COMPANY PROFILE 0045

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Roderick Garrison
6 years ago
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1 0045 COMPANY PROFILE

2 INTRODUCTION TO THE COMPANY THE MICROFINISH WAY Microfinish Valves Pvt. Ltd. is a privately owned and managed company specializing in industrial valves for energy, process, and natural resource industries. The guiding principles of Microfinish are: Personal commitment to our customers Top quality in everything we do Best available technology for all our products and services INTRODUCTION Microfinish Valves Pvt.Ltd. was established in 1971 to manufacture ball valves, bellows sealed globe valves, chlorine globe valves, and knife edge gate valves. For the last 35 years we have designed, developed, and supplied our products to: Oil and gas facilities, hydrocarbon processing refineries, and petrochemical plants Fossil fuel, nuclear, and combined cycle power plants Fertilizer, chemical, and pharmaceutical industries Food and beverage plants Mining, minerals processing, and steel sectors Pulp and paper mills We are recognized as a quality manufacturer of reliable valves for industry. Our wealth of experience has enabled Microfinish to become a prominent supplier of ball valves throughout the world. Industrial technology is progressing at a remarkable rate, so we have established a research and development department equipped with modern test facilities. PRODUCTS We manufacture the following products in various materials including carbon steel, stainless steel, duplex, and high nickel alloys. Ball valves in floating and trunnion mounted designs, including three way and jacketed configurations, and cryogenic and high temperature versions Bellows sealed globe valves Globe valves for chlorine service Knife edge gate valves Microfinish is committed to total quality. Stringent and efficient quality assurance and control systems have been implemented in accordance with ISO In 1994 our organization was the first in India to receive the prestigious ISO 9001 certificate (1994 edition) from RWTÜV in Germany. Microfinish ball valves have also had API-6D certification since February 1999 and CE certification since In 1988 the International Labor Organization in Geneva gave Microfinish an award for good working conditions and environment as a result of the hard work of every employee and the commitment of management. After 25 years of successful growth Microfinish celebrated its Silver Jubilee Year in IN-HOUSE FACILITIES FOR QUALIFICATION TESTS Fire safe testing High temperature testing with superheated steam Low temperature testing of cryogenic valves Cycle testing Fugitive emissions Our manufacturing facilities are located in separate and well laid-out buildings with ample scope for future expansion. The industrial estate in Hubli is one of the biggest and fastest developing manufacturing zones in the state of Karnataka. The city of Hubli is well served by air, rail, and road connections; it is situated on the national highway NH-4 between Mumbai and Bangalore. INDIA KARNATAKA 2

PRODUCTS Floating Ball Valves Trunnion Mounted Ball

2500 65 to 150 #300 SE, SWE, BWE 15 to 250 #150, 300

to 750 #150, 300 FE, BWE 50 to 600 #600, 900 FE, BWE

Valves 15 to 50 #600, 800 SE, SWE, BWE 15 to 300

Service 15 to 300 #150, 300, 600 FE, BWE Knife Edge

* SE: Screwed ends * BWE: Butt weld ends * FE:

Cryogenic, jacketed, 3-way, metal seated, and high

Valves can be supplied with gear, pneumatic, gas

MATERIALS OF CONSTRUCTION: Castings from ISO 9001

3 PRODUCTS Floating Ball Valves Trunnion Mounted Ball Valves 15 to 50 #600, 800, 900 SE, SWE, BWE #1500, to 150 #300 SE, SWE, BWE 15 to 250 #150, 300 FE, BWE 15 to 100 #600, 900, 1500 FE, BWE # to 750 #150, 300 FE, BWE 50 to 600 #600, 900 FE, BWE # to 300 #2500 FE, BWE Bellows Sealed Globe Valves 15 to 50 #600, 800 SE, SWE, BWE 15 to 300 #150, 300, 600 FE, BWE Globe Valves for Chlorine Service 15 to 300 #150, 300, 600 FE, BWE Knife Edge Gate Valves 50 to 750 PN 6 Wafer PN 10 Wafer Flange * SE: Screwed ends * BWE: Butt weld ends * FE: Flanged ends BALL VALVE RANGE ALSO INCLUDES: Cryogenic, jacketed, 3-way, metal seated, and high temperature versions. Valves can be supplied with gear, pneumatic, gas over oil, or electric actuators. MATERIALS OF CONSTRUCTION: Castings from ISO 9001 certified foundries in WCB, LCB, CF8, CF8M, CN7M, duplex alloys and nickel alloys. Forgings in A105 and LF2. OTHER IN-HOUSE CAPABILITIES: Stellite overlay by TIG, pup welding by TIG, and SMAW, and grinding and lapping of balls and seats. 3

MANUFACTURING FACILITIES TOTAL SURFACE AREA : 5480

FACTORY AREA : 3190 square meters PLANT CAPACITY :

OFFICE BUILIDING MACHINE SHOP MACHINE SHOP - CELL I

LATHES 1 CNC MILLING 3 VTL MACHINES 2 BORING MACHINE

4 MANUFACTURING FACILITIES TOTAL SURFACE AREA : 5480 square meters OFFICE AREA : 1000 square meters FACTORY AREA : 3190 square meters PLANT CAPACITY : valves per year TOTAL EMPLOYEES : 140 people OFFICE BUILIDING MACHINE SHOP MACHINE SHOP - CELL I MACHINE SHOP - CELL II PRINCIPAL MACHINES 4 CNC LATHES 1 CNC MILLING 3 VTL MACHINES 2 BORING MACHINE 24 CENTRE LATHES 7 MILLING MACHINES 6 DRILLING MACHINES CNC MILLING MACHINE 4

RESEARCH & DEVELOPMENT AND QUALITY ASSURANCE Our Research and Development Center has designed and developed a complete range of floating

product designs are validated using IDEAS - 10 Software Design facilities include drafting, 3-D modeling, finite element analysis, and

Dedicated engineers implement Microfinish's quality and quality control policies.

CALIBRATION ROOM RADIOGRAPHY DYE PENETRANT TEST SET ULTRASONIC TESTING HARDNESS TESTER HYDRAULIC and PNEUMATIC TESTING TORQUE WRENCHES

other MECHANICAL PROPERTIES are outsourced.

5 RESEARCH & DEVELOPMENT AND QUALITY ASSURANCE Our Research and Development Center has designed and developed a complete range of floating and trunnion mounted ball valves Our well qualified and experienced engineers are specially trained in valve design CAD CENTRE All product designs are validated using IDEAS - 10 Software Design facilities include drafting, 3-D modeling, finite element analysis, and simulated pressure-temperature stress analysis Our well stocked technical library includes all relevant international standards Dedicated engineers implement Microfinish's quality and quality control policies. The QA department is equipped with all required facilities including : FIRE SAFE TEST FACILITY HIGH TEMPERATURE TEST FACILITY CALIBRATION ROOM RADIOGRAPHY DYE PENETRANT TEST SET ULTRASONIC TESTING HARDNESS TESTER HYDRAULIC and PNEUMATIC TESTING TORQUE WRENCHES VACUUM TESTING EQUIPMENT HELIUM TESTING FUGITIVE EMISSION TESTING Tests for POSITIVE MATERIAL IDENTIFICATION, CHEMICAL COMPOSITION and other MECHANICAL PROPERTIES are outsourced. QUALITY ASSURANCE ACTIVITIES CALIBRATION ROOM DOCUMENTED QUALITY SYSTEMS APPROVAL AND MONITORING OF SUPPLIERS CORRECTIVE AND PREVENTIVE ACTIONS STAGEWISE DESIGN REVIEW AND VERIFICATIONS QUALIFICATION AND VALIDATION CALIBRATION AND EQUIPMENT CONTROL MAINTENANCE AND CAPABILITY STUDIES TRAINING HELIUM LEAK DETECTOR 5

RESEARCH & DEVELOPMENT AND QUALITY ASSURANCE QUALITY CONTROL ACTIVITIES Raw material, semi finished, and bought out component inspection In process inspection of components Final product inspection

Destructive testing Fire safe testing Seat life testing High temperature testing PRODUCT VALIDATION AND PROTOTYPE TEST FACILITIES FIRE SAFE TEST: All soft seated valves are prototype tested to comply

pressure from 200 C to 480 C LOW TEMPERATURE CRYOGENIC TEST: Valves used in cryogenic services are prototype tested at -45 C to -196 C as per BS 6364.

6 RESEARCH & DEVELOPMENT AND QUALITY ASSURANCE QUALITY CONTROL ACTIVITIES Raw material, semi finished, and bought out component inspection In process inspection of components Final product inspection and performance testing PRODUCT PERFORMANCE TESTING A. Routine product testing Hydrostatic shell test ULTRASONIC TESTING Hydrostatic seat test Pneumatic seat test Operating and torque test B. Destructive testing Fire safe testing Seat life testing High temperature testing PRODUCT VALIDATION AND PROTOTYPE TEST FACILITIES FIRE SAFE TEST: All soft seated valves are prototype tested to comply with the requirement of API-607 or API-6FA standard RADIOGRAPHIC EXAMINATION HIGH TEMPERATURE TEST: Valves used for high temperature services are prototype tested using a steam generator up to 15 bar pressure from 200 C to 480 C LOW TEMPERATURE CRYOGENIC TEST: Valves used in cryogenic services are prototype tested at -45 C to -196 C as per BS CYCLE TEST: Prototype valves are cycle tested for seat and seal lives TORQUE TEST: Valve torque values are verified with torque wrenches for compliance with specifications FUGITIVE EMISSION TEST: Leakage between Joints and stem seals is measured for compliance with specifications CRYOGENIC TESTING 6

7 CERTIFICATES 7

8 KEY PEOPLE PHONE CHAIRMAN & CEO Mr. TILAK VIKAMSHI SALES & MARKETING Mr. RAJEEV VIKAMSHI Mr. V.G. CHILLAL Mr. PRAMOD VIKAMSHI ENGINEERING AND PRODUCTION Mr. DEEPAK VIKAMSHI PROCUREMENT Mr. TUSHAR VIKAMSHI FINANCE & ADMINISTRATION Ms. JAYA SALI Corporate Office B-161/162, Industrial Estate, Gokul Road, Hubli (Karnataka-India) Phone No: , Fax No: CP APRIL 07

Check Valve (Model 6000)

Check Valve (Model 6000) s: - 2 to 24 (50mm to 600mm) Rating: - Class 150 to Class 2500 Cast Steel Valves Flange End But-Weld End Information:- www.invacovalves.com sandesh@invacovalves.com invacovalves@gmail.com