Talbros Marugo Rubber Pvt. Limited

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Beverly Lionel Lang
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1 Talbros Marugo Rubber Pvt. Limited Nov

ISO/TS -16949:2009,ISO:14001 & ISO:18001 certified company.

2 Joint Venture- Talbros Marugo Rubber Pvt Limited Name of the new JV - Talbros Marugo Rubber Pvt Limited. Equity Holding - 50% +1 share by Marugo rubber Japan & 50% - 1 share by Talbros Automotive. ISO/TS :2009,ISO:14001 & ISO:18001 certified company. Proposed scope - To design, develop & manufacture Antivibration products, dust Covers and hoses. Marugo to provide technical know-how for Design, Development & Validation. Located at Manesar, Haryana. Start of Operations February, Office & Moulding Plant Hose Plant 2

3 Talbros Automotive Components Limited Incorporated in the Manufacturer of Automotive Gaskets & Forgings. Have 6 manufacturing facilities in India gaskets) and Bawal (for forgings). Faridabad, Pune, Chennai, Sitarganj, Sohna (for Caters to all Segments in domestic OEMs. (65% of production.) Have collaboration with, Nippon Leakless Corporation (Japan), Ahlstrom Altenkirchen (Germany), Sanwa Packaging (Japan) Company exports 20% of its Production.

4 TALBROS GROUP PRODUCTS Steering /Suspension Heat Shields Sealing Systems Suspension Assembly Forgings Anti Vibration & Hoses

5 TALBROS GROUP AT A GLANCE S. No. Company Locations Collaboration Product Area (Sq.Ft) Sales (INR in Million) (USD/Mn) 1 QH Talbros Ltd. Pune, Gurgaon, Manesar,Chennai Dehradun-I & II, QH, USA Musashi, Japan Steering & Suspension Components 264, (72.36) 2 Talbros Automotive Components Ltd. i) Gasket Division Faridabad Chennai Pune Sohna Sitarganj R&D - Faridabad Nippon Leakless Corporation, Japan, Interface Solutions Sanwa Packing, Japan. Automotive & Industrial Gaskets, Gasket Materials Heat Shields & NVH Solutions 650, (43.33) ii) Forging Division Bawal, Haryana Hot Forgings 307, (10.33) iii) Nippon Leakless Talbros Pvt.Ltd. Bawal-Haryana Haridwar, Joint Venture Gasket for Honda, Honda JVS & other Passenger Cars 140, (18.00) iv) Magneti Marelli Talbros Chassis Systems Pvt.Ltd. Faridabad Joint Venture Chassis Systems 38, (14.00) v) Talbros Marugo Rubber Pvt.Ltd. IMT Manesar - I & II Joint Venture Anti Vibration Products & Hoses 43, (5.00) 3 T & T Motors Ltd. Delhi (2), Gurgaon (1), Jaipur (1) Mercedes Benz, Germany Sales & Service of Mercedes Benz (183.33)

6 Marugo Rubber Industries Ltd. Marugo Rubber Industries Ltd is a US $ 220 million company Head Quartered in Kurashiki, Japan in the business of anti- Vibration & Hoses. Major Customers Mitsubishi, Fuso, Suzuki, Daihatsu, Isuzu, Hino, Subaru, Kawasaki & Kayaba. Global Manufacturing locations outside of Japan: - USA, Indonesia & Thailand (Subsidiaries) China & India (Joint Venture) Taiwan & Philippines (TAA)

India (J/V) Talbros Marugo Rubber Thailand (Subsidiary) Marugo

7 Marugo Global Presence James Dawson Germany (Global Alliance) BOGE Elastmetall GmbH China (J/V) Marugo Fujing USA (Subsidiary) PML India (J/V) Talbros Marugo Rubber Thailand (Subsidiary) Marugo Rubber (Thailand) Parts Indonesia (Subsidiary) PT Marugo Rubber Indonesia 7

8 Certification- Quality and Environment ISO Hose Plant OHSAS ISO AV plant TS16949-Hose Plant ISO TS16949-AV plant 8

9 Talbros Marugo customers 9

10 TMR Growth Trend (Projected) Sales In INR (Mn) 10

11 Supply to car maker TMR Supply Parts to group Marugo Inter Group Co-operation Structure Arm Assy Deptt. Arm design, sheet metal, welding painting Forging department TMR Rubber Deptt. 11

12 Parts for Passenger Car Engine Covers Dust Covers Fuel Hoses Bushings Bump Rubbers Muffler Hungers Air Hoses Engine Mountings Hydraulic Mountings Water Hoses 12

13 Parts for Truck Bushings Bump Rubbers Radiator Hose Air Duct Muffler Hungers Cab Mountings Intercooler Hose Engine Mountings 13

14 Engine Mounting Vibration Control Parts Advanced Bushings Bump Rubbers/Muffler Hangers Dust Covers Hydraulic Mounting Bushings Other Parts 14

15 Water Hose Rubber Hoses Air Hose Air cleaner Hose- Molding Fuel Hose 15

16 Production Items ( Exhaust hanger) Supply majority of Exhaust hangers to MSIL Hanger types for Marugo rubber-japan (Mitsubishi) 16

17 Production items (Types of bushes) Suspension bush for MSIL Radiator support for MSIL Suspension bush for ISUZU Types of bushes for Polaris-USA (QH Talbros) 17

18 Production items (Air Cleaner Hoses) MSIL Air Cleaner Duct ACM Material ISUZU Duct, Air Cleaner NBR+PVC 18

19 Mixing Unit In House Mixing facility having Capacity of 5 tons per day. (Plant Capacity Utilization 60%) Compound Used:- o EPDM o NR o NEOPRENE o NBR o CSM o ECO o ACM o HT-ACM Machines :- 2 Kneader 2 Batch off Cooling 2 Mixing Mill 1 Slicer Overview of Mixing Unit 19

20 Process- Molded and AV parts (Capacity Utilization 80%) Shot Blasting Degreasing and Phosphating Adhesive Spray Line Dedicated coating line for inner and outer Swaging & inspection line Injection Moulding Machine-250 Tons Compression Moulding Machine-150/250 Tons 20

21 Production Process-Extruded Hoses (Capacity Utilization 25%) 21

22 Production items (Inter cooler Hoses) Intercooler Hoses (Inlet )- HT- ACM Material Intercooler Hoses (Outlet) Material NBR/CR HT-ACM Reinforcement (Aramid) CR Reinforcement (Polyester) NBR 22

23 Production items (Extruded Hoses) Fuel Filler Hoses Material NBR+PVC Single layer Breather Hoses Material : NBR+PVC/CSM NBR+PVC LP-NBR+PVC CSM 23

24 Production items (Extruded Hoses) Water Hoses for Marugo Japan- EPDM Material Corrugated tube protector 24

25 New Development Parts SML Isuzu - Hose Daimler Suspension Parts Honda - Hanger MSIL Intercooler & Breather Hoses

Main Test Equipment (Rubber Material) Test equipment's in TMR India Test

No Test Equipment Unit 1 Moving Die Rheometer 1 1 Electronic Microscope 1 2

Oven 1 4 XRF 1 5 Dispersion Tester 1 6 Gravity meter 1 7 DE MATTIA Flex

26 Main Test Equipment (Rubber Material) Test equipment's in TMR India Test equipment's in (Marugo Japan) Sr. No Test Equipment Unit Sr. No Test Equipment Unit 1 Moving Die Rheometer 1 1 Electronic Microscope 1 2 Hardness Tester 5 2 Gas Chromatography 1 3 Tensile tester 1 3 FTIR 1 4 Geer Oven 1 4 XRF 1 5 Dispersion Tester 1 6 Gravity meter 1 7 DE MATTIA Flex tester 1 8 Microscope 1 9 Ozone Aging Tester 1 10 Cold Chamber 1 Rheometer Dispersion Tester Tensile tester 26

27 Main Test Equipment (Product performance) Sr. No Test equipment's in TMR India Test Equipment 1 Single-axis Spring Characteristics Tester (10kN) 2 Torsional Spring Characteristics Tester (50kN) 3 Dynamic Characteristics (250Hz) 1 4 Single-axis Fatigue Testing Machine (10kN) 5 Double-axis Torsional Fatigue Testing Machine 6 Destructive Testing Machine 1 7 Hose negative pressure Testing Machine 1 Uni t Test equipment's in (Marugo Japan) Sr. No Test Equipment Unit 1 Single-axis Spring Characteristics Tester (100kN) 2 Dynamic Characteristics (1000Hz) 3 Single-axis Fatigue Testing Machine (Max. 200kN) 4 Triple-axis Fatigue Testing Machine 5 High Frequency Fatigue Testing Machine (10000Hz) 6 SHED System Hose Durability Testing Machine 1 9 Cold Chamber 1 10 Burst test Machine 1 27

28 Main Test Equipment (Product Performance) Spring Characteristics Tester Dynamic Characteristics Tester(250Hz) Single-axis Fatigue Testing Machine 10kN Double-axis Fatigue Testing Machine 10kN Burst Test Machine Fatigue Test Machine Ozone Aging Tester 28

29 Testing facilities in (Marugo Japan)

30 Triple-axis Durability Tester (MTS)- (Marugo Japan) 3 Direction Vibration : ±25kN ±25mm Frequency :DC(approx. 0Hz) to 80Hz Sample Size :OD 400 x h 550 mm Test Temperature : -40 to 150 (Same with Engine Room Environment)

31 VEHICLE TEST (Marugo Japan) Analyzer OTX-Win

32 Design Capabilities- (Marugo Japan) CAD 4 CATIA V5 R22 / HP Z800 1 NX 9 / HP Z230 (planning the introduction of two sets in 2014) 3 MICRO-CADAM Helix V5R2 / IBM Intelli Station M Pro CAE 1 Abaqus 6.13 / HP Z800 -Structural Analysis 1 Simulation CFD 2014 / HP Z800 - Fluid Analysis 1 Simulation Mold flow 2014 / HP Z800 -Fluid Analysis for Injection mold

Durability 実測解析 4000 3000 2000 1000 0-15 -10-5 0 5 10 15

33 LO AD[N] 応力 [M pa] Marugo Design Capabilities- (Marugo Japan) Marc - Analysis of Spring Characteristics & Durability 実測解析 DISP.[m m ] E+04 1.E+05 1.E+06 1.E+07 回数 [ 回 ]

and Eigenvalue Durability Eigenvalue 10000

34 応力 [M Pa] Marugo Design Capabilities- (Marugo Japan) Nastran - Analysis of Bracket Strength and Eigenvalue Durability Eigenvalue E+03 1.E+04 1.E+05 1.E+06 1.E+07 回数 [ 回 ]

35 THANK YOU!

Talbros Group. Company Profile

Talbros Group. Company Profile Talbros Group Company Profile TALBROS GROUP AT A GLANCE Reflecting Leadership S. No. Company Locations Collaboration Product 1 QH Talbros Ltd. Pune, Gurgaon, Manesar, Dehradun-I & II,- Chennai 2 Talbros