INDIA LIMITED (A Govt. of India Enterprise) P.O. Duliajan-786602, Assam. Fax No. 91-374-2800533, E-mail:material@oilindia.in Tender No. & Date : DFD1892L09/08 23.01.2009 Bid Security Amount
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