SANSERA ENGINEERING PVT. LTD. WELCOMES

Size: px

Start display at page:

Download "SANSERA ENGINEERING PVT. LTD. WELCOMES"

Mabel Ford
5 years ago
Views:

1 SANSERA ENGINEERING PVT. LTD. WELCOMES

Overview Since : 1987 Business Area Certifications Uniqueness

of Core Engine & Transmission Components including 2Cs namely

ISO/TS 16949:2009 TUV Nord ISO 14001:2004 (EMS) ISO

Aerospace Design & Manufacturing of CNC SPMs In house

2 Overview Since : 1987 Business Area Certifications Uniqueness Plant & Workforce Machining & Assy. of Core Engine & Transmission Components including 2Cs namely Connecting Rod & Crank Shaft Assy. ISO/TS 16949:2009 TUV Nord ISO 14001:2004 (EMS) ISO 50001:2011 (EnMS) 18001:2007 (OHSAS) TUV Nord & AS 9100C-For Aerospace Design & Manufacturing of CNC SPMs In house capabilities - Forging & Heat Treatment - CAE - FEA Simulation Total 10 Manufacturing plants having total work force over 4600.

3 Mission Building an employee driven and socially responsible global engineering corporation using innovative methods and efficient management for lasting customer loyalty.

4 Organization Structure Chairman & Managing Director S. Sekhar Vasan Board of Directors Group CEO B. R. Preetham Joint Managing Director F. R. Singhvi AVP System & training P.R.Suresh AVP Aerospace Rakesh CEO Forgings Basavaraja VP (Group) Operations Praveen C Head Eng.. A. Josephraj Group CFO & CS Ramakrishnan S Head Business Development J. Vidyadhar Corp. Quality System Corp. Training Corp. CSR Gearock Fitwel Sansera Forging Units Plant 1 Plant 2 Plant 3 Plant 4 Fixtures NPD Tools Eng. Finance Purchase Legal Marketing Business Dev. Domestic Business Dev. Overseas Projects Plant 5 Process Eng. Information Technology Plant 6 Plant 7 Machine Design Machine Building HR & IR

5 Plant s & Location s Manesar New Delhi Pantanagar Plant-1,Bangalore Plant-9,Bangalore (Aerospace) Plant-2,Bangalore Plant-4,Manesar Pune Bangalore Plant-3,Bangalore Plant-5,Pune Plant-7,Bangalore Plant-6,Pantanagar

6 Overseas Support Activities USA Representative: Mr. Tushar Patel Ware House Details: International Warehousing Services 15355, Oakwood Drive Romulus, MI Europe Representative : Mr. Damiano Pioltelli Ware House Details : Viale degli Artigiani, DESIO (MB) ITALIA INTERNATIONAL WAREHOUSE SERVIECS (IWS), USA 3. Japan Representative : Mr. Yoneda 4. South Korea Representative: Mr. Kim SST Engineering Solutions, ITALY

8 Rocker Arm ROLLER TYPE SINTERED TIP TYPE CHROME PLATED

9 Connecting Rod SPLIT TYPE FRACTURED TYPE INTEGRAL TYPE

10 Gear Shifter Fork TWO WHEELER GSF AUTOMOTIVE GSF

11 Crankshaft Assembly CRANKSHAFT ASSY. CRANKSHAFT ASSY.

12 Shafts BALANCE SHAFT INTERMEDIATE SHAFT ROCKER SHAFT

13 Assemblies ROCKER ARM ASSEMBLY PISTON-CONROD ASSEMBLY CRANKSHAFT ASSEMBLY

14 Other Components TIMING SPROCKET BOSS HANDLE ARM SHIFT ARM RELAY ADAPTER

15 Other Components INTERMEDIATE RING CRI BODY SUPPORT INJECTOR

16 Other Components Lever Shift Housing Shift Lever Shaft Control Housing Shift Lever Housing Shift Lever

17 Other Components ATTACHMENT LOWER BALL JOINT LH SHAFT PROPELLER ATTACHMENT LOWER BALL JOINT RH SPACER, INPUT GEAR

18 Components for HCV ROCKER ARM ROCKER ARM ASSEMBLY VALVE BRIDGE BRACKET CONNECTING ROD (FRACTURED & SPLIT)

19 Aerospace Components CARGO SYSTEMS SEATING SYSTEMS

20 Production Facility Forging& Machining Facility S.No COMPONENTS 1 Adaptor 2 Arm Shift 3 Arm Relay 4 Balancer Shaft 5 Boss Handle 6 Connecting Rod (2Wheeler) 7 Crank Shaft Assembly 8 CRI Body 9 Fractured Type Connecting Rod 10 Gear Shifter Fork 11 Hydraulic Head 12 Intermediate Ring 13 Intermediate Shaft 14 Pad Type Rocker Arm 15 Rocker Shaft 16 Roller Type Rocker Arm 17 Sintered Tip Rocker Arm 18 Split Type Connecting Rod 19 Support Injector 20 Tensioning Bracket 21 Timing Sprocket 22 Transmission Parts PLANT-1 PLANT-2 PLANT-3 PLANT-4 PLANT-5 PLANT-6 PLANT-7 GEAROCK FITWEL Bangalore Bangalore Bangalore Gurgaon Pune Pantnagar Bangalore Bangalore Tumkur Machining Facility Forging Facility

21 Domestic Customer s Two Wheelers Automotive LCV/HCV Injection Systems Aerospace

22 Overseas Customer s Two Wheelers Automotive HCV Recreation/Off road Aerospace

23 Global Customer Base

24 Customer Multi-Location Supplies Adaptors & Rocker arms GSF & Rocker shaft Rocker arms Argentina* Algeria* Brazil* South Africa* Korea Brazil Indonesia Thailand England Brazil Indonesia China Thailand Poland Connecting rod Rocker arms & GSF Rocker arms Brazil Argentina Italy Indonesia Thailand Indonesia * One time supplies Poland

Sansera Growth Total Turnover 200.00 # 180.00 160.00 in Million USD 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.

26 Sansera Growth Total Turnover # in Million USD Series # Projected

Sansera Growth Export Turnover in Million USD 50 45 40 35 30 25 20 15 10 5 0 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11

27 Sansera Growth Export Turnover in Million USD Series #Projected #

28 Business Distribution FY16

29 Total Customers & Product Families YOY Total Product Families (YOY)

Gearock Forge - Bangalore Started in 2000. TS 16949 Company wholly owned by Sansera. Facilities equipped with Drop Hammers (0.

31 Gearock Forge - Bangalore Started in TS Company wholly owned by Sansera. Facilities equipped with Drop Hammers ( ton), Hydraulic Hammers (1-1.6 ton), Presses varying from 1600 to 2000 ton. Other facilities like Shot peening, Shot blasting, Controlled Cooling.

Fitwel Forge - Tumkur Started in 1987. TS 16949 Company.

32 Fitwel Forge - Tumkur Started in TS Company. Facilities equipped with Drop Hammers, from 250 to 1000 kg. Presses varying from 250 to 1600 ton.

34 Design Capabilities PRODUCT TOOLS Design PROCESS FIXTURES

Design Resources UNIGRAPHICS - 3D Modelling & Toolpath generation 18 Workstation CATIA & Pro-E Modelling Software each 1 Workstation INVENTOR for f MACHINE DESIGN - 9 Workstation AUTOCAD / INVENTOR-

35 Design Resources UNIGRAPHICS - 3D Modelling & Toolpath generation 18 Workstation CATIA & Pro-E Modelling Software each 1 Workstation INVENTOR for f MACHINE DESIGN - 9 Workstation AUTOCAD / INVENTOR- 40 Workstation NX NASTRAN FOR FEM ANALYSIS -1 Workstation Q FORM & FORGE Nxt for Forging process simulation & analysis 1 Workstation VERACAD For Pre-forming tool design. WRENCH WRENCH- Enterprise - PDLM SOFTWARE FOR Management of Product Development, Documents & Data Control

36 Static Analysis

37 Concurrent Engineering Value engineering suggestions. Manufacturing feasibility study & suggestion. Alternative cost reduction proposals. CUSTOMER Part Name Status Example Customer 1 - USA Crank Shaft Material : Low carbon to medium carbon Heat treatment: Case carburizing to Induction hardening Cost saving : 37% Customer 2 - India Rocker Arm Shape optimization: Forging die life increased by 30% Leading to maturity of design with minimal iterations

39 Machine Building DIGITAL SERVO TECHNOLOGY. CONTROL SYSTEMS FROM FANUC / SIEMENS IN-HOUSE SOFTWARE. SMALL FOOT PRINT & LOWER POWER. GANTRY SYSTEM REAL TIME PRODUCTION MONITORING. VERTICAL HONING MACHINE 8-STATION MACHINE

43 Metallurgy & Metrology Metallurgy Metrology

44 Residual Stress Measurement System Residual stress measurement. Large and heavy samples are measured with high accuracy.

45 Facilities Die Milling Heat Treatment Induction Hardening

Automated 2500T Forging Press @ For smaller wt. conrod s this can be lesser Description Make Tonnage Max wt.

46 Automated 2500T Forging For smaller wt. conrod s this can be lesser Description Make Tonnage Max wt. of forging (Con Rod) Max size. Wt. tolerance Status Capacity Detail Kurimoto 2500 Tonne 2 kg Length 300mm CD +/- 12 In production since Mio pcs /year

47 New Plant Location Bidadi, Bangalore Description Details Remarks Land Area 60,787 Sq.m 15 Acers Planned Built up 27,000 Sq.m Machine Shop 13,500 Sq.m Forging Shop 10,800 Sq.m Admin & Canteen 21,000 Sq.m 3 Floors

Production Capacity 40 37 35 30 Pcs In Millions 25 20 15 13 10 7 7 5 3 2 3 0 Rocker Arm Gear Shifter Fork (2W) Connecting Rod

49 Production Capacity Pcs In Millions Rocker Arm Gear Shifter Fork (2W) Connecting Rod (2W) Crankshaft Assy. Connecting Rod (4W) Gear Shifter Fork (4W) Others Total Production capacity 72 Million for Year Ending FY 15

Total Employee Involvement QC & Kaizen Projects 1200 1000 800

Implemented 600 400 492 537 QC & KAIZENS * 2015-16 5% 200 0 277

51 Total Employee Involvement QC & Kaizen Projects Number of Continuous Improvement Projects Projects Implemented QC & KAIZENS * % KAIZEN 95% QCC

Corporate Social Responsibility Scholarships to rural students Creation of educational facilities in semi urban and rural areas Constructed school buildings at

Employment to visually challenged people Tree Planting during World Environment Day Donation for building for a Govt. School at Bommasandra.

Over 200 Sansera Employees have volunteered for CSR Activities and are currently involved with three local bodies around Bommasandra Industrial area in

53 Corporate Social Responsibility Scholarships to rural students Creation of educational facilities in semi urban and rural areas Constructed school buildings at Doddakallasandra & Neralur Conducted Blood donation camps Adopted Govt. School at Doddakallasandra Conducted HIV awareness program. Employment to visually challenged people Tree Planting during World Environment Day Donation for building for a Govt. School at Bommasandra. Adopted & Co-Managing Govt.Industrial Training Institute near Pune. Over 200 Sansera Employees have volunteered for CSR Activities and are currently involved with three local bodies around Bommasandra Industrial area in educating, awareness and implementing garbage segregation and Recycling;Tree Planting & Water Re harvesting. Physically & Visually challenged employees at job School building Vivekananda Primary School, Neraluru, Anekal Taluk, Bangalore School building Govt. Primary School, Doddakallasandra, Kanakapura road,b lore.

55 Customer Recognition s Best Machining award from Yamaha Motors Pvt. Ltd-2001 Supplier Award For Quality Received from Honda Motorcycles and Scooters India Pvt Ltd Vendor Performance Maruti Suzuki India Ltd Award for New Product Development Support Bajaj Auto Grand Award for QCDDM Honda Motorcycles and Scooters Overall Excellence Award Maruti Suzuki India Ltd.-2011

56 Customer Recognition s Quality & Service Award from Ducati Motor Holding Spa. Italy Best Collaboration Award from Ducati Motor Holding

57 Customer Recognition s Perfect Quality Award from Fiat- 2013

58 Customer Recognition s Sliver Award for part Development from India Yamaha Motors-2013

59 Customer Recognition s Quality Excellence Award from General motors Quality Excellence Award from General motors Supplier Quality Excellence Award from General Motors

60 Customer Recognition s Competitiveness Award from General Motors

61 Government Recognition s Samman Patra Award Star Export House Certification-2011

62 Safety Recognition s Prashamsa Suraksha from National safety Council -2013

Web:

Web: Ferrous & Aluminium Casting & Machining Dies & Moulds Design & Development OEM Supplier ISO-TS 16949 ISO 14001 OHSAS 18001 RICO Group Combined Turnover $ 250 Million Key Business Strategies Preferred partner