Delux Bearings Limited. Inspiring EVERY Movement

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1 Delux Bearings Limited Inspiring EVERY Movement

Clutch Release Bearings King Pin Bearings Steering Bearings

Bearings, King Pin Bearings, Thrust & Steering Bearings and

PRODUCT CAPABLITY Makes different types,including self

Ball races, Steering races Auto parts such as spline

Makes ball thrust,needle roller, Cylindrical roller Thrust

Manufacture special purpose & non standard Technical

2 Clutch Release Bearings King Pin Bearings Steering Bearings Delux Bearings Ltd Leading supplier for Clutch release Bearings, King Pin Bearings, Thrust & Steering Bearings and Special Bearings Auto Parts Thrust Bearings Sp. Plain Brgs. PRODUCT CAPABLITY Makes different types,including self centering Makes taper roller, Cylindrical roller Thrust Pad,ball type king pin bearings.. Ball type,spherical roller type. Ball races, Steering races Auto parts such as spline shafts, suspension bush etc. Makes ball thrust,needle roller, Cylindrical roller Thrust bearings. Manufacture special purpose & non standard bearings. Technical center provides support for Design validation,, Testing, Tooling and Prototype GROUP STRUCTURE DELUX BEARINGS LTD. MANAGEMENT STRUCTURE Capability OEM Supplier Mr. Kirti D.Rathod MD Turnover $20 Million

3 Delux Bearings Ltd. Plant 1:At Wadhwan, Surendranagar,Gujarat Plant 2:Sanaswadi,Pune,Maharashtra Corporate & Regd. Office : Mumbai,Maharashtra Both manufacturing plants are TS certified.

4 Plant Locations Wadhwan Pune

5 Plant 1:Wadhwan,Gujarat 4 acre vacant plot sqf built up area Products manufactured: Clutch release Bearings(Low volumes),steering Bushes, Thrust Bearings, Mast Bearings, Auto Components.

6 Plant 2:Pune,Maharashtra 7.5 acre plot area sq feet built up area Products manufactured: Clutch release bearings, King Pin Bearings, Steering Bearings, Bogie Suspension Bearings,Precision Bushings for under the Gears, Special Ball Bearings for transmission.

7 Vision We are committed to serve the society by adding value to the Customers, Employees, Suppliers, Shareholders and the Community at large in terms of : Providing Customer Satisfaction by offering Reliable Products and Services at Competitive Prices at the required time. Providing an environment conducive to the development, growth and satisfaction of employees while fulfilling their reasonable aspirations Sourcing products from supplier at a competitive price while maintaining consistent reliable quality and doing continuous improvement in process and products. Providing adequate returns to the shareholders while nurturing business growth Contributing to the well being of the society and conducting ourselves as a responsible corporate citizen known for integrity and ethics.

8 Delux Customers

9 CRISIL Credit Rating

10 Clutch Release Bearings Range Delux manufactures both massive type and sheet metal type clutch release bearings. Range from 160 clutch dia to 430 clutch dia We make both push type and pull type clutch release bearings

11 Plant 2 : Self Centering Clutch Release Bearings Clutch Release Bearing for Heavy Duty Application Clutch Release Bearing for Light Vehicles (Sheet metal Bearing) Light weight Self centering Clutch Release Bearing for Utility Vehicles

12 Clutch Release Bearings for HCV

13 Clutch Release Bearings for MCV

14 Clutch release Bearings for Cars, SUV

15 Plant 2 : Special Bearings Angular Contact Spherical Plain Bearing for Bogie Application Deep Groove Ball Bearing with extra load carrying capacity for Transmissions Precision Bushing for Under the Gears in Transmission

16 King Pin Bearings for Front Axle

17 KINGPIN KIT

18 KINGPIN

19 Plant 1:Mast Bearings Mast bearings used in fork lift trucks : Mast Bearings: we have more than 25 varieties of mast bearings

20 Plant 1:Spherical Roller Bearings Delux manufactures spherical roller bearings as well as spherical races suitable for industrial and automotive applications.

21 Plant 1:Chassis Components Delux plant 1 manufactures spline shafts,rod end, bushings, Lauf rings etc required for LCV/MCV

Plant 1- Tensioners / Idlers Key features of our Design: Tensioners / Idlers are suitable for High temperature up to 120 C High speed design up to 6000 rpm Required load carrying capacity We make

22 Plant 1- Tensioners / Idlers Key features of our Design: Tensioners / Idlers are suitable for High temperature up to 120 C High speed design up to 6000 rpm Required load carrying capacity We make custom design tensioners & idlers according to product application Product attributes : Idler outer ring with integrated pulley Inner ring with integrated shaft High stiffness and compact molded parts or pulley form Lubricants are used for high speed, heat & wear resistance and low noise Seal design is suited for low torque & higher life Product Validation: We have dedicated test rigs for product validation as per product application. Inspiring EVERY Movement

23 Plant Facility: Manufacturing Double Disc Face Grinder Center less OD Grinder External Track Grinder (CNC) Internal Track Grinder (CNC) Internal Grinder (IP Gauging) Internal Super Finishing External Super finishing Burnishing Machine Inner Ring Super-finishing

24 Grinding Machines Bore grinding machine Track grinding machine Inspiring EVERY Movement

25 Sheet Metal Clutch Bearing Mfg. Sheet Metal Clutch release bearings are manufactured on presses by drawing and forming operation.

26 Plant Facilities : Manufacturing Laser marking Centralized Coolant System Automatic Assembly Line Ultrasonic Washing Machine Jet Washing Machine Laser Marking Machine Vibro Deburring / Polishing Hydraulic Press Machines Material Handling systems Inspiring EVERY Movement

27 Plant Facilities : Manufacturing Automatic Assembly Ultrasonic washing Inspiring EVERY Movement

28 Plant facility: Heat treatment Continuous Mesh Belt Furnace Electric Furnace. Furnace Atmosphere maintained by Cryogenic Split Methanol Liquid Methanol LPG Nitrogen Isentropic Super cooling at 5 C Tempering

29 Heat Treatment facility Heat Treatment Furnace : Fully Automatic 150 Kg/ Hr Capacity - Electrically Heated Controlled Atmosphere Hardening & Tempering Furnace comprising of Cryogenic Methanol Split Plant Oxygen Probe Auto Loading type Furnace of Integrated Heat Treatment Processes : Pre-washing Hardening Oil Quenching Post Washing Super Cooling Tempering. Product Range : Dia. 20 mm 160 mm. Furnace Temperature : Hardening 850 C max Tempering 200 C max

30 Quality Certification

31 Metrology & Quality Noise Testing equpiment Surface Texture Analyzer Roundness Profile Analyzer Vibration Tester and Analyzer Noise Testing Equipment Waviness Profile Analyzer Steering Bearing Torque tester Contact Angle Checking Equipment. Bearing Dirt Contamination Millipore Testing Machine

32 Metrology Surface texture Roundness Profile Analyser Inspiring EVERY Movement

$Double Disc Bench Polisher Abrasive Wheel Slashing Machine Specimen Hot Mounting Press Magnetic Particle Crack Detector Refractrometer Inspiring EVERY$

33 Metallurgy Inverted Metallurgical Microscope Brinnel Hardness Tester Digital Rockwell Hardness Tester Analog Rockwell Hardness Tester Auto Bench Polisher Double Disc Bench Polisher Abrasive Wheel Slashing Machine Specimen Hot Mounting Press Magnetic Particle Crack Detector Refractrometer Inspiring EVERY Movement

34 Design & Development

35 R&D Products Validation

36 R& D: Test Rig Data for Clutch Release Bearing Simulation Type of Test: Simulation Test Rig: Clutch Release Endurance Test Rig Range: Min ID 35 mm, Max ID 100 mm Testing Load: ± 10 KN (selectable) Spindle RPM: 5000 rpm Max (selectable) Loading Stroke Displacement: 5 to 20 mm Heating temperature Range: 150º Max. Loading frequency: 1 to 2 Hz. Operating cycle range: 1 Sec to 99 sec

37 Program Management R&D- Design, Development, & Validation Testing Program Management Engineering-CAD,CAM,CAE Development Tooling & Molds Manufacturing Engineering Machining, Grinding & Assembly Logistics Management

38 Training on HR Competency Mapping

39 Delux Team

40 Environment Friendly

41 Contact Kirti D. Rathod Chairman & Managing Director Delux Bearings Ltd. 32 Ideal Industrial estate Mathuradas Mill Compound Lower Parel, Mumbai ,India Phone: , Website:

Profile. Incorporated in 1975, in Chennai, India Equipped to manufacture STEEL FORGINGs & MACHINED Components for: Forging capacity of 2400 MT/annum

Profile. Incorporated in 1975, in Chennai, India Equipped to manufacture STEEL FORGINGs & MACHINED Components for: Forging capacity of 2400 MT/annum Chennai, India Profile Incorporated in 1975, in Chennai, India Equipped to manufacture STEEL FORGINGs & MACHINED Components for: Automobile Sector Earth Moving Equipments Power Sector Agricultural Sector