21/01/2014. Business Philosophy. Our Purpose: Make Positive Things Happen and Growth for Our Stakeholders

Transcription

1 21/01/2014 Business Philosophy Our Purpose: Make Positive Things Happen and Growth for Our Stakeholders 1

2 Gandhi Group - Vision To become a leading Engineering Component /System supplier recognized Indigenously & Globally for Quality & Commitment. Gandhi Group of Companies Established in year 1964 as a steel marketing house in Calcutta. From Humble beginning group turnover today is 500 crore The group apart from steel marketing has diversified in to forging, Aluminum pressure die casting, machining, automotive assembly & engineering assembly. The group has branches in Mumbai, Calcutta, Chennai, Pune, Hyderabad & Bangalore. Manufacturing facility is located in Bangalore & Calcutta 2

3 Mile Stones Steel Marketing started in 1964 at Calcutta. Business turnover crossed 10 crore in Branches established in metros of India between 1974 & Manufacturing activities established in 1982 in Calcutta. Manufacturing activities established in Bangalore in the year 1984 with Machined Components & Assemblies. Forging Plant established in 1991 in Bangalore. ISO certification of Bangalore Manufacturing unit in 1998 from SGS Sweden. Establishment of Second Forging plant in 1999 in Bangalore. Acquisition of Forging Plant (Capacity : 9000 Tons per Annum) in Australia (Tier1 Suppler to GM, Proton etc.) in 2006 Group turnover crossed 500 crore in Aluminum pressure die casting plant established in 2011 Axle shaft line commissioned in September KEMS Forgings Ltd Production Facility KEMS FORGINGS Ltd. Unit 1 located in Hoskote, on NH near to Bangalore Unit 2 Located in Attibele Industrial Area near Hosur industrial area, Bangalore 375 Employees Key Facilities 1600 Ton Press with IBH : 1 No.( forging weight max 6 kg) 1300 Ton Press with IBH : 1 No. ( Forging weight max 4 kg) 1000 Ton Press with IBH : 2 Nos.( Forging weight max 2.5kg_ 1000 Ton Press with IBH : 1 No. (Under Commissioning) 5 Ton Hammer : 1 No..( forging weight max 50 kg) 3.5 Ton Hammer : 1 No..( forging weight max 25 kg) 3 Ton Hammer : 1 No..( forging weight max 20 kg) 2.5 Ton Hammer : 2 Nos..( forging weight max 8 kg) 1.5 Ton Hammer : 1 No.( forging weight max 6 kg) 6 Up-setter : 1 No. 3.5 Up-setter : 1 No. 3 Up-setter : 1 No. Reverse extrusion press : 1 No. Contd. 3

4 KEMS Forging Ltd Facilities Key Facilities Contd KEMS FORGING LTD Continuous Heat Treatment Plant 4 Nos. Temp. Heating Furnaces (Temp. Controlled) Tool Room & Die Shop In House----Makino, Haas Design Facility D Form, PRO E, Uni Graphics Metallurgical & Chemical Laboratory In House, Spectroscope ISO /TS certified Products Manufactured : Camshafts, Connecting Rods. Differential Cases, Front, Hubs, Sprockets, Bottom clamp, B.C. Lever, rollers, shafts, bosses, flanges, Gear Blanks, levers,tie rod ends, spiders,, Hydraulic Cylinder components track rods etc. Monthly Prod. capacity : 2500 MT Present Turnover : 160 crore in Quality Projections KEMS Present : ISO / TS

5 Customer Profile Industry Sector Clients Products AUTOMOTIVE Tata Motors Ashok Leyland Ltd. Meritor India Ltd. Hyundai India Ltd. Greaves Royal Enfield Rane Madras Toyota (through Hino/Dana) Cam Shaft, Front hub, Diff cage, Inter axle ass Assembly Gear Blanks, Levers, Shafts, Bearing Caps, Bell Crank Levers, Track Arms, Tie Rod Ends etc. Bottom Clamp, Companion Flange, Yokes, Pinions, Spindles etc., Front Hub, Gear Blanks, Output shafts Crank Shaft, Cam Shaft, Connecting rod Fly Wheel, Under Bracket. Drop arm, Rocker shaft primary, Rocker shaft Sec, Rocker shaft ITD, Companion Flanges Customer Profile Industry Sector Clients Products Railways AXTONE Draw bar Hydraulics & Earth Moving LTCEL WIPRO Infrastructure Engg. Ltd. BEML P. H. C Rod Eyes, Flanges, Bottoms etc. Trunnion, Rod Eyes, Cap End Cover, Flanges, HE Covers, Piston, Retainer, etc., Rollers, Sprockets, Gears, Links, Shafts etc. Piston, Retainer, CE Cover, HE Cover, Rod Eye Oil & Gas GTN Gate, Bonnet body, Seat 5

6 Forged Components - Automotive Forged Components - Automotive 6

7 Forged Components Hydraulic & Earth Moving Business Distribution KEMS Forging Ltd % 8.00% 6.00% 1.00% 26.00% 43.00% Automotive Hydraulic Earth Moving Oil & Gas Exports Misc. 7

8 Future Plans New Plants 1 & 2 Ton Open Forging Hammers - By KEMS Auto Component Ltd (KACL) Aluminium Pressure Die casting Division Located in Hosur Indutrial Area Started operation in ton 3 Nos. 900 ton 1 No Machines are fully robotics Melting & holding Furnace CMM Material analysing Laboratory. Material strength analysing laboratory 8

9 KEMS Auto Component Ltd (KACL)-Aluminium Pressure Die casting Div - Machinery KEMS Auto Component Ltd (KACL)-Aluminium Pressure Die casting Div - Products 9

10 KACL - Aluminium Pressure Die casting Division - Customers Profile Bosch Royal Enfield Sundaram Calyton Asian Automotive Avni Lighting Eqic die & mould Hyderabad KEMS Auto components Ltd (KACL) Machining Division Covered Area of Sq. Ft. Open Area of Sq. Ft. Location in Hoskote Industrial Area abetting National Highway. 40 KM from Bangalore Employee Nos. Key Facilities CNC Turning Centre : 20 Nos. CNC Vertical Machine Centers :6 Nos. CNC Horizontal Machine Centers : 2 Nos. CNC Turn Mill Centre : 1 No Thread Rolling : 1 No. VTL : 2 Nos General Purpose Machines : 3 Nos. Design Facilities with CAD/CAM & Pro-E software. Small Fabrication facilities. Products Manufactured : Tow Hook Assembly, Chain for Armored Tank, Suspension Assembly for Commercial Vehicles, Container locking mechanism and assembly, Machine components for Hydraulic cylinders. 10

11 KACL-Machining Division Quality Projection Present : ISO/TS 16949:2002 KACL Machining Division Customer Profile Industry Sector Automotive Hydraulics & Earth Moving Clients Ashok Leyland Ltd Schneider Wipro Infrastructure Engineering Ltd. Products Suspension Assembly, Towing Hook Container Locking Mechanism Piston, Retainer, CE Cover, HE Cover, Rod Eye P. H. C Piston, Retainer, Heads H.P.S LTCEL Hydraulic cylinder component Bottoms 11

12 Sub assemblies Forged / Machined components 12

13 Forged / Machined components KACL-Machining Div Business Distribution 29.00% 7.00% 4.00% 44.00% Automotive Hydraulic Export Defence Misc 16.00% 13

14 Products Fed to Overseas Customers Clients Name Products Channeled Through P.H.C., U.K & U.S.A Piston, Retainer, Chain Anchor, Head, Rod End Direct Schneider, Germany Container Locking Mechanism Direct Caterpillar, USA Gear Blanks Direct JOST, Germany King Pins & Retention Plates Direct FMC USA Bonnet Body, Flanges, gate GTN, India FMC, USA Nipple for Fluid Flow Control FMC Sanmar India AXTONE, Germany DRAW BAR Direct Komatsu, Japan Trunnion, Rod Eye, Cap End Cover, Bottom, Flange L&T-Komatsu, India Kobelco, Japan Rod Eyes & Cap End Covers Wipro Infrastructure, India Meritor, USA Bottom Clamps, Yokes Meritor India Ltd. Toyota, USA Companion Flanges Dana Spicer India Ltd. Dana, USA Spring Seats Axles India Thank You 14